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TB0421 Balluff OBEAM Sensor Information + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
Ecoline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Ecoline machine.)
Autoflow Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Autoflow machine.)
Standalone Saw Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Standalone Saw machine.)
Microline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Microline machine.)
Flowline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Flowline machine.)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
Updating the Touchscreen Driver + (This tutorial will walk you through how to update the touchscreen driver on any machine with either one or two touchscreens.)
Catégorie:Operation + (Tutorials on Machine Operation)
Upgrade Options - Windows 7 Beckhoff Front End + (Upgrade Options for Stuga Machine Type TP431)
WinMulti Software Upgrade - Skip Initialise + (Upgrade to machine control software to allow restart from Emergency Stop without reinitialise)
STU440 Router Manual + (User Guide for Stuga Router)
Setting Up Email Production Reports + (Version 6 of the stuga software has a facility for emailing a daily production report to nominated email addresses)
TB0250 Fault Finding Welding Issues + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
Autocut Piece Jammed + (What to do if a small offcut is trapped int he machine leading to errors)
Pneumax Valve Bank Recycling + (Which components to send back to Stuga for recycling)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
Catégorie:Production + (Work Instructions for Machine Assembly)

Recommended Lubricants + (Lubrication is essential for reliability and extended life of your Stuga machine)

Item:M0001046 DLS Lubrication Unit 24V 4 Outlet + (4 port auto-lubrication unit for Autoflow machines)
TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
ECN005 Upgrade - Eject Cylinder Floating Mount + (Added a floating joint to the cylinder end, necessitating and extended cylinder spacer for the eject cylinder. The spacer mounts separately to the cylinder and then to the eject carriage)
Catégorie:Administration + (Administrative processes for Stuga Colleagues)
TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
Stuertz Infeed - Changes made to Version 1-GB Table + (Changes made on Version 1 GB machine to interface with Autoflow Mk4)
RMZX503 ZX5 Guard To Floor Height + (Closing the guard to floor height on a ZX5 machine to prevent users crawling under guard)
Adding a new machine on Monday + (Correct procedure to add a new machine on Monday and creating the associated Contract for the warranty)
Autocut Daily Maintenance + (Daily maintenance tasks on a Stuga Autocut machine)
TB0315 Fitting Autoflow Dark Profile Sensor + (Dark windows profiles were sometimes not picked up by the photoelectric sensors, resulting in incorrect length measurements, and errors on the machine.)
Policy - Stock Naming + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
Waste and trim cut improvements December 2019 + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
Minable and Maxable - Operations at the ends of the bar + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
Autocut Saw Beckhoff Upgrade + (Details on the Beckhoff upgrade available to Stuga Autocut saws)
Minimum Cut Sizes on Stuga Saws + (Details on the minimum cut sizes on Stuga machinery)
Parameters Dictionary + (Dictionary of parameters in Stuga machines)
TB0331 Idle Time Overrun Message + (Error message appears on screen to operator. “Idle Time Overrun – Contact Stuga”. It is not clear what this message means or what could be the root causes.)
TB0287 Importance of Outfeed Clear Sensor + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
Stuga Batch Cutting List Specification + (Full specification of the file format used by the entire range of Stuga machinery for cutting lengths and machining operations)
RMZX502 Infeed Protection + (Guard panel modifications to prevent access to dangerous areas of machine)
Coronavirus Guidelines for Stuga Staff + (Guidelines and best practices for Stuga Employees)
VM Upgrade Hardware + (Hardware Upgrade for Virtual Machine)
Adding Machine Build Number to Label + (How to add the machine build number to a label created by 3rd Party Software company)
Back Polish Stuga Saw Blades + (How to back polish a Stuga saw blade)
Troubleshoot - Permanent IP Address - Windows 8 + (How to change or create a permanent IP address on a Windows 8 machine.)
