Recherche par propriété

Cette page fournit une simple interface de navigation pour trouver des entités décrites par une propriété et une valeur nommée. D’autres interfaces de recherche disponibles comprennent la page recherche de propriété, et le constructeur de requêtes ask.

Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Introduction » avec la valeur « <span class="icon-instructions caution-icon"> <span class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></span> <span class="icon-instructions-text">...Since 2023, the PCs have been supplied with a preconfiguration tool.</span> </span> Please use [[Setting Up Windows PC C0000422-KIT 2023]] ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 83 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).


    

Liste de résultats

    • TB0409 Setting Up Windows 10 PC 2018  + (<div class="icon-instructions caution-i
      ...Since 2023, the PCs have been supplied with a preconfiguration tool.
      Please use [[Setting Up Windows PC C0000422-KIT 2023]]
      [[Setting Up Windows PC C0000422-KIT 2023]])
    • Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3  + (<div class="annotatedImageDiv" typeof="
      Beckhoff C6015.jpg
      Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.

      The original PC cannot be used because

      *It is not powerful enough to run v6 front end
      *The operating system cannot be upgraded to Windows 10
      *It cannot be upgraded to TwinCAT3


      The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
      . It has an upgrade to 1.9Ghz 4 core processor.

      Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
      era PC, hence the camera PC can be retired after the upgrade<br/>)
    • Omron E5CVS PV Shift  + (<div class="annotatedImageDiv" typeof="
      Omron E5CVS PV Shift E5CSVJPG.JPG

      )
    • R0015316 V notch Final Assembly Part 2  + (<nowiki>'''<u>Tools Required&l'''Tools Required'''


      Standard Hex key set

      Standard Spanner set

      ZX5 Blade tightening tool

      Compressed air connection with regulation (for axis support)


      '''Parts required'''


      A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

      A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

      B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

      B0000173 Blanking plug foc x 28

      B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

      D0015156 Saw Bearing Plate x 2

      D0015161 Saw Plate x 4

      D0015162 Saw Mid Spacer Bar x 1

      D0015163 Saw Bearing Spacer Bar x 1

      D0015168B Balance Cylinder Bracket x 2

      D0015169B Cylinder Rod Bracket x 2

      D0015179 Energy Chain Bracket x 2

      D0015180 Datum Switch Bracket (VZ) x 1

      D0015183 VY Stop x 2

      D0015235 VY Datum Switch Bracket x 1

      D0015236 VY Energy Chain Bracket - Fixed x 1

      D0015237 VY Energy Chain Bracket - Moving x 1

      D0015250 Safe Sensor Block x 1

      D0015251 Safe Sensor Finger x 1

      D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

      D0015452 Scissor Cable Retainer x 1

      D0015541 Energy Chain Deflector x 1

      D0015704 Energy Chain Support Plate x 1

      E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

      E0001185 Elte Saw motor x 4

      M0001087 Rubber Bump Stop M6 Ø20x24 x2

      P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

      P0000023 Fitting: Hex Nipple 1/8 BSP x 1

      P0000026 Silencer 1/4 BSP x 1

      P0000050 Fitting: Silencer 1/8'' BSP x 1

      P0000077 Straight Adaptor 8mm - 1/8BSP x 1

      P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

      P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

      P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

      P0001133 Cylinder: Ø50 x 500 x 2

      P0001134 Floating Joint M18x1.5 x 2

      P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

      P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

      P0001142 Adjustable Damper 150mm stroke (3000N) x 1

      P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

      R0015084 Bench assemble and Drill Off Swarf chutes

      V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4
      BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
    • R0015316 V notch Final Assembly  + (<nowiki>'''<u>Tools Required&l'''Tools Required'''


      Standard Hex key set

      Standard Spanner set

      ZX5 Blade tightening tool

      Compressed air connection with regulation (for axis support)



      '''Parts required'''


