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Liste de résultats

TM018B Microline and ZX3 V Notch Blade Setup + (ZX3/Microline/Flowline ZX3 V Notch Blade Setup This module guides the engineer on how to correctly set the V notch blades)

500mm Saw Blade Upgrade + (500mm Saw Blade Upgrade)
R0015312 Finalise V Notch Subframe + (Alignment criteria for v notch sub frame)
ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Alignment process and criteria for module B to C)
ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Alignment process and criteria for module A aligning to module B)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (Assembly details for Module F cabinet pneumatics)
R0015079 Infeed extension assembly + (Assembly instructions for infeed module A extension section)
R0000699B Bench Assemble Drive chains + (Bench assemble of Drive chains for Module A)
R000560 Bench Assemble Spindle + (Bench assembly of saw main blade spindle)
Case Study - Saw Jamming due to Y Notch at End Of Bar Offcut Length + (Case study of profile jamming due to Y notch at the end of the bar)
TB0299 Gripper Insert Fitment + (Correct procedure for Flowline Gripper Insert fitment)
ZX4 Machine Centre + (Description and architecture of the ZX4 machining module.)
Minable and Maxable - Operations at the ends of the bar + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for alignment of module G to F inclusive of additional safety tray fitting)
R0015336 Pneumatic Output Testing + (Details for manual pneumatic output testing on module)
R0015336 Pneumatic Output Testing Part 2 + (Details for manual pneumatic output testing on module)
Stuga Flowline Overhaul Particulars + (Details of the components replaced on a Flowline Overhaul)
Flowline Turret Upgrade - Somatec + (Flowline Turret Upgrade)
Reducing Saw Cut Height for Lower Profiles + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)
Creating Parts Pictures for Stuga Reports + (Guidance for creating part pictures correctly)
ZX5 MH Infeed Basic IO Test and Setup + (Guide for basic Input and Output testing / setup on the ZX5 MH Infeed Module)
B0000025 B0001175 Belt Identification + (Guide to correct identification of appropriate Saw blade motor drive belts)
Gripper Push Speed on Flowline and ZX + (How to adjust the Grip Push speed on a flowline and the consequences if it is too fast)
A2001 - Adjusting BladeToFence + (How to adjust the blade to fence value on A2001 autoflow. ** Updated 21/01/2020 to use bladeOffsetFor and Bak**)
Back Polish Stuga Saw Blades + (How to back polish a Stuga saw blade)
ZX5 Adjusting V Notch Depth and Position + (How to change the depth and position of the V notch on a ZX5 machine)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
Correct Adjustment of Saw Anaconda Rotation + (How to correctly Adjust the Saw conduit to prevent it hitting the guard locking device)
Stuertz Infeed Mk4p1- Setting GY and GZ Datum + (How to correctly configure the datum points on the Stuertz Mk4.1 Infeed)
ZX5 Transfer Table Setup + (How to correctly set mesh between racks/pinions, V rail and delrin rollers)
Setting Gripper Nose + (How to correctly set the gripper nose mechanics)
Setting Infeed Loading Wheel + (How to correctly set the pressure and clutch settings on the infeed loading wheel)
WinMulti Shutdown procedure + (How to correctly shut down the Stuga Autocut)
Device Magic - Adding a Device Email Address + (How to ensure an email address is in place for an engineer's device)
Minimum Residual on Autoflow Machines + (How to overcome the minimum residual distance (the minimum square cut portion) of a Y notch on an Autoflow)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
Gripper Mechanical Setup - Flowline Mk3 Toothed Gripper + (How to set up a gripper on a Flowline Mk3 with a Toothed Gripper)
Saw Chute Blade Nut Clash + (How to temporarily prevent the saw blade nut from clashing with the chute)
Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting + (Information for procedure to remove and refit cutting blade on saw head.)
R0015310 Install V Notch Subframe + (Installation criteria for V notch sub frame)
R0015034B ZX5 Module B Wiring Loom installation + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation Part 2 + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + (Installation steps for Electrical looms installation into Module B)
R0015035 Bench Assemble V Notch Components + (Instructions for bench assembly of v notch components)
R0015268 Pneumatic module Test + (Instructions for performing pneumatic test on completed module)
R0015038 Bench Assemble V notch Datum Rollers + (Instructions to bench assemble v notch datum rollers)
R0015280 Module E Pneumatic Tests + (Instructions to complete a full pneumatics test on completed module)
R0015029D Hepco Beam Alignment Part 2 + (Instructions to correctly align and mount hepco drive beam)
R0015029D Hepco Beam Alignment + (Instructions to correctly align and mount hepco drive beam)
R0015274 Fit X Axis Gearbox and Motor + (Instructions to correctly mesh and set gearbox and servo motor)
R0015277 Set Drive pinions in position + (Instructions to correctly set drive pinions into positions on shafts)
R0015249 Set drive pinions in position + (Instructions to correctly set drive pinions into positions on shafts)
R0015256 Pneumatic Connections + (Instructions to instal Pneumatic connections onto module)
R0015257 Module C Pneumatic Tests + (Instructions to pneumatically test build module)
Spindle Terminal Arcing + (Issue Found on ZX4 spindle ring connection box - constantly producing module alarms on spindles)
Item:R0019014 + (Kit for replacing Flowline Opto infeed sensors with ultrasonic)
Laser Setup on Flowline/ZX3 for Laser Holes + (Laser Setup on Flowline/ZX3 for Laser Holes)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
TB0415 Method to Prevent Loosening of Saw Blade + (Method to Prevent Loosening of Saw Blade)
TB0403 Issues Arising from Bloated Saw Bar Queue + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
Beckhoff AX8000 Flowline Upgrade + (On site upgrade of Flowline Mk3 with Beckhoff AX8000 drives, EtherCAT IO slices and TwinCAT 3 IPC. - Update additional data for a ZX3 or 4)
PC Configuration - Flowline D + (PC network configuration of the Flowline following using a Beckhoff TwinCAT3 system which controls both the saw and windows side.)
