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(On Autoflow 2 sawing centres there can be … ment to be introduced within the framework)

Item:M0001046 DLS Lubrication Unit 24V 4 Outlet + (4 port auto-lubrication unit for Autoflow machines)
TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
Troubleshoot - Connecting Initial PLC Data Location + (A couple of methods for fixing the PLC connection issue found on TwinCAT machines.)
ECN005 Upgrade - Eject Cylinder Floating Mount + (Added a floating joint to the cylinder end, necessitating and extended cylinder spacer for the eject cylinder. The spacer mounts separately to the cylinder and then to the eject carriage)
Item:C0001216 Peel Off Module for ZD620 + (Additional item for ZD620 printer to allow peel off function. Called Label Dispenser officially.)
R0000571 Fit and Level Cut Tables , Finalise Eject + (Alignment and fitment details for cut tables and eject drive)
GY GZ axis setup with Jetter Motors + (Autoflow MK4 GY&GZ axis setup with Jetter Motors)
Autoflow Mk1-Mk3 Daily Maintenance + (Autoflow Mk1 - 3 Daily Maintenance Procedures to be carried out by Operators)
TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (Autoflow Saw Head Reinforcement – Additional Enhancements)
R000562 Bench Assemble Centralise Top Table + (Bench assembly details for top table slide assembly)
ZX4 Infeed Module + (Brief explanation of the mechanics and operation of the ZX4 infeed table.)
Stuertz Infeed - Changes made to Version 1-GB Table + (Changes made on Version 1 GB machine to interface with Autoflow Mk4)
Autoflow Mk4o1 Changes + (Changes made on the Autoflow Mk4.1 A2032->)
Device Magic Clearing Android RAM and Cache + (Clearing the device cache to help issue with forms not sending on Device Magic)
Commissioning - Z-Block Calibration + (Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing.)
Stuertz Infeed Table Measurements + (Critical measurements and settings for an Autoflow infeed table)
TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR + (Currently, the Flowlines have an m12 barre … Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.ce the functionality of the OCLEAR sensor.)
Policy - Stock Naming + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
Waste and trim cut improvements December 2019 + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for alignment of module G to F inclusive of additional safety tray fitting)
TB0390 Fitting SR Datum Sensor + (Due to the SR Axis losing its datum position an additional datum sensor is to be fitted.)
TB0238 Fault Finding 300Hz Spindles + (Faults on the 300Hz spindle circuit have p … Faults on the 300Hz spindle circuit have proved to be very difficult to trace. There symptoms are quite straight forward, but failing to find the real root cause has created huge costs in revisits and destroyed components. It is vital that all root causes are examined and eliminated, as there is often more than one root cause and very often they are intermittent.ause and very often they are intermittent.)
R0015334 Fit Centralise Front Table + (Fitting and setting details for Sy assembly and centralise top table)
R0015303 Fit backplates and covers + (Fitting of final parts to rotary ring after electrical installation and function testing)
Reducing Saw Cut Height for Lower Profiles + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)
SR Axis Torque Adjustment + (For the Sawing Modules that have a servo motor rather than a piston to rotate the Saw the Torque needs to be reduced significantly)
Autoflow Mk4 Greasing Points + (Greasing Point Checklist for Autoflow Mk4)
Adding Machine Build Number to Label + (How to add the machine build number to a label created by 3rd Party Software company)
A2001 - Adjusting BladeToFence + (How to adjust the blade to fence value on A2001 autoflow. ** Updated 21/01/2020 to use bladeOffsetFor and Bak**)
Convert TC2 Project to TC3 + (How to convert a TwinCAT2 project on an older Autoflow to TwinCAT3. This needs to be done when updating to Windows 10)
Importing Picking List from Sage To Monday + (How to import a picking list created in Sage to a Monday board)
Minimum Residual on Autoflow Machines + (How to overcome the minimum residual distance (the minimum square cut portion) of a Y notch on an Autoflow)
Autoflow Power On + (How to power on the Autoflow)
Autoflow Rear Fence Reinforcing + (How to prevent the Autoflow rear fences from twisting)
Contacting Stuga Service + (How to report an issue on Stuga Machinery)
Retrofit Ring Support Pilot Valves + (How to retrofit pilot valves for support of ring under external air loss)
Decommissioning - Autoflow Mk4 1 + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
Parts Identification Local Setup + (How to set up the parts Id Database)
Autoflow SR Axis Energy Chain Issues + (How to solve the long term issues with the SR Axis Energy Chain on an Autoflow)
Using Reoptimising Feature to Improve Yield On Doors + (How to utilise the additional controls in the winMulti software v6 to improve optimising on Doors and Door frames)
TB0189 Narrow Profile Next to Wide on Infeed Table + (If a very narrow section is followed by a very wide section on the Autoflow infeed, there is a collision point resulting in damage to the infeed measuring sensors.)