ZX5 Adjusting V Notch Depth and Position + (How to change the depth and position of the V notch on a ZX5 machine)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
ZX5 Alignment Check + (How to check and correct the alignment of a ZX5 machine)
Autocut Cutting Tall Profiles + (How to configure a Stuga Autocut saw to cut tall profiles)
WinMulti Shutdown procedure + (How to correctly shut down the Stuga Autocut)
Create a TwinCAT Project from Existing Project + (How to create a TwinCAT project from an existing project on a similar machine)
Fortigate VPN Installation + (How to create a VPN connection to Stuga HQ using Fortigate Client [Used from June 2022])
Stuga Product Database - Edit Product Data + (How to edit the product data on the Stuga website Spares Database)
Accessing Machine Location from a job + (How to find a machine / customer location from an assigned job)
Parts Identification - Cill Support Blocks + (How to identify the cill pads used on the Stuga Ancilliaries Saw)
Ecoline Site Installation Guide + (How to install a Stuga Ecoline)
Autocut Open Guard Doors + (How to open the doors on a Stuga Autocut machine)
Correcting Screen Display Issues + (How to overcome common screen issues on Stuga Machines)
Contacting Stuga Service + (How to report an issue on Stuga Machinery)
Reporting Faults On Stuga Machines - Best Practice + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
Common Issue - Critical Saw File AQS is corrupt + (How to restart machine after "Critical Saw Queue File ..... is Corrupt. Please check the saw queue carefully")
Decommissioning - Autoflow Mk4 1 + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Setting Arrow Heads on ZX5 or ZX5-E + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
Setting Up SageHookup Database + (How to set up a PC in Stuga to read the SageHookup database)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
Upgrading To Version 5 Software 64 bit + (How to upgrade a Nextmove / TwinCAT 3 machine to the latest Version 5 software (64 bit))
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Stuga Gripper Insert Identification + (Identification aid for Stuga Machine Grippers)
Energy Chain Installation - 2500 Series + (Installation of the Igus 2500 Energy chain on Stuga machines)
R0015082B fencing and guards + (Instruction for assembly and mounting of machine guarding)
TB0387 Windows 10 to Windows 8 Connection Issues + (Issue connecting to the Windows XP machine on F060.)
Factory Settings Menu + (Link page to guide to Factory Settings for Stuga Machinery)
Stuga Machine IO Dictionary - Inputs + (List of input references used on Stuga Machines)
Stuga Machine IO Dictionary - Outputs + (List of output references used on Stuga Machines)
Recommended Lubricants +
ZX4 Machine Centre Outfeed + (Machine centre outfeed operation)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
Accuracy Diagnosis - Mechanical Factors + (Mechanical issues that can affect accuracy on Stuga machines)
90mm Z Profile Modifications + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
Naming Convention for Axis Drives + (Policy for naming axes on Stuga Machines)
Naming Convention for Machine Modules + (Policy for naming modules on Stuga Machines)
Catégorie:Maintenance + (Procedures for Set up and maintenance of Stuga Machines)
Saje uPVC Unloading Process + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
CX5120 Replacement + (Replacement of a CX5120 on a customers machine.)
Ring Support under Pressure Loss + (Report of a near miss on an Autoflow machine when servicing)
Stuga Machinery Operator Responsibilities + (Responsibilities for the operators and maintenance operatives when using Stuga machinery)
Stuga Machinery Safety Labels and Signs + (Safety Signs and Labels Used on Stuga Machinery)
IP Camera Viewer exe Setup + (Setting up the freeware 4 camera viewer system IP Camera Viewer.exe for simple multiple camera views on a machine)
ZX4 Sensors + (Showing all major sensors on the ZX4 Machine)
Catégorie:Specification + (Specification pages for Stuga Machines)
Saw Variable Angle Cutting Specification + (Specification used for variable angle cutting on Stuga Saws)
ZX5 Specification + (Specifications for Stuga ZX5)
Consumables List + (Stuga Machinery Consumables List)
TB0425 Lenovo Tablet Setup + (Stuga Service Engineer Tablet Setup)
Stuga LEV Statement + (Stuga policy on LEV regulations)
Hotswap Beckhoff PLC with Licence Slice Installed + (Swapping a Beckhoff PC on an machine with EL6070 Licence Slice installed)
TB165 C0001 Stepper Motor Obsolescence + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
TB0075 Oil pots for Hepco ring lubrication + (The expected life of the ring slideway has decreased due to the lack of oil being present in the felt wipers which are in contact with the ring.)
TB0161 Fitting Outfeed Clear Sensor on ZX Machine + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
Throwaway Chutewidth and SmallestGrip + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
TB0428 Phase Detection Relay + (The phase detection relay shuts the power down to the machine if one phase is missing, or if the voltage drops or exceeds a set threshold.)
Stuga Zebra Label Batch File Specification + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
Specialised Settings for Beckhoff Drives + (There are a number of specialised settings that need to take place on the Beckhoff setup for a new machine.)
TB0411 Spindle Home Sensor Position + (There have been instances where the cylind … There have been instances where the cylinder rod on a spindle has sheared, dropping the spindle down into the path of the gripper. Because the cylinder is still sensed in the home position the machine head will continue to operate causing damage to the gripper. to operate causing damage to the gripper.)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
TB0408 Stuga PCB Design Normalisation + (This document records the result of the process carried out today to “normalise” the design and part notation for the PCBs that Stuga outsource. This follows confusion of poor naming and a lack of part numbers.)
AX8000 Drives - ES Contactor Wiring + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)
Installation Guide - ZX5 Electrical + (This guide is to be used for all of the electrical connections when installing a ZX5 machine.)
General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
Important Information - Stuga Machinery + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
TM017 Setting Cut Length on Saw + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
Machine Safety Components and Wiring + (This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master)
Safety Circuit Principles + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)
Stuga Machinery Environmental Considerations + (This section of the manual addresses the environmental considerations relevant to the use of the machine)