      A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

      A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

      B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

      B0000173 Blanking plug foc x 28

      B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

      D0015156 Saw Bearing Plate x 2

      D0015161 Saw Plate x 4

      D0015162 Saw Mid Spacer Bar x 1

      D0015163 Saw Bearing Spacer Bar x 1

      D0015168B Balance Cylinder Bracket x 2

      D0015169B Cylinder Rod Bracket x 2

      D0015179 Energy Chain Bracket x 2

      D0015180 Datum Switch Bracket (VZ) x 1

      D0015183 VY Stop x 2

      D0015235 VY Datum Switch Bracket x 1

      D0015236 VY Energy Chain Bracket - Fixed x 1

      D0015237 VY Energy Chain Bracket - Moving x 1

      D0015250 Safe Sensor Block x 1

      D0015251 Safe Sensor Finger x 1

      D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

      D0015452 Scissor Cable Retainer x 1

      D0015541 Energy Chain Deflector x 1

      D0015704 Energy Chain Support Plate x 1

      E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

      E0001185 Elte Saw motor x 4

      M0001087 Rubber Bump Stop M6 Ø20x24 x2

      P0000010 1/8 6mm elbow x 1

      P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

      P0000023 Fitting: Hex Nipple 1/8 BSP x 1

      P0000026 Silencer 1/4 BSP x 1

      P0000050 Fitting: Silencer 1/8'' BSP x 1

      P0000077 Straight Adaptor 8mm - 1/8BSP x 1

      P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

      P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

      P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

      P0001133 Cylinder: Ø50 x 500 x 2

      P0001134 Floating Joint M18x1.5 x 2

      P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

      P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

      P0001142 Adjustable Damper 150mm stroke (3000N) x 1

      P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

      R0015084 Bench assemble and Drill Off Swarf chutes

      V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4


      BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4<br /><br /><br/></nowiki>)
    • Autoflow Maintenance - Gripper  + (<nowiki>The following preventative mThe following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide:

      2-3 Shifts        Weekly
      40 Hrs/Week Bi-Weekly
      20 Hrs/Week Monthly
      i-Weekly<br />20 Hrs/Week Monthly</pre></div></nowiki>)
    • Autoflow Maintenance - Infeed  + (<nowiki>The following preventative mThe following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide:

      2-3 Shifts        Weekly
      40 Hrs/Week Bi-Weekly
      20 Hrs/Week Monthly

      kly<br />20 Hrs/Week Monthly</pre></div><br/></nowiki>)
    • R0015303 Fit backplates and covers  + ('''<u>Tools Required</u>''' Standard screw driver set Standard hex key set Countersink tool '''<u>Parts Required</u>''' D0007777 Back plate x 2 D0007844E Connection box lid x 8 <br/>)
    • R0015030B Bench assemble loader wheel  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex keys Standard spanner set Cutting blade Rule External circlip pliers Switch setting box Ball pien hammer '''Parts Required''' D0015438 x 1 D0010431 x1 B0000426 x 1 B0000173 x 7 D0010238 x 1 B0000046 x 2 D0015741 x 1 D0015439 x 1 M0001077 x 1 D0010509 x 1 D0015436 x 1 D0010611 x 1 P0001044 x 1 P0001098 x 1 P000001174 x 1 P0000200 x 1 P0001198 x 1 P0001047 x 1 P0001041 x 1 P0001042 x 1 B0000240 x 1 B0001100 x 2 D0015435 x 1 B0000053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1)
    • R0015004 Bench Assemble Gripper  + ('''<u>Tools Required</u>''' E'''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4)
    • R0015041 Bench Assemble Top Hood Assembly  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Standard Hss drill set Standard tap set Acoustic foam cutting board and straight edge Utility Blade '''Parts Required''' Pre wired light, beacon and network cable from electrical department C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1 C0001239 Micro SD Card 32Gb Class 10 x 1 D0000770 Door Hinge (M0016) x 2 D0001877 Saw Top Door Mk4 x 1 D0004641 Hinge Pin Block (D7445) x 1 D0004642 Flap Counterbalance Bar x 1 D0004645 Safety Flap Hinge Pin x 1 D0004679 Flap Stiffening Bar x 1 D0004705 Flap Hinge Bar x 1 D0004747B top door screen x 1 D0004807 Flap x 1 D0007445 Hinge Pin Block OH (D4641) x 1 D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1 E0000275 Button: Base Fixing 1 N/C x 1 E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 H0004643 4mm Axxis Clear 145mm x 690mm x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock ) M0000036 Sign - Ear Protection x 1 M0000048 Gas Spring 15mm x 100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1
      100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 <br/>)
    • Stuertz Infeed - Freeing Roller under Gripper Arm  + ('''Applies to: A2026-A2030 Autoflow Mk4 wi'''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors''' In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition
      ...You need to be confident in using TwinCAT on the VM machine to navigate to settings