R0019264 Autoflow Mk 4,1 Infeed Table Safe moving equipment guide + (Information for use of R0019264 kit for safe moving of Autoflow Mk4.1 Infeed Table)
J0001000H Autoflow Mk4 Mechanical installation-Alignment + (Installation and Alignment criteria for Autoflow Mk4)
Installation Procedure - Autoflow Mk4 + (Installation procedure for Autoflow Mk4)
Stuertz Infeed - Reinforcing Forward Clamp Energy Chain System + (Instructions on reinforcing the energy chain on Stuertz infeed table forward clamp system)
R0015101 Bench Assemble Take Up Assembly + (Instructions to bench assemble take up parts)
R0015247 Fit X axis gearbox and Motor + (Instructions to mount and set X axis gearbox and motor drive parts)
R0015287 Bench Assemble Shafts, Bearings and Pinions + (Instructions to prepare parts for fitting to main frame)
Spindle Terminal Arcing + (Issue Found on ZX4 spindle ring connection box - constantly producing module alarms on spindles)
TB0387 Windows 10 to Windows 8 Connection Issues + (Issue connecting to the Windows XP machine on F060.)
Technical Bulletin - R Axis Motor Swarf Ingress Point + (Issue with Swarf Ingress Point on R Axis on Beckhoff Motor / Wittenstein Gearbox Combination)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (Kit R0019199 contains a kit of components for protecting the SR axis bearing system on an Autoflow. This area is prone to collect offcuts which can pull the seal from the SR axis bearing)
R0019264 Autoflow Mk 4,1 Infeed Safe moving equipment + (Moving equipment for Infeed Frame of Autoflow Mk4.1)
Notes on Setting Eject Servo JX Axis + (Notes on initial setting up of JX servo drive axis for Autoflow Mk4)
TB0403 Issues Arising from Bloated Saw Bar Queue + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
ZX4 Transfer Table + (Operation of the ZX4 Transfer Table.)
Preparing a C0001401B for TwinSAFE Project + (Overcoming an issue with the DS402 protocol on the AMI8121-3100-0F21 motor)
Part Id - Template + (Parts Identifier for)
Autoflow Maintenance - Sawing Centre + (Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module)
Autoflow Maintenance - Outfeed Table + (Procedures for Daily, Weekly and monthly maintenance on Autoflow Outfeed Table)
Autoflow Maintenance - Machining Centre + (Procedures for Maintenance of the Autoflow Machining Centre Module)
Saje uPVC Unloading Process + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
Recovery of Bar Queue following winMulti Crash + (Recovering the bar queue to match the number of bars on transfer table following a crash on winMulti)
RMZX511 Conveyor Pinch Point + (Removal of the pinch point created between the conveyor belt and the extractor swarf hood)
Ring Support under Pressure Loss + (Report of a near miss on an Autoflow machine when servicing)
TB0266 Grip released Sensor Upgrade + (Retrofitting Grip Released sensor on Autoflow)
SR Axis Autoflow Mk4 Upgrades + (SR Axis Autoflow Mk4 Upgrades)
Safe Strop Positions - Autoflow Mk4 1 + (Safe Strop positions for lorry transport of Autoflow Mk4.1 Modules)
Setting Profile Detection Laser Sensor + (Setting the laser sensor used on Flowline / ZX offcut sensors and Autoflow measurement sensors)
Setting Up Windows PC C0000422-KIT 2023 + (Setting up a windows 11 Dell PC created with C0000422-KIT with Dionisys preconfigured setup)
Bug Fix - Centralise Switching Off Prematurely at End of Bar + (Solution for issue with centralised bar at end - Centralise clamps coming off too early)
Upgrade Autoflow to Windows 11 + (Steps to upgrading an Autoflow to Windows 10, replacing both the front end and back end PCs)
TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
ZX4 Infeed Roller Reinforcement + (The design of the ZX4 Infeed Table was suc … The design of the ZX4 Infeed Table was such that the first roller was located by a single block, of which was attached to the first arm by 2 bolts and a single dowel. The clearance on the two bolt holes meant that the block could rotate slightly around the dowel, resulting in the roller having a large potential deflection when load was put on it.ential deflection when load was put on it.)
