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Liste de résultats

• Pneumax Valve Bank Recycling  + (Which components to send back to Stuga for recycling)

• TB0408 Stuga PCB Design Normalisation  + (This document records the result of the process carried out today to “normalise” the design and part notation for the PCBs that Stuga outsource. This follows confusion of poor naming and a lack of part numbers.)

• GE Control Components Changeover  + (A step by step process of how to change all of the GE electrical components over to the new Eaton variants. This Dokit will also be a log to keep hold of historic changeovers with the electrical components.)
• Autoflow Hepco Slewing Ring - Journal Adjustment  + (A2024 and A2025 both have Hepco slewing rings in their Machining Rings. This document describes how to access the journals for adjustment)
• Catégorie:Administration  + (Administrative processes for Stuga Colleagues)
• ZX5 Production R0015139 Module B to R0015000B Module C alignment  + (Alignment process and criteria for module B to C)
• ZX5 Production R0015122 Module A to R0015139 Module B alignment  + (Alignment process and criteria for module A aligning to module B)
• TB0418 Use of Plastic Reinforcing On Stuga Machines  + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
• Autoflow Mk1-Mk3 Daily Maintenance  + (Autoflow Mk1 - 3 Daily Maintenance Procedures to be carried out by Operators)
• Beginners Guide to uPVC Manufacturing Process  + (Basic Introduction to uPVC Manufacturing process)
• TB0247 Safety Gate Distances on Autoflow  + (Confusion surrounds the parameter values needed to ensure the end of a bar length does not clash with the safety gate)
• Monday - Putting Customer Machines On Stop  + (Correct process for placing a customer on /off stop)
• Autocut Daily Maintenance  + (Daily maintenance tasks on a Stuga Autocut machine)
• Policy - Stock Naming  + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
• Waste and trim cut improvements December 2019  + (Describing the changes and enhancements to the trim cut and throwaway chunk cutting on Stuga Sawing)
• Minable and Maxable - Operations at the ends of the bar  + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
• Hazard Rating System  + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
• ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Details for correct alignment and process steps)
• Autocut Saw Beckhoff Upgrade  + (Details on the Beckhoff upgrade available to Stuga Autocut saws)
• Minimum Cut Sizes on Stuga Saws  + (Details on the minimum cut sizes on Stuga machinery)
• Parameters Dictionary  + (Dictionary of parameters in Stuga machines)
• TB0331 Idle Time Overrun Message  + (Error message appears on screen to operator. “Idle Time Overrun – Contact Stuga”. It is not clear what this message means or what could be the root causes.)
• Stuga Batch Cutting List Specification  + (Full specification of the file format used by the entire range of Stuga machinery for cutting lengths and machining operations)
• Creating Parts Pictures for Stuga Reports  + (Guidance for creating part pictures correctly)
• Coronavirus Guidelines for Stuga Staff  + (Guidelines and best practices for Stuga Employees)
• VSM 20-30-P VertiQuad Heater Plate Setting  + (Heater plates that are out of alignment can cause poor welds that can crack and fail. When addressing issues of poor welds, heater plate alignment should be one of the first checks carried out after checking temperatures.)
• Back Polish Stuga Saw Blades  + (How to back polish a Stuga saw blade)
• Batch Printing Part Drawings  + (How to batch print Machined Part drawings to be able to send with order to suppliers.)
• Changing Main Saw Blade  + (How to change the main saw blade on a Stuga machine)
• Autocut Cutting Tall Profiles  + (How to configure a Stuga Autocut saw to cut tall profiles)
• WinMulti Shutdown procedure  + (How to correctly shut down the Stuga Autocut)
• Fortigate VPN Installation  + (How to create a VPN connection to Stuga HQ using Fortigate Client [Used from June 2022])
• Stuga Product Database - Edit Product Data  + (How to edit the product data on the Stuga website Spares Database)
• Parts Identification - Cill Support Blocks  + (How to identify the cill pads used on the Stuga Ancilliaries Saw)
• Ecoline Site Installation Guide  + (How to install a Stuga Ecoline)
• Autocut Open Guard Doors  + (How to open the doors on a Stuga Autocut machine)
• Correcting Screen Display Issues  + (How to overcome common screen issues on Stuga Machines)
• Contacting Stuga Service  + (How to report an issue on Stuga Machinery)
• Reporting Faults On Stuga Machines - Best Practice  + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
• Decommissioning - Autoflow Mk4 1  + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
• Autocut Startup Procedure  + (How to safely switch on and startup a Stuga Autocut Machine)
• Setting Arrow Heads on ZX5 or ZX5-E  + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
• Setting Up SageHookup Database  + (How to set up a PC in Stuga to read the SageHookup database)
• Flush Sash Compatibility additions  + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
• OBSOLETE Device Magic - Updating Customer Machine Build and Contact Details  + (How to update the details for customers, build numbers and email contact details on the Device Magic forms)
• Viewing Camera Footage from Hikvision Cameras  + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
• Stuga Gripper Insert Identification  + (Identification aid for Stuga Machine Grippers)
• Part Id - Index  + (Index of Part Identification pages)
• Energy Chain Installation - 2500 Series  + (Installation of the Igus 2500 Energy chain on Stuga machines)
• R0000299 Stroke assembly rebuild  + (Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729)
• R0000299 Stroke assembly rebuild Part 2  + (Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729)
• Factory Settings Menu  + (Link page to guide to Factory Settings for Stuga Machinery)
• Stuga Machine IO Dictionary - Inputs  + (List of input references used on Stuga Machines)
• Stuga Machine IO Dictionary - Outputs  + (List of output references used on Stuga Machines)
