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Liste de résultats

Commissioning - Z-Block Calibration + (Commonly used during sawing on Z transoms, … Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing. There are 6 possible states the z block can be in. Each of these can have a different length of protrusion for different profiles. 12 x M8 Screws 12 x M8 Nuts 12 x wire numbers 1 - 6ws 12 x M8 Nuts 12 x wire numbers 1 - 6)

R0015342 Bench Assemble Outfeed Parts + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex Key set

Standard spanner set

Standard screwdriver set

Bearing press

Test box for cylinder switch function

'''Parts Required'''

B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8

B0000236 90 Deg Grease Nipple M6 ST/ST x 4

D0004311 Side Eject Block x 2

D0004591 Side Eject Housing x 2

D0004592 Eject Housing Plate x 2

D0005200 Safety Dead Stop Block x 1

D0005201 Safety Dead Stop Backer (5357) x 1

D0005202 Safety Dead stop Yoke (5358) x 1

D0005203 Safety Slider Cap x 2

H0004626 Shaft 16mm: 275 Eject Push x 4

M0000101 Compression Spring 11 D 15 D 25 Long x 1

P0000035 Cylinder 25x160 x 2

P0000174 Fitting: Plug 1/4'' BSP (Grubscrew Type x 2

P0000201 Flow Controller 6mm x M5 Elbow x 2

P0000367 16mm bore X 125 stroke with rod end clevis x 1

P0000369 Clamp to suit P0000367 x 2

P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2

P0001068 Valve Base: Type 41 2 Position Ø6 x 1

P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1

P0001163 1/4 bsp male silencer x 2

P0001186 Valve/ 5/2 smc x 2

P0001198 1/8 bsp 6mm speed controller x 4

P0000394 reed switch holder x 2

P0000-444 Reed switch pneumax x 2t; P0001068 Valve Base: Type 41 2 Position Ø6 x 1 P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1 P0001163 1/4 bsp male silencer x 2 P0001186 Valve/ 5/2 smc x 2 P0001198 1/8 bsp 6mm speed controller x 4 P0000394 reed switch holder x 2 P0000-444 Reed switch pneumax x 2</nowiki>)
R0015316 V notch Final Assembly Part 2 + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex key set

Standard Spanner set

ZX5 Blade tightening tool

Compressed air connection with regulation (for axis support)

'''Parts required'''

A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

B0000173 Blanking plug foc x 28

B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

D0015156 Saw Bearing Plate x 2

D0015161 Saw Plate x 4

D0015162 Saw Mid Spacer Bar x 1

D0015163 Saw Bearing Spacer Bar x 1

D0015168B Balance Cylinder Bracket x 2

D0015169B Cylinder Rod Bracket x 2

D0015179 Energy Chain Bracket x 2

D0015180 Datum Switch Bracket (VZ) x 1

D0015183 VY Stop x 2

D0015235 VY Datum Switch Bracket x 1

D0015236 VY Energy Chain Bracket - Fixed x 1

D0015237 VY Energy Chain Bracket - Moving x 1

D0015250 Safe Sensor Block x 1

D0015251 Safe Sensor Finger x 1

D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

D0015452 Scissor Cable Retainer x 1

D0015541 Energy Chain Deflector x 1

D0015704 Energy Chain Support Plate x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

E0001185 Elte Saw motor x 4

M0001087 Rubber Bump Stop M6 Ø20x24 x2

P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

P0000023 Fitting: Hex Nipple 1/8 BSP x 1

P0000026 Silencer 1/4 BSP x 1

P0000050 Fitting: Silencer 1/8'' BSP x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 1

P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

P0001133 Cylinder: Ø50 x 500 x 2

P0001134 Floating Joint M18x1.5 x 2

P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

P0001142 Adjustable Damper 150mm stroke (3000N) x 1

P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

R0015084 Bench assemble and Drill Off Swarf chutes

V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 BJ3-1 x 2 P0001133 Cylinder: Ø50 x 500 x 2 P0001134 Floating Joint M18x1.5 x 2 P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2 P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1 P0001142 Adjustable Damper 150mm stroke (3000N) x 1 P0001144 Reed Switch Mounting Band for Ø50 cyl x 2 R0015084 Bench assemble and Drill Off Swarf chutes V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
R0015316 V notch Final Assembly + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex key set

Standard Spanner set

ZX5 Blade tightening tool

Compressed air connection with regulation (for axis support)

'''Parts required'''

A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

B0000173 Blanking plug foc x 28

B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

D0015156 Saw Bearing Plate x 2

D0015161 Saw Plate x 4

D0015162 Saw Mid Spacer Bar x 1

D0015163 Saw Bearing Spacer Bar x 1

D0015168B Balance Cylinder Bracket x 2

D0015169B Cylinder Rod Bracket x 2

D0015179 Energy Chain Bracket x 2

D0015180 Datum Switch Bracket (VZ) x 1

D0015183 VY Stop x 2

D0015235 VY Datum Switch Bracket x 1

D0015236 VY Energy Chain Bracket - Fixed x 1

D0015237 VY Energy Chain Bracket - Moving x 1

D0015250 Safe Sensor Block x 1

D0015251 Safe Sensor Finger x 1

D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

D0015452 Scissor Cable Retainer x 1

D0015541 Energy Chain Deflector x 1

D0015704 Energy Chain Support Plate x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

E0001185 Elte Saw motor x 4

M0001087 Rubber Bump Stop M6 Ø20x24 x2

P0000010 1/8 6mm elbow x 1

P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

P0000023 Fitting: Hex Nipple 1/8 BSP x 1

P0000026 Silencer 1/4 BSP x 1

P0000050 Fitting: Silencer 1/8'' BSP x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 1

P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

P0001133 Cylinder: Ø50 x 500 x 2

P0001134 Floating Joint M18x1.5 x 2

P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

P0001142 Adjustable Damper 150mm stroke (3000N) x 1

P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

R0015084 Bench assemble and Drill Off Swarf chutes

V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4

BJ3-1 x 2 P0001133 Cylinder: Ø50 x 500 x 2 P0001134 Floating Joint M18x1.5 x 2 P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2 P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1 P0001142 Adjustable Damper 150mm stroke (3000N) x 1 P0001144 Reed Switch Mounting Band for Ø50 cyl x 2 R0015084 Bench assemble and Drill Off Swarf chutes V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 </nowiki>)
R0000963E Bench Assemble Z axis Components + (<nowiki>'''Tools Required'' … '''Tools Required'''

Standard hex key set

Standard spanner set

Emery tape

Standard HSS drill set

Hand reamer

Standard tap set

'''Part Required'''