Autoflow Saw Motor End Swap + (The main saw motor for an autoflow D0004079 (made from E0000002) has to be rebuilt due to supplier changing the location of the terminal box.)
Throwaway Chutewidth and SmallestGrip + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
TB0434 Setting Up Deep Y notches on ZX5 + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
TB0402 Modification to Autoflow Concertina Door Slide Pin + (There are regular reports of the concertin … There are regular reports of the concertina doors coming out of their slideways on the Autoflow. The moving end of the door is meant to be contained using a kit which has a plate bolted to the underside of the door, and which has a downwards facing plastic top hat bush. This bush is located using a dowel which is press fitted into the plate. Over time, the dowel works loose and falls out, resulting in the top hat bush falling away. Part number M0001024at bush falling away. Part number M0001024)
Guide to Fitting Eject Push Sensors on ZX Machines + (This Dokit will provide step by step instructions on how to retrofit home and out sensors to the eject push bar on ZX machines.)
R0000164 Spindle Disassemble for Required parts + (This dokit details the method of disassembly and list of parts that can be salvaged from a faulty R0000164 spindle assembly)
SZ Axis Bottoming Out on Autoflow + (This page describes the diagnostic processes to go through to check if an Autoflow SZ axis is getting jammed with swarf at the bottom of its travel)
ZX5 - Specialised Settings for Eaton DE Drives + (This page lays out the settings needed for each individual Eaton drive on a ZX5 or Autoflow Mk4. It is important to use these settings to stop slim profiles toppling over on the transfer table)
WinMulti - Manual Input Cuts on an Autoflow or Microline + (This page will explain how to add manual cuts on an Autoflow or Microline)
Autoflow Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Autoflow machine.)
Setting up an Ecoline Barcode Scanner + (This tutorial will teach you how to correctly set up an Ecoline Barcode Scanner. This could either be a handheld device or an 'Orbital' scanner attached to the infeed table.)
SLOADPOS for Flowline,ZX3 and ZX4 + (Understanding What Sloadpos is and what the 3 column values mean on Flowline,ZX3 and ZX4. The ZX5, Autoflow and Microline do not use system in the same manner described here.)
B0000082b Motor replacement For Obsolete part B0000082 + (Upgrade parts and procedure to replace obsolete load roller motor B0000082)
Upgrade Flowline Opto Sensors to Ultrasonic + (Upgrading the 3 off opto sensors on a flowline Mk3 infeed table to ultrasonic version)
Upgrade - R0000173 Conveyor Motor + (Upgrading the motor and associated parts on conveyor R0000173)
Autoflow Maintenance - Gripper + (Weekly and Monthly Maintenance Procedures for Autoflow Gripper)
Autoflow Maintenance - Infeed + (Weekly and Monthly Maintenance Procedures for Autoflow Infeed Table)
Refurb Saw Cabinet Valuable Parts + (Which Electrical parts to keep from a saw cabinet)
R0015344 Bench Assemble Conveyor Parts + (bench assembly details for conveyor parts)
R0015270 Bench assemble Shafts, bearings and sprockets + (instructions to check parts and prepare for fitting)
R0015244 Frame ancillaries Fitting + (instructions to fit wire basket and other parts onto frame)