• Recommended Lubricants  + (Lubrication is essential for reliability and extended life of your Stuga machine)
• Install markings and measurements ZX5  + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
• Fault Finding Master Directory  + (Master Document for Fault Finding.)
• Accuracy Diagnosis - Mechanical Factors  + (Mechanical issues that can affect accuracy on Stuga machines)
• 90mm Z Profile Modifications  + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
• Outfeed Support Roller - Flowline  + (Part code R0010276 - Extra support roller upgrade added to replace single roller on outfeed rear clamp.)
• Naming Conventions for Electrical Components  + (Policy for naming Electrical Components)
• Naming Convention for Axis Drives  + (Policy for naming axes on Stuga Machines)
• Naming Convention for Machine Modules  + (Policy for naming modules on Stuga Machines)
• Catégorie:Maintenance  + (Procedures for Set up and maintenance of Stuga Machines)
• R0015078B Module A infeed arm alignment  + (Process for alignment of infeed arms)
• Saje uPVC Unloading Process  + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
• Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
• Stuga Machinery Operator Responsibilities  + (Responsibilities for the operators and maintenance operatives when using Stuga machinery)
• Stuga Machinery Safety Labels and Signs  + (Safety Signs and Labels Used on Stuga Machinery)
• Catégorie:Specification  + (Specification pages for Stuga Machines)
• Saw Variable Angle Cutting Specification  + (Specification used for variable angle cutting on Stuga Saws)
• ZX5 Specification  + (Specifications for Stuga ZX5)
• Consumables List  + (Stuga Machinery Consumables List)
• TB0425 Lenovo Tablet Setup  + (Stuga Service Engineer Tablet Setup)
• Stuga LEV Statement  + (Stuga policy on LEV regulations)
• TB165 C0001 Stepper Motor Obsolescence  + (The C0001 stepper motor used on the G axis of flowlines and on all motors on the router has become obsolete. A replacement will be available using the same Stuga part number)
• TB0452 Ecoline using RSAutomation EtherCAT setup notes  + (The Climatec Ecoline is the first to use RS Automation EtherCAT drives. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
• TB0448 Ecoline using winMulti setup notes  + (The Climatec Ecoline is the first to use winMulti as the control software. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
• ZX4 Infeed Roller Reinforcement  + (The design of the ZX4 Infeed Table was suc … The design of the ZX4 Infeed Table was such that the first roller was located by a single block, of which was attached to the first arm by 2 bolts and a single dowel. The clearance on the two bolt holes meant that the block could rotate slightly around the dowel, resulting in the roller having a large potential deflection when load was put on it.ential deflection when load was put on it.)
• TB0075 Oil pots for Hepco ring lubrication  + (The expected life of the ring slideway has decreased due to the lack of oil being present in the felt wipers which are in contact with the ring.)
• Throwaway Chutewidth and SmallestGrip  + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
• TB0398 Assembly of ZX4 Screen Cover  + (The previous design of screen cover was susceptible to cracking and failing.)
• Stuga Zebra Label Batch File Specification  + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
• TB0434 Setting Up Deep Y notches on ZX5  + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
• TB0402 Modification to Autoflow Concertina Door Slide Pin  + (There are regular reports of the concertin … There are regular reports of the concertina doors coming out of their slideways on the Autoflow. The moving end of the door is meant to be contained using a kit which has a plate bolted to the underside of the door, and which has a downwards facing plastic top hat bush. This bush is located using a dowel which is press fitted into the plate. Over time, the dowel works loose and falls out, resulting in the top hat bush falling away. Part number M0001024at bush falling away. Part number M0001024)
• ZX5 Improvements and Upgrades  + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
• TB0452 ZD620 Zebra Printer Setup  + (This document outlines the setup of the new ZD620 printers to replace the older Zebra 420d printers that are obsolete. Also Applies to ZD420 and ZD421 printers)
• TB0408 Stuga PCB Design Normalisation  +
• AX8000 Drives - ES Contactor Wiring  + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)
• General Accuracy Guidelines for Engineers - Start Here  + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
• Removing or changing a Beckhoff AX8000 series servo drive  + (This is the process of removing or changin … This is the process of removing or changing a Beckhoff AX8000 series servo drive. Unlike the AX5000 series, these drives are all supplied by one power unit containing the 3-phase and 24v connections (underneath) as well as the EtherCAT connections (on the front). All the drives in the unit are then connected together by design.nit are then connected together by design.)
• Important Information - Stuga Machinery  + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
• TM016 Arrow Head Adjustment on Saw  + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
• TM017 Setting Cut Length on Saw  + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
• Machine Safety Components and Wiring  + (This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master)
• Safety Circuit Principles  + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)
• TB0421 Balluff OBEAM Sensor Information  + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
• Upgrade Options - Windows 7 Beckhoff Front End  + (Upgrade Options for Stuga Machine Type TP431)
• STU440 Router Manual  + (User Guide for Stuga Router)
• Setting Up Email Production Reports  + (Version 6 of the stuga software has a facility for emailing a daily production report to nominated email addresses)
• TB0250 Fault Finding Welding Issues  + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
• Pneumax Valve Bank Recycling  + (Which components to send back to Stuga for recycling)