      nfident in using TwinCAT on the VM machine to navigate to settings</div> </div><br/>)
    • Laser Setup on Flowline/ZX3 for Laser Holes  + ('''How to Setup .''' This will Cover the '''How to Setup .''' This will Cover the Basic Alignment of the receiver and Sender setup. Focusing the Laser and Setting up the Receiver Sensitivity. Always Make sure Laser Sender and Receiver are clean and both lenses have been wiped with a soft cloth first.
      en wiped with a soft cloth first. <br/>)
    • TB0390 Fitting SR Datum Sensor  + (<br/> <table class="wikitable" bo
      '''Item Number''' '''Part Number''' '''Description''' '''Qty'''
      '''1''' D0015489 Saw Turntable Sensor Bar 1
      '''2''' D0015490 Saw Turntable Sensor Flag 1
      '''3''' D0015491 Saw Turntable Flag Bracket 1
      '''4''' E0000336 8mm Threaded Proximity Sensor 1
      '''5''' E0000337 M8 90° Lead 1
      '''6''' F0000543 U Bolt 3” with Nuts 1
      '''8''' F0000059 M8 Washer 2
      '''9''' F0000014 M6 x 20 SKT CAP SCREW 2
      '''10''' F0000028 M8 x 50 SKT CAP SCREW 2
      3" valign="top">F0000059 </td><td width="359" valign="top">M8 Washer </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''9''' </td><td width="123" valign="top">F0000014 </td><td width="359" valign="top">M6 x 20 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''10''' </td><td width="123" valign="top">F0000028 </td><td width="359" valign="top">M8 x 50 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr></table>)
    • Create a TwinCAT Project from Scratch  + (<br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Beckhoff Technical help is available on 01491 410539 option 3</div> </div> <br/>)
    • ZX5 Installation Procedure  + (<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Read the risk assessment and method statements before proceeding.</div> </div>)
    • OBSOLETE Installing SourceTree Version Control Software  + (<div class="icon-instructions caution-i
      ...March 2022 - Sourcetree changed the password specification making this process obsolete as the internal source control on Visual Studio can now be used
      Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian
      code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
    • TB0426 Replacement Zebra Printer Setup  + (<div class="icon-instructions caution-i
      ...This printer is now obsolete. The direct replacement is a ZD620 Click below for instructions on setting the replacement up
      [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions]
      iv> [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions])
    • DM - Updating Resources  + (<div class="icon-instructions caution-i
      ...This procedure is now obsolete - it is kept for historical purposes only
      All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.
      This document must only be used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.