B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4

B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2

B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2

C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1

D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1

D0006501 Z Leadscrew Sleeve x 2

D0007629 Cylinder rod Extension x 4

D0007732 Sprocket Idler Shaft x 2

D0007733 Sprocket Mounting Block x 2

D0008090 Retaining Collar x 1

H0007715 Z Sprocket 33 Teeth 3/8'' pitch x 2

H0007790 Leadscrew Z(Includes Re-balling) x 2

P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000023 Fitting: Hex Nipple 1/8 BSP x 2

P0000024 Fitting: Hex Nipple 1/4 BSP x 2

P0000026 Silencer 1/4 BSP x 4

P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x 4

P0000140 Fitting: Quick Exhaust Valve 1/8" x 2

P0000145 Tee-Equal 1/4BSP Galvanised x 2

P0000200 Elbow Adaptor 6mm - M5 x 2

P0000229 Pneumax VDMA 40 x 300 Magnetic x 4

P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4

P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2

t; P0000140 Fitting: Quick Exhaust Valve 1/8" x 2 P0000145 Tee-Equal 1/4BSP Galvanised x 2 P0000200 Elbow Adaptor 6mm - M5 x 2 P0000229 Pneumax VDMA 40 x 300 Magnetic x 4 P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4 P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2 </nowiki>)
R0015248 Line up slider units and mesh racks + ('''Tools Required''' … '''Tools Required''' Standard hex key set Stubby hex key set Wire line Quick clamps P0000501 non return valve x 3 Standard HSS drill set Standard tap set Tape measure 300mm rule '''Parts Required''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2
t;/u>''' D0015625 x 1 D0015625-OH x 1 E0000336L x 2 )
R0015028D ZX5 Hepco Beam Alignment Module C + ('''Tools Required''' … '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
R0015028D ZX5 Hepco Beam Alignment Module C part 2 + ('''Tools Required''' … '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
R0015296 Bench Assemble Bearing Assemblies + ('''Tools Required''' … '''Tools Required''' Heat Gun Standard Hex key set Fe10 solvent '''Parts Required''' B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8 D0003236 Nut Block (25 x 10 pitch) x 1 D0006003 Horizontal Linear Block x 3 D0006023 Vertical Linear Block x 4
ontal Linear Block x 3 D0006023 Vertical Linear Block x 4 )
R0000738 Pneumatic Installation Part 2 + ('''Tools Required''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators
tor x 8 R0015114 Bench Assemble Valve banks and Regulators )
R0000738 Pneumatic Installation Part 3 + ('''Tools Required''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators connector x 8 R0015114 Bench Assemble Valve banks and Regulators)
R0015329 Fit Head Spindle Posts + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard flat hand file Emery tape 120 standard hand tap set Stubby hex key set Ratchet/hex bit set Blade flange spanner '''Parts Required''' D0004002 Webb x 1 D0004003 Top Shaft Block x 2 D0004004 Brace Support Bar (D7451) x 1 D0004157 Motor plate spacer x 3 D0004342 Damper Bracket (5312) x 1 D0007451 Brace Support Bar OH (D4004) x 1 D0015490 Saw Turntable Sensor Flag x 1 D0015491 Saw Turntable Flag Bracket x 1 H0004024 Infeed Clamp Post x 1 H0004025 Outfeed Clamp Post (5302) x 1 H0004510 Shaft 30mm: 540 Saw Stroke x 2 P0000055 Adjustable Damper 200mm (Saw Stroke) x 1 R0000560 Bench Assemble Spindle x 1 R0000569E Bench Assemble Head Spindle Posts Mk5 x 1 V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1
Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1 )
R0015078B Module A infeed arm alignment + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard Hex key set Pedestal stand Adjustable jack 1 meter straight edge 300mm engineers level Lever bar Standard tap set Standard hss drill set Hammer Tape measure Wire line Clamps '''Parts Required''' D0015038B x 1 D0015039B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 139B x 1 D0015257 x 1 D0015035B x 1 D0015036B x 1 D0015037B x 1)
R0000713E Bench Assemble R Axis Limit Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set 38mm spanner '''Parts Required''' B0000122 Glacier Bush 12 D 14 D 15 Long x 4 D0007454 Stop Sub Base OH (D8377) x 1 D0007455 Stop Damper Housing OH (D8378) x 1 D0008377 Stop Sub Base (D7454) x 1 D0008378 Stop Damper Housing (D7455) x 1 D0008380E Stop Slide Finger ZX4 Mk5 x 1 D0008383 Cross Joiner x 1 D0010756 Proximity Switch Mounting Block Reduced Size x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0008379 Shaft 12mm: 263mm R Axis Limit Stainless x 2 P0000235 MC Series self compensating Damper x 2
less x 2 P0000235 MC Series self compensating Damper x 2 )
R0015082B fencing and guards + ('''Tools Required''' … '''Tools Required''' Standard hex key set standard spanner set Standard HSS drill set Standard Tap set 1 meter level Tape measure Steel rule '''Parts Required''' D0008330 Double Door Keep x 2 D0015326 Transfer Gate Upright x 6 D0015333 ZX5 Fence Hinge Spacer x 6 D0015340 Profile Support Plate (Short) x 1 D0015341 Profile support plate mount x 1 D0015349 Safety Hinge Mounting Plate x 6 D0015517 Fence Mounting Section x 28 D0015526 ZX5 Saw Fence Infill x 1 D0015601 ZX5 Saw Fence Support Beam (40x80x550) x 1 D0015606 Fence 10 Support Beam F Slot Fixings. x 2 D0015771 Double Door Keep Spacer x 1 D0015914 Saw Infeed Profile Deflector x 1 D0015962 ZX5 Fence 11 - 1100 x 1850 x 2 D0015963 ZX5 Fence 1 1450 x 1850 x 12 D0015964 ZX5 Fence 3 - 1450 x 1850 Cutout x 1 D0015965 ZX5 Fence 2 820 x 1850 x 1 D0015966 ZX5 Fence 10 927 x 1850 x 2 D0015967 ZX5 Transfer Gate x 3 D0015968 ZX5 Fence 7 642x 1850 extraction holes x 1 D0015969 ZX5 Fence 8 - 1105 x 105 Saw Corner x 1 D0015970 ZX5 Fence 820 x 1105 x 1 D0015972 ZX5 Fence Infill - 65 x 1850 x 1 D0015974 ZX5 Fence 13 - 820 x 1105 Hole for Gate x 1 D0015986 Multi Head Waste Bin Guard x 2 D0016018 ZX5 Saw Cabinet Infill Guard x 1 D0016036 Compliance Guard around Cabinet x 1 D0016037 Compliance Guard - MH to MH Infeed x 1 D0016038 Compliance Guard - MH to MH Out x 1 D0016051 Fence Guard (Crank) x 4 D0016171 Compliance Guard - MH to Transfer Gate x 1 D0016172 Compliance Guard - Saw to Transfer Gate x 1 E0001176 Safety Hinge Switch x 3 E0001177 Hinge (works with E1176 Safety Switch) x 3 F0000299 T Nut Sub Insert M6 (Fat) x 83 M0000029 Cabinet Lock (Triangular) x 4 M0000515 Floor Mouting Angle 200x87x42x 7 M0000516 Adjustable Foot Ø60 M14 x 6 M0001016 Angle 74 x 38 x 6 M0001202 Bruehl Fence Panel 1825 x 2200 x 4 M0001204 Bruehl 2.0m Transit Post x 5 M0001207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1
01207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1 )
R0000558E Bench Assemble Base and Turntable Part 2 + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1)
