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Stuga Engineer
Stuga Engineer
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Changing_Pneumax_Valve_slice_IMG_2481.jpg
Changing Pneumax Valve slice
Instructions on how to change a Pneumax valve slice
  • Easy
  • 5 minute(s)
Small_Pozi_Head_Screwdriver_Screwdriver.JPG
Small Pozi Head Screwdriver
Screwdriver
ZX5_V_Notch_Blade_Mechanical_Setup_Title.jpg
ZX5 V Notch Blade Mechanical Setup
How to mechanically set the V notches on a ZX5.
  • Easy
  • 30 minute(s)
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Changing saw pusher bearings - Standalone Saw
Instructions on how to change Saw pusher bearings on a standalone saw infeed.
  • Medium
  • 30 minute(s)
Swarf_Clearance_in_Night_Vents_ProfileA.jpg
Swarf Clearance in Night Vents
This is a set of tests to determine the most efficient way of clearing swarf from Night Vent slots
Turning_Off_and_Changing_Datum_Tool_DSCF0064_2_.jpg
Turning Off and Changing Datum Tool
How to turn off a spindle and change the datum tool.
  • Easy
  • 5 minute(s)
TB450_-_CMOS_Battery_replacement_CMOS.jpg
TB450 - CMOS Battery replacement
Changing the CMOS battery inside the P.C
  • Easy
  • 5 minute(s)
Relay_Replacement_20190923_094912.jpg
Relay Replacement
Relay Replacement guide
  • Easy
  • 5 minute(s)
Batch_Printing_Part_Drawings_5.JPG
Batch Printing Part Drawings
How to batch print Machined Part drawings to be able to send with order to suppliers.
  • Easy
  • 2 minute(s)
Back_Polish_Stuga_Saw_Blades_IMG_3674.jpg
Back Polish Stuga Saw Blades
How to back polish a Stuga saw blade
  • Easy
  • 5 minute(s)
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Runing MRP
How To Run MRP
  • Easy
  • 30 minute(s)
Removing_or_changing_a_Beckhoff_AX8000_series_servo_drive_IMG_0309.jpg
Removing or changing a Beckhoff AX8000 series servo drive
This is the process of removing or changing a Beckhoff AX8000 series servo drive. Unlike the AX5000 series, these drives are all supplied by one power unit containing the 3-phase and 24v connections (underneath) as well as the EtherCAT connections (on the front). All the drives in the unit are then connected together by design.
  • Medium
  • 15 minute(s)
Consumables-Blades.jpg
Consumables List
Stuga Machinery Consumables List
ERS_Stock_Movement_Processes_Stuga-Ecoline.jpg
ERS Stock Movement Processes
Processes and information on the ERS stock movement actions and types.
TB0338_Saw_500mm_Blade_Upgrade_Switch_Block_Relocation_2-_saw_blade.JPG
500mm Saw Blade Upgrade
500mm Saw Blade Upgrade
  • Easy
  • 4-6 hour(s)
Fitting_Y_Axis_energy_chain_strengthening_plate_20200203_092755.jpg
Fitting Y Axis energy chain strengthening plate
How to fit the strengthening plate to the Y axis Energy Chain.
  • Easy
  • 5 minute(s)
PC_Bios_Power_settings_Picture1.png
PC Bios Power settings
Changing the BIOS. Power settings on ASUS PC
  • Easy
  • 5 minute(s)
Laser_setup_LS1.jpg
Laser Setup on Flowline/ZX3 for Laser Holes
Laser Setup on Flowline/ZX3 for Laser Holes
  • Medium
  • 30 minute(s)
WinMulti_-_Preforming_a_Manual_Input_WinMulti_-_Preforming_a_Manual_Input_MI-SingleOperation_1_.jpg
WinMulti - Performing a Manual Input
This page will instruct the operator how to add a manual input piece to the bar queue.
WinMulti_-_Adding_Cuts_to_the_Manual_Input_Piece_MI-Add_Cuts2.jpg
WinMulti - Adding Cuts to the Manual Input Piece
This page will instruct the operator in the correct Procedure to add cuts to the manual input profile.
WinMulti_-_Manual_Input_Cuts_on_an_Autoflow_or_Microline_MISawCuts.jpg
WinMulti - Manual Input Cuts on an Autoflow or Microline
This page will explain how to add manual cuts on an Autoflow or Microline
WinMulti_-_Preforming_a_Manual_Input_WinMulti_-_Preforming_a_Manual_Input_MI-SingleOperation_1_.jpg
WinMulti - Datum Test
This page will describe how to perform a Datum Test
WinMulti_-_Postest_Postest.jpg
WinMulti - Postest
This page will describe how to generate a Postest (operation position test), and is used to set the distance relationship between the routed holes and the saw blade so that routed pieces line up correctly back to back.