      used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div><br/>)
    • TB0409 Setting Up Windows 10 PC 2018  +
    • Updating winStugaSaw Software to v4  + (<div class="icon-instructions caution-i
      ...This upgrade is only possible on Windows 7 OS and above.
      With the upgrade of the source code editor to Visual Studio 2017, and the associated security changes to Windows, many thing changed with the Windows .net libraries. In order to maintain the code, it needed to be upgraded. This upgrade had major consequential effects: # It was not compatible with windows XP any more due to security issues # A new version of Workbench needs to be installed
      any more due to security issues # A new version of Workbench needs to be installed <br/>)
    • Commissioning a Beckhoff Axis  + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">...Any stepper motor drives will need the EP7041 drive to be programmed first</div> </div>)
    • Setting Up Windows PC C0000422-KIT 2023  + (<div class="icon-instructions idea-icon
      ...This Dokit is for setting up the software on a C0000422-KIT that has already been built. For building the kit see https://stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023
      stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div> </div>)
    • R0015066 Bench Assemble Saw Motor Assembly  + (<u>'''Tool Required'''</u> '''Tool Required''' Standard hex key set Standard spanner set Cutting disc Standard hand taps '''Parts Required''' A0000013 32mm Conduit Adaptorx 1 A0000027 Flexible Conduit Ø32mm x 1 D0004079 Saw Motor (Modified Front Flange) x 1 D0004437 Motor Conduit Bracket x 2 D0004835 Flex conduit plate x 1 D0004997 Connector Support Block (5360) x 1 D0004999 Reed Switch Terminal Box x 1 D0005219 Turntable Nozzle x 1 D0008198 Chute Flap x 1 H0008200 Chute Flap Bracket x 1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1
      1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1 <br/>)
    • R0015336 Pneumatic Output Testing Part 2  + (<u>'''Tools Required'''</u> PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs <u>'''Parts required'''</u> R0015040 completed module)
    • R0015279 Align Backfences  + (<u>'''Tools Required'''</u> Standard hex key set Standard spanner set Wire Line setting equipment 600mm rule Workshop Gripper setting jig 2 meter straight edge <u>'''Parts Required'''</u> Fitted and Levelled roller bed assemblies)
    • R0010260 Bench Assemble Tool Break Sensor  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard tap set Standard drill set Standard hex key set Pipe cutters Flush cutters M0001053 Stock 6mm copper tube M0000153 small Stuga sticker '''Parts Required''' A0001046 P Clip 6mm Steel / Rubber Liner x 6 D0001962 Tool Sensor Mount x 1 D0001963 Tool Sensor Post x 1 D0001964 Tool Sensor Logo Plate x 1 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 E0001082 4 pin m8 sensor single ended x 1 P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000149 6mm to 4mm reducing stem x 2 P0000160 Fitting: Flow Controller In Line 6mm x 1 P0000456 Compact straight male adapter 4mm- M5 x 2
      m x 1 P0000456 Compact straight male adapter 4mm- M5 x 2 <br/>)
    • R0015292 Install Cylinder Rails and Align  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard spanner set Standard hex key set Tape measure Wire line Pneumatic cylinder setting jig '''Parts Required''' R0015288 Bench Assemble Transfer slid units and cylinder rails R0015093 Bench Assemble Transfer Beamd units and cylinder rails R0015093 Bench Assemble Transfer Beam)
    • R0015310 Install V Notch Subframe  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard hex key set Standard Spanner set Parallel setting blocks 600mm rule 1 meter straight edge 2 meter straight edge 12 " engineers level 12" engineers square '''Parts Required''' D0015151 Shaft End Washer x 8 D0015155 Vertical Spacer Bar x 4 D0015150 shaft 40mm zx v notch x 4 D0015169B cylinder rod bracket x 2 R0015035 Bench Assemble V Notch Componentsinder rod bracket x 2 R0015035 Bench Assemble V Notch Components)
    • R0015336 Pneumatic Output Testing  + (<u>'''Tools Required'''</u> '''Tools Required''' PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs '''Parts required''' R0015040 completed modulet;u>'''Parts required'''</u> R0015040 completed module)
    • R0015321 Bench Assemble Guards and Doors  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard hex key set Standard spanner set Dymo label printer '''Parts Required''' C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3 C0001239 Micro SD Card 32Gb Class 10 x 3 D0007643B Perspex Glazing - Door x 4 D0007644B Machining Centre Door 1 x 2 D0007645B Machining Centre Door 2 x 2 D0007654B Perspex Glazing - Front Guard MkB x 1 H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 ) M0000036 Sign - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2