R0015063 Bench Assemble Roller Tables + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' B0001092 Plastic roller x 48 B0001103 Bush flange x 28 B0001220 Spacer x 28 D0015001 Roller Bed Cylinder Arm x14 D0015002 Shaft 10mm: 58mm Rod End x 14 D0015003 Roller Bed Rail 375mm x 6 D0015004 Roller Bed Rail 550mm x 2 D0015005 Roller Bed Rail 1000mm x 10 D0015006B Roller Bed Arm Bracket x 14 D0015010 Rod End Spacer x 28 D0015283 Saw Infeed Backfence Plate x 5 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 14 D0015547 Sensor Blower Plate x 1 D0015603 Roller Bed Pivot Shaft (silver steel) x 14 D0015608 Saw Infeed Backfence Plate (Full Length) x 5 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 14 P0000200 Elbow Adaptor 6mm - M5 x 1 P0001152 Cylinder 25 x 25 x 14 P0001198 Fitting Speed controller 1/8 x 6mm tube x 28 P0000160 flow regulator x1
ontroller 1/8 x 6mm tube x 28 P0000160 flow regulator x1 )
R0000558E Bench Assemble Base and Turntable + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1
ainless lock washer x 4 D0015663 SR Axis Motor Guard x 1 )
R0015305 Install Wiring loom for Rotary loom + ('''Tools Required''' … '''Tools Required''' Standard hex key set Ball pein hammer 6mm drift/punch Drill driver 6mm hex drill attachment Small g clamp 50-100m Suport block Stubby 4mm hex key '''Parts Required''' D00000291 spindle plate x 8 M0000025 Ident numbers D0007703 r stop pin D0007990 cylinder anchor D0007611 infill plate x 4 D0001176 Infill plate x 4
nchor D0007611 infill plate x 4 D0001176 Infill plate x 4 )
R0000570B Bench Assemble 1st stage Ejector + ('''Tools Required''' … '''Tools Required''' Standard hex key set '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 6 D0004015 Front Slider (5301) x 1 D0004016 Rear Slider x 1 D0004329 Rod End Plate (5304) x 1 D0004420 Extension Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1
Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1 )
R0015060 Bench Assemble Flapper Beam + ('''Tools Required''' … '''Tools Required''' Standard hex key set Tape measure Steel rule Engineers square '''Parts Required''' B0001099 Bush flange 10 i/d 12 o/d x 14 C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1 D0010167 Ethercat Mount Plate x 1 D0015353 Sensor Flapper Pivot x 8 D0015355 Sensor Flapper Plate (312) x 6 D0015357 Sensor Flapper Plate (270) x 1 D0015363 Sensor Flapper Support Transfer x 1 E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7 F0000537 dowel pin 10 x 40 x 8 M0001016 Angle 74 x 38 x 2 M0001209 Bracket m8 proximity sensor bracket 90 deg x 7 '''Fastener list''' M5 x 6 Grubscrew kcp 8 off 10mm x 40 dowel 8 off M6 x 20 socket cap 8 off M5 D nut 14 off M6 D nut 10 off M8 D nuts 8 off M5 A form washer 7 off M5 x 10 socket cap 7 off M5 x 10 button socket 7 off M3 x 20 panhead 2 off M6 x 16 socket cap 2 off M6 A form washer 2 off M8 x 20 socket cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off
t cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off )
R0000088E Stage 1 Spindle assemble + ('''Tools Required''' … '''Tools Required''' Standard hex key set 5mm hex drill bit Drill Driver Ball pien hammer Nylon block 0.05 Feeler gauge '''Parts Required''' B0000045 linear rail x 8 B0000044 linear railx 4 B0000173 blanking caps x 68 B0000046 bearing x 24 D0007816 nipple extension x 12 B0000233 grease nipple metric fine x 24 D0007724 double slide base x 4 D0007725 single slide base x 4
07724 double slide base x 4 D0007725 single slide base x 4 )
R0000572 Bench Assemble Centralise Assembly + ('''Tools Required''' … '''Tools Required''' standard hex key set Standard spanner set Grease gun '''Parts Required''' B0000005 Angular Contact Bearing 15 I/D 35 O/D 11 Long x 2 B0000065 Bearing Rod End 10mm x 2 D0004363 Middle Link Rod x 1 D0004365 Pivot Clamp x 1 D0004366 Link Clamp Cap x 1 D0004369 Top Link Stud Bolt x 1 D0004370 Middle Link Stud Bolt x 1 D0004393 Lever Joint x 2 D0004394 Joint Shaft x 2 D0004401 Pivot Pin x 1 D0004403 Pivot Pin Nut x 1 D0004406 Retainer Plate x 1 D0004541 Cylinder Swivel End x 2 D0004542 Cylinder Bracket 4542 x 1 D0004622 Centralise Cylinder Spacer x 1 D0004669 Damper Rod End Block x 1 D0004766 Pivot Pin Bolt x 1 H0004367 Centering lever x 1 P0000029 Non Adjustable Damper 100mm x 1 P0000031 Pneumax Microcylinder 25 x 100 Magnetic x 2 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2
) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2 )
R0015064 Bench Assemble Clamp Assembly Part 2 + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1)
R0015037 Bench Assemble SY Assembly Part 2 + ('''Tools Required''' S … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
R0000738 Pneumatic Installation + ('''Tools Required''' … '''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators
x 8 R0015114 Bench Assemble Valve banks and Regulators )
R0015346 Conveyor blower system + ('''Tools Required''' Standard hex key set Pipe cutters Pipe identification numbers '''Parts Required''' P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000053 6mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1 )
R0015298 Bench Assemble V notch Clamps + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard Spanner set External circlip pliers '''Parts Required''' B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 8 B0001176 Washer : bearing shim x 9 D0001313 Datum Roller (Radial Bearing) x 2 D0010060 Roller Shaft Ø20 x 37.5 x 3 D0010061 Datum Roller Ø40 x 20 x 3 D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller x 2 D0010066 Infeed Roller Connector x 1 D0010545 Infeed Roller Mount x 2 D0010546 Infeed Roller Attachment x 1 D0015211 Outfeed Clamp Upright x 2 D0015212 Top Clamp Mounting Plate x 1 D0015213 Side Clamp Mounting Block x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015241 Outfeed Side Clamp Mounting Block x 1 D0015242 Outfeed Front Fence x 1 D0015243 Outfeed Top Clamp Plate x 1 D0015244 Outfeed Top Clamp Mounting Plate x 1 D0015245 Outfeed Top Clamp Leg x 2 D0015246 Centre Side Clamp Roller Block x 1 M00001004 Endcap 40 x 40 black x 2 M0001006 Threaded insert M14-M8 30 long x 4 M0001017 Endcap 80x40 Black x 2 P0000010 6mm elbow x 4 P0001045 Guide cylinder 25 x 150 x 2 P0001132 Cylinder 32x 175 guided x 2 P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4
P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4 )
R0015038 Bench Assemble V notch Datum Rollers + ('''Tools Required''' … '''Tools Required''' Standard Hex key set External circlip pliers 1 meter straight edge Feeler gauges '''Parts Required''' B0000062 Circlip 20mm External x 13 B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 26 B0001176 washer : bearing shim x 16 D0010060 Roller Shaft Ø20 x 37.5 x 7 D0010061 Datum Roller Ø40 x 20 x 6 D0010396 Datum Roller Ø40 x 150mm x 7 D0010397 Shaft 20mm: 195mm Autoflow Roller x 7 D0015214 Roller Support Bar - Short x 1 D0015217 Profile Support Pad x 2 D0015218 Roller Support Bar - Long x 1 D0015220 Outfeed Roller Bed Support Frame x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015348 MC Outfeed Roller Mounting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8
ting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8 )
