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Catégorie:Operation + (Tutorials on Machine Operation)
R0015382 Top Spindle Blower Upgrade + (Upgrade Blower to remove excess swarf when Top double plunge spindle is in operation)
Upgrade Options - Windows 7 Beckhoff Front End + (Upgrade Options for Stuga Machine Type TP431)
Upgrade - Gripper Slider Mechanism + (Upgrade to fit new gripper slide mechanism)
WinMulti Software Upgrade - Skip Initialise + (Upgrade to machine control software to allow restart from Emergency Stop without reinitialise)
TB0412 MH Spindle Collet Shaft Replacement + (We have been unable to get Spindle Collet Shafts manufactured to our existing drawing.)
Autoflow Maintenance - Gripper + (Weekly and Monthly Maintenance Procedures for Autoflow Gripper)
TB0250 Fault Finding Welding Issues + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
Autocut Piece Jammed + (What to do if a small offcut is trapped int he machine leading to errors)
ZX5 Clamp and Gripper Height Changes for Tall Profile + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
R0000088E Slide Spindle Double Standard Mk5 + (Work Instruction for R0000088E Slide Spindle Double Standard Mk5)
Catégorie:Production + (Work Instructions for Machine Assembly)
R0015305 Install Wiring loom for Rotary loom + (installation of wiring loom and captivating spindle bases)

TB0411 Spindle Home Sensor Position + (There have been instances where the cylind … There have been instances where the cylinder rod on a spindle has sheared, dropping the spindle down into the path of the gripper. Because the cylinder is still sensed in the home position the machine head will continue to operate causing damage to the gripper. to operate causing damage to the gripper.)

R000718E Stage 2 spindle assembly + (2nd stage of assembly of spindle assemblies)
TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
Accuracy - Check Gripper Datum Hole Position Variance + (Accuracy Check Procecedure for Gripper Datum Hole Position)
ECN005 Upgrade - Eject Cylinder Floating Mount + (Added a floating joint to the cylinder end, necessitating and extended cylinder spacer for the eject cylinder. The spacer mounts separately to the cylinder and then to the eject carriage)
R0015329 Fit Head Spindle Posts + (Assembly details for fitment of main saw head and spindle posts)
TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (Autoflow Saw Head Reinforcement – Additional Enhancements)
R0015011 Bench assemble Gripper + (Bench assembly of Material Gripper)
R000560 Bench Assemble Spindle + (Bench assembly of saw main blade spindle)
R0000088E Stage 1 Spindle assemble + (Build instructions for stage one assembly of spindle heads)
Stuertz Infeed - Changes made to Version 1-GB Table + (Changes made on Version 1 GB machine to interface with Autoflow Mk4)
TB0257 Fault Finding Gripper Slip + (Checklist of root causes for gripper slip issues)
RMZX503 ZX5 Guard To Floor Height + (Closing the guard to floor height on a ZX5 machine to prevent users crawling under guard)
TB0299 Gripper Insert Fitment + (Correct procedure for Flowline Gripper Insert fitment)
Adding a new machine on Monday + (Correct procedure to add a new machine on Monday and creating the associated Contract for the warranty)
Autocut Daily Maintenance + (Daily maintenance tasks on a Stuga Autocut machine)
TB0315 Fitting Autoflow Dark Profile Sensor + (Dark windows profiles were sometimes not picked up by the photoelectric sensors, resulting in incorrect length measurements, and errors on the machine.)
R0015292 Install Cylinder Rails and Align + (Details for mounting cylinder rails to transfer beams)
TB0390 Fitting SR Datum Sensor + (Due to the SR Axis losing its datum position an additional datum sensor is to be fitted.)
TB0238 Fault Finding 300Hz Spindles + (Faults on the 300Hz spindle circuit have p … Faults on the 300Hz spindle circuit have proved to be very difficult to trace. There symptoms are quite straight forward, but failing to find the real root cause has created huge costs in revisits and destroyed components. It is vital that all root causes are examined and eliminated, as there is often more than one root cause and very often they are intermittent.ause and very often they are intermittent.)