      gn - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2 <br/>)
    • R0015317 Install Rotary Ring  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard Hex Key set Standard spanner set Lifting Strop Overhead crane operation Torque wrench Soft hammer Ring lubrication oil '''Parts Required''' A0000309 Domed Blanking Plug 19mm x 3 C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1 D0000263 Stop Y Central x 1 D0002990E Strike Post ZX4 Mk5 x 1 D0002991 Switch carrier x 1 D0006061 Timing Belt cap x 1 D0007861 Y axis hard stop x 2 D0010756 Proximity Switch Mounting Block Reduced Size x 2 D0010894 Ethercat Cover ZX3/ZX4 x 1 D0015542 R Axis Motor Connector Cover x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 H0007995 Rotary base cover plate x 2 M0000451 Plug and Elbow x 2 R0000971E Bench Assemble R Axis Gearbox R0010260 Bench Assemble Tool Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
      Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge) <br/>)
    • TB0444 Renewing CF Card on TwinCAT2 Systems  + (<u>Problem</u> These machinesProblem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1.      Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2.      Boot up with the CX5020 3.      Ensure PLC is set to Enable on start-up (default is config mode) 4.      Rename the PC 5.      Install TeamViewer host v10 or less from a USB stick 6.      If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7.      Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8.      Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
    • R0015011 Bench assemble Gripper  + (==Introduction== '''<u>Tools Require==Introduction== '''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4
      7 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4<br/>)
    • TB0415 Method to Prevent Loosening of Saw Blade  + (==Problem== On Z063 the bolt holding the s==Problem== On Z063 the bolt holding the saw blade onto the spindle has regularly been loosening during use. ==Solution== The M16 bolt will be replaced with a stud and castle nut that can be locked with a cotter pin. ==Tool List== Drill with Ø5.0 bit 24mm Spanner C Spanner = Parts List =
      D0004031B Saw Washer 3mm 1
      D0015560 Spindle Stud 1
      F0000273 Spirol Pin Ø6 x 30 1
      F0000549 Split Pin 4mm x 32 1
      F0000550 Castle Nut M16x1.5 1
      0000549 </td><td width="319">Split Pin 4mm x 32 </td><td width="302">1 </td></tr><tr valign="TOP"> <td width="76">F0000550 </td><td width="319">Castle Nut M16x1.5 </td><td width="302">1 </td></tr></table>)
    • Correcting Linearity with Rack Offset File  + (Accuracy problem on A2001 was traced to a Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity.
      Modifying the linearity of a rack is a very complex and sensitive issue. You must be absolutely certain that there is a case for linearity with REPEATED tests that produce the same result. It is far more likely that accuracy problems are cause by other mechanical issues. This is the only machine in the 20 year history that has needed these alterations
      machine in the 20 year history that has needed these alterations</div> </div>)
    • R0000728 R0000729 Stroke Assembly Dismantling  + (Assemblies fitted to MK1 ZX4 will require Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle. The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools Required''' Standard hex key set Standard spanner set Double pin saw flange spanner Drifts and punches Ballpein hammer Soft hammer Degreasing bath
      pein hammer Soft hammer Degreasing bath <br/>)
    • Z Transom Width Measurement  + (Difficulty can be had when trying to accurately measure the width of a Z transom profile section. This guide will show you how to accurately measure the width of the Z section to within 0.1mm which is required when setting up Y notching accurately)
    • Placing a TwinCAT3 Machine Under Source Control  + (<div class="icon-instructions caution-i
      ...Note - This dokit is now obsolete - the sourcetree system has been replaced by the internal one in TcXAEShell
      Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.
      standard uses on all Stuga machines to enable quick, easy and stress free version control.)
    • Upgrading Project File on TwinCAT2 System  + (How to upgrade the .pro file (project) on How to upgrade the .pro file (project) on a Beckhoff TwinCAT2 system
      ...TwinCAT2 was used on Early Autoflows and ZX3/4 machines before the adoption of TwinCAT3. Instead of a Visual Studio interface, it uses a program called "TwinCAT PLC Control" to download the PLC project