R0015064 Bench Assemble Clamp Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1
etal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1 )
R0015041 Bench Assemble Top Hood Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard Hss drill set Standard tap set Acoustic foam cutting board and straight edge Utility Blade '''Parts Required''' Pre wired light, beacon and network cable from electrical department C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1 C0001239 Micro SD Card 32Gb Class 10 x 1 D0000770 Door Hinge (M0016) x 2 D0001877 Saw Top Door Mk4 x 1 D0004641 Hinge Pin Block (D7445) x 1 D0004642 Flap Counterbalance Bar x 1 D0004645 Safety Flap Hinge Pin x 1 D0004679 Flap Stiffening Bar x 1 D0004705 Flap Hinge Bar x 1 D0004747B top door screen x 1 D0004807 Flap x 1 D0007445 Hinge Pin Block OH (D4641) x 1 D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1 E0000275 Button: Base Fixing 1 N/C x 1 E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 H0004643 4mm Axxis Clear 145mm x 690mm x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock ) M0000036 Sign - Ear Protection x 1 M0000048 Gas Spring 15mm x 100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1
100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 )
R0015046 Bench Assemble Infeed Clamps + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers Grease for lubrication M0000494 '''Parts Required''' B0000062 Circlip 20mm External x 2 B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8 B0001176 Washer :bearing shim x 3 D0000209 Shaft Strap (D8709) x 1 D0000211 Cylinder Extension x 1 D0001331 Roller Ø40 x 27 c/w bearing x 3 D0001334 Roller Ø40 x 102 c/w bearing x 2 D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2 D0003788 Z Roller Pin (40mm) x 3 D0007680 Infeed Rail x 1 D0007774 Top Roller Block x 1 D0007792 Z Roller Block (D8711) x 1 D0007793 Z Roller Plate (D8710) x 1 D0015427 MC Hold Clamp Bar x 1 D0015428 Top Clamp Block Ø30 15 x 1 H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top x 2 H0007791 Shaft 25mm :250mm ZX Infeed side x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000010 elbow 6mm 1/8 fitting x 1 P0000200 Elbow Adaptor 6mm - M5 x 2 P0000484 Cylinder 32 x 100 stroke x 1 P0001160 Cylinder 32 x 70 stroke x 1 P0001198 Fitting: flow control 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1
rol 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1 )
R0002916 Install Machine Trunking + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard tap set Disc cutter '''Parts Required''' A0000068 Top lid gusset 50x50 bend 90° Armorduct x 4 A0001065 wire basket x 0.5 A0001061 Retainer: Wire Basket Cable Tray x 2 D0000301 M/C centre trunking front lower ZX4 x 1 D0000305 M/C centre trunking rear lower ZX4 x 1 D0000306 M/C centre trunking infeed lower (D8736) x 1 D0000307 M/C centre trunking infeed front offset x 1 D0000308 M/C centre trunking infeed rear offsetx 1 D0000309 M/C centre trunking outfeed front offset x 1 D0000313 M/C centre trunking outfeed rear offset x 1 D0000324 M/C centre trunking outfeed front upper x 1 D0000325 M/C centre trunking infeed front upper x 1 D0000326 M/C centre trunking front drop x 2 D0000327 M/C centre trunking outfeed lower x 1 D0000329 M/C centre trunking infeed rear end x 1 D0000694 M/C centre trunking outfeed rear end x 1 D0007996 Trunking support pillar x 1
outfeed rear end x 1 D0007996 Trunking support pillar x 1 )
R000569E Bench Assemble Head Spindle Posts + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Internal circlip pliers Consumable 4mm yellow grease line Pneumatic pipe cutters '''Parts Required''' B0000002 Bearing: 12/28dia x 8mm Sheilded x 2 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001061 Grease fitting x 6 D0004001 Head Bearing Block x 3 D0004021 Upstroke Plate x 1 D0004078 Motor Plate (5311) x 1 D0004099 Cylinder Bearing Block x 1 D0004256 Cylinder rod bar x 1 D0004343 Lower Damper Bracket (5313) x 1 D0004445 Semi circular slit strip (5533) 500mm x 1 D0004634 Chute Sawblade Strip 500mm (5532) x 1 D0004733 Belt Adjuster Pulley x 1 D0004734 Belt Adjusting Bar x 1 D0004735 Belt Adjuster Pin x 1 D0010780 Grease Manifold x 1 H0004444 Semi-circular Guard (5332) x1 P0000009 Fitting: 1/4 BSPT - 6mm Elbow x 2 P0000037 Magnetic Cylinder 40 x 185 with 15mm rod extension x 1 P0000308 Flow Controller In Line 6mm x 1
rod extension x 1 P0000308 Flow Controller In Line 6mm x 1 )
R0015035 Bench Assemble V Notch Components + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Vernier 150mm 2 meter straight edge 40mm shaft pin jigs Feeler gauge set Internal circlip pliers External circlip pliers 8mm hand reamer '''Parts Required''' B0000041 5 x 5 x 19 key x 1 B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8 B0000427 Leadscrew Ø25x10 435 Long x 1 B0001047 Fixed Bearing Support Block Ø17 x 1 B0001120 Circlip 62mm External x 16 B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) x 1 B0001134 Ball Bearing 15ID 35OD 11 Long x 10 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 D0010132 SZ Drive Mount Plate x 1 D0010563 Y Axis Servo Mount x 1 D0015147 V Notch Upper Support Bar x 1 D0015148 V Notch Lower Support Bar x 1 D0015149 VZ Shaft End Plate x 4 D0015152 V-Notch Upper Moving Bar x 1 D0015153 V-Notch Rear Moving Bar x 1 D0015154 V-Notch Front Moving Barx1 D0015157 Saw Motor Bar x 4 D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide x 8 D0015159B Saw Motor Adjustment Screwx 4 D0015160 Saw Motor Block x 4 D0015164 VY Leadscrew Block x 1 D0015166 VY Motor Mounting Plate x1 D0015258 Upper Link Mount 1 x 1 D0015259 Upper Link Mount 2 x 1 D0015260 Upper Link x 2 D0015261 Lower Link x 2 D0015262 Lower Link Mount x 2 D0015263 Mid Link Shaft x 2 D0015264 Lower Link Shaft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16
haft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16 )
R0015037 Bench Assemble SY Assembly + ('''Tools Required''' … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1
1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1 )
R0015245 Module C support arm alignment + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard HSS drill set Wire line Tape Measure Engineers level 300mm Pedestal stand Adjusting jack '''
Parts Required''' D0015035B 1 off D0015036B 1 off D0015257 1 off D0015037B 1 off D0015038B 1 off D0015039B 1 off D0015743 x 1 off D0015744 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off
44 x 1 off M0000516 x 1 off M0001016 x 1 off D0015592 x 14 off )
GY GZ axis setup with Jetter Motors + ('''WARNING:''' '''The Jetter motor on th … '''WARNING:''' '''The Jetter motor on the GZ axis has a brake. Releasing the brake without control could be harmful/dangerous.''' '''Use the Air Counterbalance rig to assist if necessary.''' This assumes that the motors are connected to the Beckhoff drive and are free to move.o the Beckhoff drive and are free to move.)
TB0314 Updating Mint File in Workbench + ( * Updating software can be very complicat … * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )

TB0390 Fitting SR Datum Sensor + ( <table class="wikitable" bo …

'''Item Number''' '''Part Number''' '''Description''' '''Qty'''
'''1''' D0015489 Saw Turntable Sensor Bar 1
'''2''' D0015490 Saw Turntable Sensor Flag 1
'''3''' D0015491 Saw Turntable Flag Bracket 1
'''4''' E0000336 8mm Threaded Proximity Sensor 1
'''5''' E0000337 M8 90° Lead 1
'''6''' F0000543 U Bolt 3” with Nuts 1
'''8''' F0000059 M8 Washer 2
'''9''' F0000014 M6 x 20 SKT CAP SCREW 2
'''10''' F0000028 M8 x 50 SKT CAP SCREW 2
3" valign="top">F0000059 </td><td width="359" valign="top">M8 Washer </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''9''' </td><td width="123" valign="top">F0000014 </td><td width="359" valign="top">M6 x 20 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''10''' </td><td width="123" valign="top">F0000028 </td><td width="359" valign="top">M8 x 50 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr></table>)

OBSOLETE Installing SourceTree Version Control Software + (<div class="icon-instructions caution-i …

...March 2022 - Sourcetree changed the password specification making this process obsolete as the internal source control on Visual Studio can now be used

Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
DM - Updating Resources + (<div class="icon-instructions caution-i …

...This procedure is now obsolete - it is kept for historical purposes only

All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.

This document must only be used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.