R0019254 Upgrade Gripper Slide - Greased + (Fitting and return instructions for gripper with greasing points and seals)
E0000193B Teknomotor Spindle Fitting + (Fitting instructions for Teknomotor Spindle when replacing Elte Motor)
TB0287 Importance of Outfeed Clear Sensor + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
Reducing Saw Cut Height for Lower Profiles + (For sawing modules running from winMulti ( … For sawing modules running from winMulti (including flowlines with integrated control), there is an option to reduce the cut height. This is managed through an additional sensor on the saw cut stroke cylinder. This is particularly useful on saws with a 500mm blade (to cut wide or tall profiles) but a reduced cycle time can be gained by reducing the saw cut stoke time by limiting its travel on shorter profilesby limiting its travel on shorter profiles)
ZX4 Gripper + (Gripper operation on a ZX4.)
RMZX502 Infeed Protection + (Guard panel modifications to prevent access to dangerous areas of machine)
VM Upgrade Hardware + (Hardware Upgrade for Virtual Machine)
Activating Spot Prep Optimisation to Improve Cycle Time + (How to activate the inbuilt algorithms in winMulti to optimise the spindle switching off and on when doing spot preps)
Adding Machine Build Number to Label + (How to add the machine build number to a label created by 3rd Party Software company)
Troubleshoot - Permanent IP Address - Windows 8 + (How to change or create a permanent IP address on a Windows 8 machine.)
ZX5 Adjusting V Notch Depth and Position + (How to change the depth and position of the V notch on a ZX5 machine)
Changing Main Saw Blade + (How to change the main saw blade on a Stuga machine)
ZX5 Alignment Check + (How to check and correct the alignment of a ZX5 machine)
Stuertz Infeed - Check GY Position Parallelism + (How to check the parallelism of the Stuertz Infeed - GY axis position to backfence)
Setting Gripper Nose + (How to correctly set the gripper nose mechanics)
Create a TwinCAT Project from Existing Project + (How to create a TwinCAT project from an existing project on a similar machine)
Elongating Toothed Gripper Hole Size + (How to elongate the toothed gripper hole slot sizes)
Accessing Machine Location from a job + (How to find a machine / customer location from an assigned job)
Stuertz Infeed - Freeing Roller under Gripper Arm + (How to free the roller from under the gripper arm)
Determining Zero Pulse position For Beckhoff Axis + (How to measure the Zero pulse position relative to home switch position to determine if a motor needs mechanically rotating)
Autocut Open Guard Doors + (How to open the doors on a Stuga Autocut machine)
Reporting Faults On Stuga Machines - Best Practice + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
Common Issue - Critical Saw File AQS is corrupt + (How to restart machine after "Critical Saw Queue File ..... is Corrupt. Please check the saw queue carefully")
Decommissioning - Autoflow Mk4 1 + (How to safely decommission and load a Stuga Autoflow Mk4.1 machine)
Autocut Startup Procedure + (How to safely switch on and startup a Stuga Autocut Machine)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
Gripper Mechanical Setup - Flowline Mk3 Toothed Gripper + (How to set up a gripper on a Flowline Mk3 with a Toothed Gripper)
Ecoline - Datum and MitreOffset Tests + (How to set up datum position on Ecoline)
Disabling a Tool Home or Tool Out Sensor + (How to temporarily disable a tool out or tool home sensor in the winMulti control software)
Turning Off and Changing Datum Tool + (How to turn off a spindle and change the datum tool.)
Upgrading To Version 5 Software 64 bit + (How to upgrade a Nextmove / TwinCAT 3 machine to the latest Version 5 software (64 bit))
Correcting Linearity with Rack Offset File + (How to use the rackOffset features in v6.4.37.0 to correct incorrect linearity on a gripper rack)
Viewing Camera Footage from Hikvision Cameras + (How to view the live footage and stored data from a Hikvision camera on a Stuga machine)
Stuga Gripper Insert Identification + (Identification aid for Stuga Machine Grippers)
TB0189 Narrow Profile Next to Wide on Infeed Table + (If a very narrow section is followed by a very wide section on the Autoflow infeed, there is a collision point resulting in damage to the infeed measuring sensors.)