      ram called "TwinCAT PLC Control" to download the PLC project</div> </div><br/>)
    • Full Version Upgrade TwinCAT3 WinMulti  + (If a PC fails on a machine in the field anIf a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
      ...This is a one-way process that cannot be reversed

      ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>)
    • Disabling a Tool Home or Tool Out Sensor  + (If there is a failure of a tool out or tooIf there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
    • Create a TwinCAT Project from Existing Project  + (If you are confident and proficient in usiIf you are confident and proficient in using the Visual Studio editor to create TwinCAT projects, you can shortcut a lot of the data inputting by copying and modifying an existing project. This will keep the naming conventions and links exactly the same
      ...This should only be attempted if the machine has exactly the same EtherCAT box, drive and module setup

      ne has exactly the same EtherCAT box, drive and module setup</div> </div><br/>)
    • Changing Version Control to Visual Studio  + (In March 2022 the password policy of the sIn March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed.
      ...The TcXaeShell is simply a newer version of Visual Studio that includes Source control, rebadged for TwinCAT3
      Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
    • TB450 - CMOS Battery replacement  + (Internal CMOS batteries are used in PCs toInternal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
    • Monday - Putting Customer Machines On Stop  + (It is important that everyone does this thIt is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
    • Stuertz Infeed - Check GY Position Parallelism  + (It is important that the parallelism of thIt is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment Potential Symptoms of a problem *Gripper cannot pick up offcuts *Gripper /profile end forced away from backfence *Accuracy problems *Gripper wobbles after it has released profile Use the laptop to enable you to control the Service screen whilst inside the infeed table
      ...You will be inside the danger area of the machine - ensure operators are aware of your situation
      Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work Create a spreadsheet or a table to log your results,.
      ng box section will also work Create a spreadsheet or a table to log your results,. <br/>)
    • Setting Gripper Nose  + (It is very important to ensure the gripper nose and heel is correctly set up. This assembly is subject to a lot of wear and tear and maintenance is very important. Incorrect setting or play in this assembly is a major cause of accuracy issues)
    • Autocut Piece Jammed  + (Let's say a small piece has become wedged Let's say a small piece has become wedged between the eject table and the outfeed table frame.
      ...Do not try to reach into the machine until it is safe to do so - Press ESTOP

      ach into the machine until it is safe to do so - Press ESTOP</div> </div><br/>)
    • Ensuring Mapped Drives Connect Every Time on Startup  + (Never found out why but seems Windows tries to manage the Mapped Drives before The Network Service is up and running)
    • Updating Teamviewer Host  + (Older versions of Teamviewer are being phaOlder versions of Teamviewer are being phased out by the Teamviewer company from September 15th 2021. The advice on the website suggests you need to upgrade to version 15. However, v15 is not compatible with the older Windows XP machines in the field. The latest XP compatible downloadable version of the Host program is 13.2 and is available [https://download.teamviewer.com/download/version_13x/TeamViewer_Host_Setup.exe here] Regrettably, the update process on older versions is not simple, and frustratingly cannot be done remotely. It needs intervention from an operator at the machine with a small amount of technical know-how with a small amount of technical know-how)
    • Move SR Datum Sensor to Higher Level R0019217  + (On a Mk4 Autoflow, The SR axis daum sensorOn a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters *Easy to retrofit *Sensor is protected in a case *Short distance to connection box *Uses existing mounting holes *Easy to adjust and maintain *Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface *Can use E0000336 2mm range sensor reliably *Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor The parts are supplied in Kit R0019217B
      ...In November 23, a second iteration of the design was released using metal parts and a side fence to improve robustness (R0019217B)

      ...The pictures and models illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine

      illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>)
    • ZX5 V Notch Blade Mechanical Setup  + (On previous models the V notch separation On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)
      ...As you WILL have to stand inside the machining centre I would advise the use of a bump cap and gloves as you will be in close proximity to the V notch blades and tooling.
      you will be in close proximity to the V notch blades and tooling.</div> </div>)
    • Device Magic - Adding a Device Email Address  + (PM service and service call reports will bPM service and service call reports will be sent to the engineer's own email address automatically, but '''''only if''''' the device "Email" property is set up correctly. This needs to be done separately using a device magic account.
      ...This has to be redone if an engineer's device is renewed or needs to be re-added in Device Magic