used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div> )
R0015066 Bench Assemble Saw Motor Assembly + ('''Tool Required''' … '''Tool Required''' Standard hex key set Standard spanner set Cutting disc Standard hand taps '''Parts Required''' A0000013 32mm Conduit Adaptorx 1 A0000027 Flexible Conduit Ø32mm x 1 D0004079 Saw Motor (Modified Front Flange) x 1 D0004437 Motor Conduit Bracket x 2 D0004835 Flex conduit plate x 1 D0004997 Connector Support Block (5360) x 1 D0004999 Reed Switch Terminal Box x 1 D0005219 Turntable Nozzle x 1 D0008198 Chute Flap x 1 H0008200 Chute Flap Bracket x 1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1
1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1 )
R0015246 Fit Hepco Drive Beam Cylinder + ('''Tools Required''' … '''Tools Required''' Standard hex key set Ball pein hammer Standard spanner set '''Parts Required''' D0015074 Cylinder Support x 2 D0015075 Cylinder Bracket x 4 D0015077B Cylinder Drive Adapter x 1 D0015144 Datum Switch Bracket x 2 D0015948 ZX5 Beam Move Cylinder Guard x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 P0000109 RB Series Shock Absorber x 2 P0001118 cylinder 50 x 700 rodless x 1 P0001145 Fitting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4itting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4)
R0015284 Frame ancillaries + ('''Tools Required''' … '''Tools Required''' 115mm disc cutter Standard Hex key set Standard spanner set Standard tape measure Standard Tap set Standard HSS drill set '''Parts Required''' A0001060 Support bracket :Cable basket Tray x 5 A0001061 Retainer: Wire Basket Cable Tray x 7 A0001065 Wire cable tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2ble tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2)
R0015244 Frame ancillaries Fitting + ('''Tools Required''' … '''Tools Required''' 115mm disc cutter Standard Hex key set Standard spanner set Standard tape measure Standard Tap set Standard HSS drill set '''Parts Required''' A0001060 Support bracket :Cable basket Tray x 5 A0001061 Retainer: Wire Basket Cable Tray x 7 A0001065 Wire cable tray 3m length x 2.5 D0015611 Reference Levelling Bracket x 2
y 3m length x 2.5 D0015611 Reference Levelling Bracket x 2 )
R0015279 Align Backfences + ('''Tools Required''' Standard hex key set Standard spanner set Wire Line setting equipment 600mm rule Workshop Gripper setting jig 2 meter straight edge '''Parts Required''' Fitted and Levelled roller bed assemblies)
R0015292 Install Cylinder Rails and Align + ('''Tools Required''' … '''Tools Required''' Standard spanner set Standard hex key set Tape measure Wire line Pneumatic cylinder setting jig '''Parts Required''' R0015288 Bench Assemble Transfer slid units and cylinder rails R0015093 Bench Assemble Transfer Beamd units and cylinder rails R0015093 Bench Assemble Transfer Beam)
R000562 Bench Assemble Centralise Top Table + ('''Tools Required''' … '''Tools Required''' Standard hex key set Consumable M8 studding Hacksaw and file 16mm hand reamer 1 meter straight edge '''Parts Required''' B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 4 D0004138 Centralising Bearing Block x 4 D0004337 Slide Bar Holder x 1 D0004338 Slide Support Bar x 1 D0004545 Slide Support End x 2 D0005235 Support Post x 2 D0005236 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2
6 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2 )
R0015317 Install Rotary Ring + ('''Tools Required''' … '''Tools Required''' Standard Hex Key set Standard spanner set Lifting Strop Overhead crane operation Torque wrench Soft hammer Ring lubrication oil '''Parts Required''' A0000309 Domed Blanking Plug 19mm x 3 C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1 D0000263 Stop Y Central x 1 D0002990E Strike Post ZX4 Mk5 x 1 D0002991 Switch carrier x 1 D0006061 Timing Belt cap x 1 D0007861 Y axis hard stop x 2 D0010756 Proximity Switch Mounting Block Reduced Size x 2 D0010894 Ethercat Cover ZX3/ZX4 x 1 D0015542 R Axis Motor Connector Cover x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 H0007995 Rotary base cover plate x 2 M0000451 Plug and Elbow x 2 R0000971E Bench Assemble R Axis Gearbox R0010260 Bench Assemble Tool Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge) )
R0015324 Install pipe and cable looms + ('''Tools Required''' … '''Tools Required''' Standard hex key set 6mm black Air pipe Pipe identification numbers Pneumatic Pipe cutters W0001002 cable (from consumable stock ) '''Parts Required''' M0001127 Cable Tie Base (m6) (from consumable stock) P0000046 Fitting: 'Y' Adaptor 6mm x 2
m consumable stock) P0000046 Fitting: 'Y' Adaptor 6mm x 2 )
R0002794E Mount Width sensor + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Hack saw '''Parts Required''' D0000655 Magnet mounting block x 1 E0000461B Analogue linear sensor x 1 E0000463 Captive magnet with ball joint x 1 M5 studding (consumable stock )tive magnet with ball joint x 1 M5 studding (consumable stock ))
R0015101 Bench Assemble Take Up Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0008281 Takeup Boss Cap x 4 D0015581 Fixed Pivot Bracket x 4 D0015584 Cylinder Trunnion Plate x 1 D0015590 Takeup Arm ZX5 x4 D0015593 Takeup Arm Pin ZX5 x 4 D0015595 Takeup Arm Washer 4mm x 4 D0015596 Takeup Bearing Block Short x 4 D0015605 Fixed Pivot Bracket End Plate x 4 D0015736 Hard Stop Backplate x 1 D0015737 Hard Stop Shaft x 1 M0001077 Rubber bump stop M6 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 1 P0001075 Trunnion Pin for CG1 Cylinder x 1 P0001076 Trunnion Bracket for CG1 x 1 P0001112 Cylinder 32 x 125s Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube
Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube )
R0015294 Fitment of wire basket and feed pipes + ('''Tools Required''' standard hex key set Pipe Cutters Wire basket cutting tools '''Parts Required''' A0001061 Retainer: Wire Basket Cable Tray x 2 A0001065 Wire cable tray 3m length x 1 )
Changing the Flowline Ops Password + (A password can be set up within FlowlineOps that limits access to the Edit Machining and Edit Profiles buttons, This tutorial will explain how to setup or change this password.)
ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Alignment and check procedure for mounting … Alignment and check procedure for mounting of hepco rail To main frame Parts required B0001102 hepco rail D0015492 5 off vertical adjustment plate D0015493 5 off Lateral adjustment plate D0015072 1 off Carriage Plate B0000184 journal wiper 4 off B0000185 journal 2 off B0000186 journal 2off Hepco Levelling Jig Hepco rail v block jigs Hepco rail Drive rack pitching jigk jigs Hepco rail Drive rack pitching jig)
Saw machining centre alignment and level check points + (Bullet pointed checks to determine correct alignment of key components within Sawing unit)
Commissioning - Z-Block Calibration +
Z Transom Width Measurement + (Difficulty can be had when trying to accurately measure the width of a Z transom profile section. This guide will show you how to accurately measure the width of the Z section to within 0.1mm which is required when setting up Y notching accurately)
Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i …

...Note - This dokit is now obsolete - the sourcetree system has been replaced by the internal one in TcXAEShell

Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
Commissioning - Off-Cut Laser Sensor + (Infeed Off-Cut Laser sensors are used to c … Infeed Off-Cut Laser sensors are used to check the length of profile with the proposed length from the software. This is to avoid incorrect lengths and profiles being cut. The sensors will be put at specific lengths along the infeed which will be input in the software files. When profile hits the back fence all covered sensors will trigger, hence, the profile must be larger that the final triggered sensor.be larger that the final triggered sensor.)
TB450 - CMOS Battery replacement + (Internal CMOS batteries are used in PCs to … Internal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment Potential Symptoms of a problem *Gripper cannot pick up offcuts *Gripper /profile end forced away from backfence *Accuracy problems *Gripper wobbles after it has released profile Use the laptop to enable you to control the Service screen whilst inside the infeed table

...You will be inside the danger area of the machine - ensure operators are aware of your situation

Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. )
TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (On Autoflow 2 Sawing Centres following 5 y … On Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by #Adding left right stability with additional slide rails at the top of the subframe #Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table ====Parts required: ==== R0010272 Kit: Saw Frame Rigidity Pt 2 This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components. See also [[TB0259 Autoflow Saw Head Reinforcement]][[TB0259 Autoflow Saw Head Reinforcement]])
Setting Infeed Loading Wheel + (Setting the pressure and clutch tension on … Setting the pressure and clutch tension on the loading wheel is critical for the reliable and accurate running of the machine If set incorrectly, the profile will slip and not load correctly or will not give an accurate start position for the datum holes The goal is to set the system to a "goldilocks" zone where there is enough pressure and clutch tension to reliably load a bar, but not too much so the clutch limits any correctional movement from the gripper arm on loading

...It has been demonstrated that the clutch can easily untighten if the castellation is not done up correctly. The video demonstrates how easy it is for the wheel to become loose

e video demonstrates how easy it is for the wheel to become loose</div> </div>)
Setting Profile Detection Laser Sensor + (Setting the profile sensor correctly is im … Setting the profile sensor correctly is important as it will lead to incorrect offcut measurement.