WinMulti_-_Remakes_Label.jpg
WinMulti - Remakes
This will inform the operator how to remake pieces in winMulti. Setting up A password for Remakes on Winmulti Version MK6 software - Added 2022
WinMulti_-_Offcuts.png
WinMulti - Offcuts
This page will inform the operator how to add/Remove an Offcut
SLOADPOS_for_Flowline_ZX3_and_ZX4_Flowline.jpg
SLOADPOS for Flowline,ZX3 and ZX4
Understanding What Sloadpos is and what the 3 column values mean on Flowline,ZX3 and ZX4. The ZX5, Autoflow and Microline do not use system in the same manner described here.
WinMulti_-_Load_Batch_Icon.png
WinMulti - Load a Batch
This page will inform the operator how to load a Batch in winMulti
WinMulti_-_Advanced_Optimisation_Optimisation.jpg
WinMulti - Advanced Optimisation
This page will explain the options for advanced optimisation
WinMulti_-_IO_Screens_-_Autoflow_IO_Autoflow_Main.jpg
WinMulti - IO Screens - Autoflow
This page shows each of the IO Screens on an Autoflow and describes each Input/Output
Easily_resizable_forms_for_any_screen_resolution_in_Visual_Studio_ExeForm.jpg
Easily resizable forms for any screen resolution in Visual Studio
This tutorial takes the developer through a way to create resizable forms in Visual Studio with NO CODING Required.
  • Easy
  • 10 minute(s)
WinMulti_-_Problem_Bars_and_Bar_Data_ServiceIcon.jpg
WinMulti - Problem Bars and Bar Data
This page gives troubleshooting advice and looks at the Pieces on the Bar Data screen within the Service Menu
WinMulti_-_Problem_Bars_and_Bar_Data_BarDataTab2.jpg
WinMulti - Advanced Bar Data
This page is a more in depth explanation of the Bar Data Tab
Setting_up_TwinCAT_Drive_Manager_for_AX8000_Drives_AX8000_drives.jpg
WinMulti - Drives
This Page describes the drives screen in the winMulti Service Menu
Zebra_GX420D_-_Blink_Sequence_Meanings_zebra-gk420-1_1.jpg
Zebra GX420D - Blink Sequence Meanings
How to set up the Printer using the Blinking LED Sequence on Feed Button
Updating_Zebra_Firmware_on_ZD620_model_8.JPG
Updating Zebra Firmware on ZD620 model
How to use the ZDownloader to update the Firmware on Zebra ZD620 printers.
  • Easy
  • 15 minute(s)
Outfeed_Support_Roller_-_Flowline_20200717_092332_resized.jpg
Outfeed Support Roller - Flowline
Part code R0010276 - Extra support roller upgrade added to replace single roller on outfeed rear clamp.
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GE Control Components Changeover
A step by step process of how to change all of the GE electrical components over to the new Eaton variants. This Dokit will also be a log to keep hold of historic changeovers with the electrical components.
  • Easy
  • 2 hour(s)
Booking_in_02997.jpg
Booking in
How to use Sage to book in a P.O
  • Easy
  • 5 minute(s)
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Allocations + issuing received parts
A guide to Allocations and Issuing from booking goods in.
  • Medium
  • 1-3 hour(s)
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MRP Buyer code order
Process order for actioning MRP demand. Works orders and parts using the 'Buyer Code' field.
Insurance_Covered_Carriage_Codes_Carriage.JPG
Insurance Covered Carriage Codes
Table for the correct carriage codes to be used for insurance of high valued parcels.
Assigning_Commodity_Codes_download.jpg
Assigning Commodity Codes
How to assign commodity codes to Products.
Dell Optiplex 3080.jpg
PC Recovery Process
How to recover P.C following a system failure, using the USB recovery stick.
  • Easy
  • 15 minute(s)
Units_of_Measure_modification_CIM50_Capture.JPG
Units of Measure modification CIM50
How to amend units of measure for products in CIM50
  • Easy
  • 10 minute(s)
Sturtz_Welder_Installation_20220517_074723.jpg
Stuertz VSM 30.20-P Welder Installation
Step by step guide for installing Sturtz Welder
  • Medium
  • 4-6 hour(s)
ZX5_Energy_Chain_Setup_Photo_3.jpg
ZX5 Gripper Energy Chain & Tray Setup
Things to look out for and check when setting up ZX5 energy chains on the ZX5 MH Outfeed or Saw Infeed
  • Medium
  • 1 hour(s)
Air_Pressure_Switch_Setup_2.jpg
Air Pressure Switch Setup
Setting up the Air Pressure Switch. Phots are from ZX5.
  • Easy
  • 5-10 minute(s)
WEG_Inverter_Setup_WEG_INV.jpg
WEG Inverter Setup
How to set up the WEG inverters. used on the Transfer crank and Infeed modules.
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Install markings and measurements ZX5
Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base.
  • Easy
  • 30 minute(s)
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Upgrading V Notch Safety on TwinSAFE Machines
An issue has been found on ZX machines using TwinSAFE for the saftey system where under a certain condition can mean that the MH Doors can be opened whilst the V Notch Blades are spinning. This document provides all the required information to change the wiring on the machines to make the system safe.