TB0399 Fitting Spindle Plunge End Stop on ZX + (If the plunge cylinder fails on the spindle, the entire assembly can come off the end of the bearing rail and fall into the centre of the spindle ring, causing more damage)
Zx5-Zx 4-Zx3-FL-S65 Saw Blade Removal and Refitting + (Information for procedure to remove and refit cutting blade on saw head.)
R0015305A Install Wiring loom for Rotary Ring + (Installation of wiring loom and captivating spindle bases)
R0015082B fencing and guards + (Instruction for assembly and mounting of machine guarding)
R0015004 Bench Assemble Gripper + (Instructions to bench assemble gripper)
R0015246 Fit Hepco Drive Beam Cylinder + (Instructions to mount and set hepco drive beam cylinder assembly)
D0008557 Modified cylinder Assembly + (Instructions to pre assemble modified cylinder before dispatch)
Spindle Terminal Arcing + (Issue Found on ZX4 spindle ring connection box - constantly producing module alarms on spindles)
TB0387 Windows 10 to Windows 8 Connection Issues + (Issue connecting to the Windows XP machine on F060.)
Recommended Lubricants + (Lubrication is essential for reliability and extended life of your Stuga machine)
ZX4 Machine Centre Outfeed + (Machine centre outfeed operation)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
Move SR Datum Sensor to Higher Level R0019217 + (Moving the SR axis datum sensor to a higher level to prevent damage and improve reliability Autoflow Mk4 only)
PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
R0015349 Install Waste collection boxes + (Position details for waste collection boxes)
Saje uPVC Unloading Process + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
R0000164 Spindle Build + (R0000164 spindle instructions)
Assembly - R0000377B Mk11 Gripper + (R0000377B Mk11 Gripper)
CX5120 Replacement + (Replacement of a CX5120 on a customers machine.)
Ring Support under Pressure Loss + (Report of a near miss on an Autoflow machine when servicing)
TB0393 Case Study M005 Microline Saw Blade Cutting Into Gripper + (Saw blade has cut into gripper, despite the protection system with the sensors being fitted to prevent the saw valve output operating.)
IP Camera Viewer exe Setup + (Setting up the freeware 4 camera viewer system IP Camera Viewer.exe for simple multiple camera views on a machine)
ZX4 Sensors + (Showing all major sensors on the ZX4 Machine)
Hotswap Beckhoff PLC with Licence Slice Installed + (Swapping a Beckhoff PC on an machine with EL6070 Licence Slice installed)
TB0161 Fitting Outfeed Clear Sensor on ZX Machine + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
Throwaway Chutewidth and SmallestGrip + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
TB0428 Phase Detection Relay + (The phase detection relay shuts the power down to the machine if one phase is missing, or if the voltage drops or exceeds a set threshold.)
Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
Specialised Settings for Beckhoff Drives + (There are a number of specialised settings that need to take place on the Beckhoff setup for a new machine.)
TB0411 Spindle Home Sensor Position +
Guide to Fitting Eject Push Sensors on ZX Machines + (This Dokit will provide step by step instructions on how to retrofit home and out sensors to the eject push bar on ZX machines.)
R0000164 Spindle Disassemble for Required parts + (This dokit details the method of disassembly and list of parts that can be salvaged from a faulty R0000164 spindle assembly)
Installation Guide - ZX5 Electrical + (This guide is to be used for all of the electrical connections when installing a ZX5 machine.)
General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
Important Information - Stuga Machinery + (This maintenance log is designed to be used in conjunction with the Stuga Daily, Weekly and Monthly maintenance procedures. These maintenance procedures are essential to the function of the machine and must be carried out.)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)
WinMulti - Postest + (This page will describe how to generate a Postest (operation position test), and is used to set the distance relationship between the routed holes and the saw blade so that routed pieces line up correctly back to back.)
Stuga Machinery Environmental Considerations + (This section of the manual addresses the environmental considerations relevant to the use of the machine)
Standalone Saw Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Standalone Saw machine.)
Autoflow Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Autoflow machine.)
Ecoline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Ecoline machine.)
Flowline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Flowline machine.)
Microline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Microline machine.)
Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
Updating the Touchscreen Driver + (This tutorial will walk you through how to update the touchscreen driver on any machine with either one or two touchscreens.)