...It is especially important to ensure the sensor is set for the range of different colours

ensure the sensor is set for the range of different colours</div> </div> )
500mm Saw Blade Upgrade + (Step by step guide of how to carry out the … Step by step guide of how to carry out the 400mm to 500mm saw blade upgrade including long reach clamps. Time to complete is very dependant on condition of the machine, ie rusted or rounded off bolts which may need to be drilled out and holes re-tapped. Replace all screws with Loctite except grub screws on taper lock pulleys, grub screws for shafts on clamp pads and slit strip retaining screws or where a locking nut is used on cylinder rods.re a locking nut is used on cylinder rods.)
Changing Main Saw Blade + (Stuga recommends this blade be changed aft … Stuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing: * Awful cutting sound / smell * Profile dragging (sizes too short) * Brown burnt swarf * Smoke coming out of profile end while cutting

...The 500mm blade is sharp and can be awkward to manouver out of the saw, please be careful

p and can be awkward to manouver out of the saw, please be careful</div> </div> )
Guide to Fitting Eject Push Sensors on ZX Machines + (The Eject Push bar on the Saw Outfeed on t … The Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
s and damage to parts or products. )
GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
ZX5 Datum and Grip Pin Setup + (The ZX5 has a different and much improved … The ZX5 has a different and much improved grip system where we use the 10mm cutter to put holes in the end of the profile. The profile is then gripped by the grip pins to give a more accurate and reliable grip. Along with better machining accuracy, this also allows the X axis to be run at higher speeds and virtually eliminates gripper slip. For it to work accurately and reliably the system first needs to be set up mechanically on both the X and SX axis. And crucially, if the datum is changed the loading position also has to be changed, and vice versa. This is extremely important for the operator, and any on-site maintenance staff to be aware of as changing either one without compensating the other can lead to accuracy issues and miss grips.an lead to accuracy issues and miss grips.)
TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The ZX5 has two bar measuring systems – th … The ZX5 has two bar measuring systems – the side laser and the sensor array. The side laser scans the bar as it moves into the final loading location, which gives the software a “heads-up” for the length of the bar. If the length is different to expected, the software will then use the sensor array to measure the bar length. There are 2 measurement methods because the side laser is not 100% reliable, especially on shorter lengths below 3000mm. However, it does mean the system does not have to grip and measure / reoptimize each bar length, so improves the cycle time. The sequence is as follows 1. During the conveyor loading, measure the length using the side laser 2. Once loaded to backfence, check the backfence sensor array. 3. If the sensor array rough measurement does not match the laser – a. If the laser measured length < infeedLaserRemeasure, continue and measure with rear sensors b. If the laser measured length < infeedLaserRemeasure, flag an error that laser has not measured correctly. c. If it does match, use the laser value to reoptimize the bar if it is different than expected 4. Load and Grip bar, if necessary, measure accurately with rear sensor arrayssary, measure accurately with rear sensor array)
Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches. In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles

...With the ability to tweak settings comes the real danger that too many tweaks cause confusion. Therefore when setting up, ensure all fine adjustments are reset to zero. Be aware that changing the arrow head position permanently will also alter Y notch depths

the arrow head position permanently will also alter Y notch depths</div> </div> )
TM018B Microline and ZX3 V Notch Blade Setup + (The engineer will need a reasonable mechan … The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
Training Laser on Ecoline + (The laser needs to be focused on the work area and not the receiver The smaller the dot for the profile to break/make the more accurate the laser)
ZX5 Gripper Energy Chain & Tray Setup + (<div class="icon-instructions caution-i …

...August 2023 - The energy chain and method used in this dokit has been superseded by https://stuga.dokit.app/wiki/Energy_Chain_Installation_-_2500_Series

The main problems we’ve had during commissioning with these energy chains is that if they are not positioned well enough , the chain will clip the button heads that hold the trays to the L brackets To get over this the brackets sometimes need adjusting on the slots along with possibly bending into a better shape or by adjusting the chain bracket position on the slots in the ‘finger’ bracket Things to look out for: *There should be three links which are reversed at the bracket end of the energy chain. *Servo cable and the pipes and cables from the energy chain are fixed with cable ties to the fingers on the bracket to minimise possible movement and twisting which changes where the energy chain sits in the trays, meaning it could start clipping the button heads. *Tray heights and energy chain length, there should be a consistent gap all the way along between the energy chain and the top tray (viewed from inside the tray) and when at the full travel either end the chain shouldn’t be tight hitting the fence too much at the end. *It is also worth checking if all of the links fitted are the same radius type, as we have had occasions where some have been a smaller radius meaning at certain points down the rack the radius of the bend becomes smaller and falls out from the support of the top tray, especially when the gripper is at either end of the rack. There is a code on the side of each link in the energy chain. *A last thing to be weary of is is the end corners of the trays may require bending out, there have been occasions where one chain tray has been slightly more bent in than the other meaning when the chain moves from one tray to the next it clips the corner of the next tray We normally get the gripper on a reversing cycle movement to test this through the twincat project at different speeds, starting slow and working up to higher speeds.gh the twincat project at different speeds, starting slow and working up to higher speeds.)
X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (The out sensor used for the vorlaufwagen c … The out sensor used for the vorlaufwagen cannot be a standard reed switch because the cylinder that drives this output is a telescoping version. It is impossible to detect the out position. Therefore, a sensor is fitted that must be programmed to set a high output when it detects the full range has been reached The sensor is a [https://www.pepperl-fuchs.com/global/en/classid_53.htm?view=productdetails&prodid=42559#overview Pepperl+Fuchs VDM28-8-L] Datasheet can be downloaded [https://files.pepperl-fuchs.com/webcat/navi/productInfo/45/452859n.pdf?v=20220926110229 here] '''Function''' The distance measurement device contains one transmitter and one receiver incorporated into a single housing. The transmitter light is reflected back to the receiver from a target. The sensor determines the distance to the target and triggers a switching function or supplies the relevant measured value for processing. '''Assembly instructions''' The sensor can be mounted by means of through holes or by using a mounting bracket or mounting clamp Ensure that the surface is level in order to prevent the housing from becoming distorted when the fittings are tightened. It is advisable to secure the nuts and screws using spring washers in order to prevent the sensor from being incorrectly adjusted. '''Connection''' Connect the device in accordance with the connection diagram in the datasheet. '''Adjustment''' The green LED lights up when the operating voltage is switched on. Adjust the sensor so that the laser point is on the gripper bodyso that the laser point is on the gripper body)
WinMulti - Changing The Colour Identification Box + (The version 6 software has a feature to id … The version 6 software has a feature to identify the colour of the profile and also to help operators load foiled profile in the correct orientation. Updating the colours is a very simple job that can be done in 2 ways
# Via the Machine Settings->Colours Tab # From Bar Queue whenever a new colour is encountered.
Queue whenever a new colour is encountered. )
Recovery of Bar Queue following winMulti Crash + (There have been cases of software crashing … There have been cases of software crashing on the Stuga front end software, but the machine will continue to cut the holes and slots on the bar and eject it to the transfer table. This creates the situation that the bar is physically finished, but the software has not registered it as finished. This can lead to confusion for the operator and put the bar queue out of sync, which can lead to wasted profile of sync, which can lead to wasted profile)
Gripper Push Speed on Flowline and ZX + (There is a cylinder called Grip push, when … There is a cylinder called Grip push, when bar is moved to its unload position the Gripper Comes OFF then Grip push is activated to push the profile of the gripper to clear ready for the Eject push onto transfer Table. The video shows what happens if the grip push is set too fast. The speed of the cylinder is Far too Fast and is Throwing/punching back down machine. -- This needs to be slowed Down. machine. -- This needs to be slowed Down.)
Autocut Regular Maintenance + (This checklist needs to be carried out at … This checklist needs to be carried out at regular intervals, in conjunction with the daily maintenance.