PC Configuration - ZX C + (PC network configuration of the ZX3 or ZX4 following a "full windows upgrade". This replaces both the MH side PC, as in Flowline B plus the saw side PC.)
PC Configuration - Flowline A + (PC network configuration of the original Flowline)
PC Configuration - Flowline B + (PC network configuration of the Flowline following a Nextmove PC upgrade to Nextmove E100. This was a popular upgrade to overcome Nextmove PC obsolescence)
PC Configuration - Flowline C + (PC network configuration of the Flowline following a "full windows upgrade". This replaces both the MH side PC, as in Flowline B plus the saw side PC.)
R0000738 Pneumatic Installation Part 2 + (Pneumatic installation details for ZX5 module B)
R0000738 Pneumatic Installation Part 3 + (Pneumatic installation details for ZX5 module B)
R0000738 Pneumatic Installation + (Pneumatic installation details for ZX5 module B)
Common Issue - V Notching Too Close To End Of Bar + (Problems generated if V notch is to close to end of bar)
R0015279 Align Backfences + (Procedure for correct alignment of module E back fences and channel bar)
Flowline 6 to 6o5m Extension + (Procedure for increasing flowline capacity from 6 to 6.5m)
Autoflow Maintenance - Sawing Centre + (Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module)
Autoflow Maintenance - Machining Centre + (Procedures for Maintenance of the Autoflow Machining Centre Module)
TB0393 Case Study M005 Microline Saw Blade Cutting Into Gripper + (Saw blade has cut into gripper, despite the protection system with the sensors being fitted to prevent the saw valve output operating.)
Ecoline - Setting V Notches on winMulti Software + (Setting V notch blade offsets on Ecoline winMulti Software)
Setting Profile Detection Laser Sensor + (Setting the laser sensor used on Flowline / ZX offcut sensors and Autoflow measurement sensors)
Commissioning - Off-Cut Laser Sensor + (Setting up the laser sensors on the infeed of a Flowline, ZX4 and ZX5.)
DeviceMagic - Updating Customer Records + (Since Feb 2024, a data link has been made between the Monday.com board system and the data on the Engineers DeviceMagic Form App.. This dokit describes how to correctly update and maintain the customer / machines / contacts data using the Monday boards.)
TB0425 Lenovo Tablet Setup + (Stuga Service Engineer Tablet Setup)
TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
TB0434 Setting Up Deep Y notches on ZX5 + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
TB0409 Setting Up Windows 10 PC 2018 + (These instructions allow the computer to be set up correctly ready for delivery to customer’s site. The customer can plug it in to a network connection and we can then connect to update backups, etc.)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM017 Setting Cut Length on Saw + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
WinMulti - Postest + (This page will describe how to generate a Postest (operation position test), and is used to set the distance relationship between the routed holes and the saw blade so that routed pieces line up correctly back to back.)
WinMulti - Manual Input Cuts on an Autoflow or Microline + (This page will explain how to add manual cuts on an Autoflow or Microline)
Microline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Microline machine.)
Flowline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Flowline machine.)
Changing the Flowline Ops Password + (This tutorial will instruct the operator in the correct procedure to change the password in Flowline Ops)
Setting up an Ecoline Barcode Scanner + (This tutorial will teach you how to correctly set up an Ecoline Barcode Scanner. This could either be a handheld device or an 'Orbital' scanner attached to the infeed table.)
SLOADPOS for Flowline,ZX3 and ZX4 + (Understanding What Sloadpos is and what the 3 column values mean on Flowline,ZX3 and ZX4. The ZX5, Autoflow and Microline do not use system in the same manner described here.)
Upgrade Flowline Opto Sensors to Ultrasonic + (Upgrading the 3 off opto sensors on a flowline Mk3 infeed table to ultrasonic version)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
TM018B Microline and ZX3 V Notch Blade Setup +