Guide_to_Fitting_Eject_Push_Sensors_on_ZX_Machines_IMG_8390.JPEG
Guide to Fitting Eject Push Sensors on ZX Machines
This Dokit will provide step by step instructions on how to retrofit home and out sensors to the eject push bar on ZX machines.
  • Medium
  • 30 minute(s)
Filling_Out_An_Online_Daily_Timesheet_Form_Timesheet.JPG
Filling Out An Online Daily Timesheet Form
This Dokit will give a step by step guide on how to use the Monday.com form to fill out a daily timesheet.
  • Easy
  • 1 minute(s)
Upgrade_ZX_Machine_to_Beckhoff_Drives_and_Control_ZX4.JPG
Upgrade ZX Machine to Beckhoff Drives and Control
This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.
  • Very Hard
  • 5 day(s)
ZX5_MH_Infeed_Basic_IO_Test_and_Setup_Full_infeed.jpg
ZX5 MH Infeed Basic IO Test and Setup
Guide for basic Input and Output testing / setup on the ZX5 MH Infeed Module
  • Medium
  • 4 hour(s)
Installation_Guide_-_ZX5_Electrical_electrical_connection.JPG
Installation Guide - ZX5 Electrical
This guide is to be used for all of the electrical connections when installing a ZX5 machine.
ZX5_Clamp_and_Gripper_Height_Changes_for_Tall_Profile_2.jpg
ZX5 Clamp and Gripper Height Changes for Tall Profile
With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments.
  • Easy
  • 10 minute(s)
Yaskawa_Inverter_-_Fault_and_Alarm_Output_Functionality_e0001212p.JPG
Yaskawa Inverter - Fault and Alarm Output Functionality
This page contains a PDF which details the reasons why and how to change the wiring and parameters for a Yaskawa Inverter to output a Fault and an Alarm signal.
Manual-Safety_Circuit_Fault_Finding_Master_Manual_Screenshot_2025-01-29_135238.png
Safety Circuit Principles
This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master
  • Hard
  • 60 minute(s)
Manual-Safety_Circuit_Fault_Finding_Master_Manual_Screenshot_2025-01-29_135238.png
Identifying Machine Safety Circuit Type
This page will explain the different safety circuit type and how to identify them.
Manual-Safety_Circuit_Fault_Finding_Master_Manual_Screenshot_2025-01-29_135238.png
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Machine Safety Components and Wiring
This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master
Manual-Safety_Circuit_Fault_Finding_Master_Manual_Screenshot_2025-01-29_135238.png
Fault Finding - Safety Circuits Master
This page will collate all the relevant documents surrounding safety circuits and fault finding.
Ecoline_Clamp_Clamp_Reinstatement_P0000309.JPG
Ecoline Clamp Clamp Reinstatement
This page will take you through a step by step guide on how to reinstate the Clamp Clamp functionality on an Ecoline.
  • Medium
  • 120 minute(s)
Fault_Finding_Master_Directory_Fault_findnig.JPG
Fault Finding Master Directory
Master Document for Fault Finding.
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Band Fitting an SMC Reed Switch
This tutorial gives instruction on how to fit an SMC reed switch via a band.
  • Medium
  • 5 minute(s)
Autoflow_Safety_Circuit_Fault_Finding_Autoflow_full_image.jpg
Autoflow Safety Circuit Fault Finding
This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Autoflow machine.
  • Very Hard
  • 60 minute(s)
Ecoline_Safety_Circuit_Fault_Finding_IMG_4873.jpeg
Ecoline Safety Circuit Fault Finding
This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Ecoline machine.
  • Very Hard
  • 60 minute(s)
Flowline_Safety_Circuit_Fault_Finding_flowline_hero.jpg
Flowline Safety Circuit Fault Finding
This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Flowline machine.
  • Very Hard
  • 60 minute(s)
Microline_Safety_Circuit_Fault_Finding_Microline_hero.jpg
Microline Safety Circuit Fault Finding
This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Microline machine.
  • Very Hard
  • 60 minute(s)
Standalone_Saw_Safety_Circuit_Fault_Finding_Standalone_Saw_hero.JPG
Standalone Saw Safety Circuit Fault Finding
This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Standalone Saw machine.
  • Very Hard
  • 60 minute(s)
ZX3_and_ZX4_Safety_Circuit_Fault_Finding_zx4_hero.jpg
ZX3 and ZX4 Safety Circuit Fault Finding
This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX3 and ZX4 machines.
  • Very Hard
  • 60 minute(s)
ZX5-S_and_ZX5-e_Safety_Circuit_Fault_Finding_2277_1100_1_.jpg
ZX5-S and ZX5-e Safety Circuit Fault Finding
This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX5-S and ZX5-e machines.
  • Very Hard
  • 60 minute(s)
How_To_Change_the_D-Sub_Support_Stands_on_a_SMC_Valve_Bank_Media_18-3CB7E466-2229-4A6C-BDE9-81F7D4B7617A.jpg
How To Change the D-Sub Support Stands on a SMC Valve Bank
This tutorial will guide the user through changing the d-sub support stands on a SMC valve bank.
  • Medium
  • 10 minute(s)

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