Use Profile Regularity
2-3 Shifts per day Weekly
Single Shift Full Time Bi-Weekly
Up to 50% utilisation Monthly
gt; <td>Single Shift Full Time </td><td>Bi-Weekly </td></tr><tr> <td>Up to 50% utilisation </td><td>Monthly </td></tr></table>)
Alignment guide using wire line + (This dokit is to help with the use of a wi … This dokit is to help with the use of a wire line to set alignment correctly on mechanical build up. Using a wire line correctly will ensure a very accurate straight line is achieved . Accuracy of + - 1 mm over any distance can be achieved using the following method. Using one incorrectly can also easily be done.! The steps shown can be applied to all types of alignment , when you have a vertical face on components that require aligning. face on components that require aligning.)
Allocations + issuing received parts + (This involves splitting down received orde … This involves splitting down received orders into the JC/Pick bins the parts have been allocated to by Sage. If there are parts to be allocated, after filling in the 'this delivery' column and pressing save, if there are parts to be allocated a list will appear. this list is in order of part number and in the sub-screen after highlighting each part number the specific Job card numbers will show quantities required for each bin and also the quantity to be allocated from the order received.y to be allocated from the order received.)
Ecoline - Setting V Notches on winMulti Software + (This is the full setup procedure for V not … This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example - - Blade Change - Blade buckled

...If there is no direct reason to change the blade shape or position, there is a different root cause to the problem that changing parameters WILL NOT SOLVE

...If the results of your tests do not make sense, or the position seems to vary by the wrong amount or wrong direction after making a change, then a serious mechanical problem exists elsewhere. There is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable

here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> )
A2001 - Light Curtain Timer + (This step by step guide will explain how to wire a timer relay into the light curtain and estop circuit on the A2001 Autoflow.)
Dokit - Editing Work Instructions + (This tutorial shows you how to edit the co … This tutorial shows you how to edit the content of a work instruction, allowing you to *Add New Steps *Add numbering and bullets to the text *Add and crop Photos *Annotate photos with arrows, numbers and text *Change step sequence and insert steps *Add Call-outs and warnings *Add Links to other websites or other Dokit pages =Warnings=

...Do not publish personal or secure information

...Do not publish passwords

...Do not publish anything inflammatory, offensive or illegal

a fa-exclamation-triangle"></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div> )
ZX5 Transfer Table Crank set up + (This tutorial will show you how to mechani … This tutorial will show you how to mechanically set up the cranks and sensors so that the correct overlaps between the different cranks are achieved. Crank C is the crank on the Machining Centre Outfeed that controls the single pop up. Crank D is also mounted on the Machining Centre Outfeed and controls the pop ups on the Transfer Table. Crank E is the crank on the Saw Infeed and controls the single pop up that moves the profile in to the channel. that moves the profile in to the channel.)
Autocut Cutting Tall Profiles + (What to do when cutting tall profiles; such as VS outerframe and patio outerframe)
Ecoline - Datum and MitreOffset Tests + (When an Ecoline is commissioned, the posit … When an Ecoline is commissioned, the positional accuracy needs to be set up. These are also useful tests to check if the machine is maintaining positional accuracy

...ALWAYS make sure you have consistent, repeatable results before making any parameter changes

tent, repeatable results before making any parameter changes</div> </div> )
TM016 Arrow Head Adjustment on Saw + (When in arrow head or centralising mode, t … When in arrow head or centralising mode, the pivot point of the saw blade is moved from the bladetofence position to the central position of the current section. The mechanism that achieves this allows for any width of profile from 45 mm to 130 mm. If the arrow head position is not central to the profile, the centraliser position may need to be adjusted

...In our experience, the most likely cause of this problem is either an offcut not allowing the centraliser to close fully, or an issue with the symmetry of the profile

to close fully, or an issue with the symmetry of the profile</div> </div> )
Upgrade Flowline Opto Sensors to Ultrasonic + (With the development of full colour ranges for profiles, the older flowline opto sensors often have trouble "seeing" the darker profiles. An upgrade kit is available (R0019014) to replace the optical sensors with an ultrasonic version )

'''Item Number'''	'''Part Number'''	'''Description'''	'''Qty'''
'''1'''	D0015489	Saw Turntable Sensor Bar	1
'''2'''	D0015490	Saw Turntable Sensor Flag	1
'''3'''	D0015491	Saw Turntable Flag Bracket	1
'''4'''	E0000336	8mm Threaded Proximity Sensor	1
'''5'''	E0000337	M8 90° Lead	1
'''6'''	F0000543	U Bolt 3” with Nuts	1
'''8'''	F0000059	M8 Washer	2
'''9'''	F0000014	M6 x 20 SKT CAP SCREW	2
'''10'''	F0000028	M8 x 50 SKT CAP SCREW	2

Use Profile	Regularity
2-3 Shifts per day	Weekly
Single Shift Full Time	Bi-Weekly
Up to 50% utilisation	Monthly