      's device is renewed or needs to be re-added in Device Magic</div> </div><br/>)
    • CX5120 Replacement  + (Replacement of Beckhoff CX5120 Skill LevReplacement of Beckhoff CX5120 Skill Level: Experience with Twincat & Visual Studio
      ...Don’t Switch CF cards around. Keep them in the CX5120’s they came with.
      n’t Switch CF cards around. Keep them in the CX5120’s they came with.</div> </div>)
    • Setting Infeed Loading Wheel  + (Setting the pressure and clutch tension onSetting the pressure and clutch tension on the loading wheel is critical for the reliable and accurate running of the machine If set incorrectly, the profile will slip and not load correctly or will not give an accurate start position for the datum holes The goal is to set the system to a "goldilocks" zone where there is enough pressure and clutch tension to reliably load a bar, but not too much so the clutch limits any correctional movement from the gripper arm on loading
      ...It has been demonstrated that the clutch can easily untighten if the castellation is not done up correctly. The video demonstrates how easy it is for the wheel to become loose
      e video demonstrates how easy it is for the wheel to become loose</div> </div>)
    • Setting Profile Detection Laser Sensor  + (Setting the profile sensor correctly is imSetting the profile sensor correctly is important as it will lead to incorrect offcut measurement.
      ...It is especially important to ensure the sensor is set for the range of different colours

      ensure the sensor is set for the range of different colours</div> </div><br/>)
    • TB0425 Lenovo Tablet Setup  + (Setting up all apps for the engineers Lenovo tablets.)
    • Updating Baldor ESB Firmware 2022  + (Since 2022 ABB have removed the simple linSince 2022 ABB have removed the simple link from workbench to allow firmware download. This makes it trickier to upgrade an ESB unit on a saw side of a flowline to allow CANopen communication. This is needed on a Windows update. The procedure demonstrates where to find the firmware file and how to download to the ESB manuallyle and how to download to the ESB manually)
    • Changing Main Saw Blade  + (Stuga recommends this blade be changed aftStuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing: * Awful cutting sound / smell * Profile dragging (sizes too short) * Brown burnt swarf * Smoke coming out of profile end while cutting
      ...The 500mm blade is sharp and can be awkward to manouver out of the saw, please be careful

      p and can be awkward to manouver out of the saw, please be careful</div> </div><br/>)
    • Beckhoff AX8000 Flowline Upgrade  + (The Flowline range (Mk3, ZX3, ZX4) are StuThe Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
    • Setting Arrow Heads on ZX5 or ZX5-E  + (The Zx5 and Zx5e have an upgraded system oThe Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches. In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
      ...With the ability to tweak settings comes the real danger that too many tweaks cause confusion. Therefore when setting up, ensure all fine adjustments are reset to zero. Be aware that changing the arrow head position permanently will also alter Y notch depths

      the arrow head position permanently will also alter Y notch depths</div> </div><br/>)
    • TM018B Microline and ZX3 V Notch Blade Setup  + (The engineer will need a reasonable mechanThe engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
    • R0000299 Stroke assembly rebuild Part 2  + (The following instructions should be folloThe following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
    • Stuertz Infeed - Align and dowel GX rack  + (The rack on a Stuertz infeed is a helical The rack on a Stuertz infeed is a helical type and is supplied unpinned, as the motor is not connected before delivery to Stuga The alignment must be checked then dowelled with 5mm roll pins The racks are already located in the "Y" direction with location pins, this procedure is purely to align the racks to each other in the GX directionhe racks to each other in the GX direction)
    • Viewing Camera Footage from Hikvision Cameras  + (The video footage from a Hikvision camera The video footage from a Hikvision camera can only be viewed via Windows "Internet Explorer". The camera web page also has the facility to playback and download the recorded images stored on the memory card in the camera.
      ...You cam only view and download video if your PC is on the same local network as the cameras you wish to view
      ...Only the old "Internet Explorer" can be used for all the features of Hikvision. For reasons unknown, Hikvision have not kept this up to date for the latest drivers (Edge and Chrome)

      sion. For reasons unknown, Hikvision have not kept this up to date for the latest drivers (Edge and Chrome)</div> </div> <br/>)
    • PLC Source Control - Working with GIT and TcXaeShell  + (These steps outline typical actions that make up a development cycle for changing code on a machine, saving changes locally and saving to the cloud repository using Git as the Source control tool.)
    • Autocut Regular Maintenance  + (This checklist needs to be carried out at This checklist needs to be carried out at regular intervals, in conjunction with the daily maintenance.
      Use Profile Regularity
      2-3 Shifts per day Weekly
      Single Shift Full Time Bi-Weekly
      Up to 50% utilisation Monthly
      gt; <td>Single Shift Full Time </td><td>Bi-Weekly </td></tr><tr> <td>Up to 50% utilisation </td><td>Monthly </td></tr></table>)
    • Setting Ultrasonic Sensor - Horizontal  + (This involves setting a "window" for a minimum and maximum range when mounted horizontally)
    • Ecoline - Setting V Notches on winMulti Software  + (This is the full setup procedure for V notThis is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example - - Blade Change - Blade buckled
      ...If there is no direct reason to change the blade shape or position, there is a different root cause to the problem that changing parameters WILL NOT SOLVE
      ...If the results of your tests do not make sense, or the position seems to vary by the wrong amount or wrong direction after making a change, then a serious mechanical problem exists elsewhere. There is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable

      here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/>)
    • PC Bios Power settings  + (This power setting enables the PC to Boot This power setting enables the PC to Boot up automatically when power is first detected, in other words when the power is “lost” and then “returns”, without the necessity to manually press the power button on the PC.            The following description shows how to set the auto power-up on but beware this Technical Bulletin only applies to the “ASUS UEFI Utility BIOS Version 2.x.x”. This document is for the ASUS Pcs For the Dell PCs use [[PC Bios Power Settings - Dell]]ttings - Dell]])
    • Flowline 6 to 6o5m Extension  + (This procedure describes how to upgrade a This procedure describes how to upgrade a flowline to increase the standard capacity from 6.0m to 6.5m. The procedure involves extending the machining centre outfeed travel and saw infeed travel base to 6.0m to cope with a longer rail on each side. These are generally supplied as a new part. Other ancillary parts that will need extending * Cables * Energy Chainsl need extending * Cables * Energy Chains)
    • Setting Up C0000422-KIT - Full Hardware 2023  + (This process takes the components to creatThis process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software -  the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
    • Dokit - Creating A Work Instruction  + (This tutorial guides you in how to create This tutorial guides you in how to create Work Instructions in Dokit and to avoid the pitfalls. If the Work Instruction is already created, follow the process [[Dokit - Editing Work Instructions]] = Warnings =
      ...Do not publish personal or secure information
      ...Do not publish passwords
      ...Do not publish anything inflammatory, offensive or illegal

      a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>)
    • Setting Up New Printer - GX420d  + (This tutorial requires a basic knowledge oThis tutorial requires a basic knowledge of IP addresses - what are they and what are they for
      ...You will need to find out the IP address that the printer needs to be set to and the Default Gateway of the network. This is contained in the Saw Parameters - printerIPAddress.
      ork. This is contained in the Saw Parameters - printerIPAddress. </div> </div>)
    • Dokit - Editing Work Instructions  + (This tutorial shows you how to edit the coThis tutorial shows you how to edit the content of a work instruction, allowing you to *Add New Steps *Add numbering and bullets to the text *Add and crop Photos *Annotate photos with arrows, numbers and text *Change step sequence and insert steps *Add Call-outs and warnings *Add Links to other websites or other Dokit pages =Warnings=
      ...Do not publish personal or secure information
      ...Do not publish passwords
      ...Do not publish anything inflammatory, offensive or illegal

      a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>)
    • Fitting Zx5 Crank Upgrade  + (This upgrade replaces the crank arm assembThis upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes
      ...The drives must be programmed before parts sent out
      ...Motors must be rewired for Delta and NOT Star

      ></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> <br/>)
    • Upgrade Autoflow to Windows 10  + (Update 2024 - Upgrades now consist of a neUpdate 2024 - Upgrades now consist of a new Windows 11 PC with VM for the front end and a C6017 PC for the back end. Upgrading an Autoflow to Windows 10 involves upgrading two PCS #The Beckhoff control PC - replaced with a C0001225-KIT #The Camera PC - replaced with a C0000422-KIT with a VM setup. this now becomes the front end PC
      === For Historical reference, these are the pre-2024 notes: === ''Upgrading an Autoflow to Windows 10 on site involves upgrading two PCS'' #''The Beckhoff control PC'' #''The Camera PC'' ''
      The Beckhoff PC is not upgradable so needs to be completely replaced. We use the miniature [https://www.beckhoff.com/english.asp?industrial_pc/c6017.htm Beckhoff C6017] for this'' ''It is not cost effective to upgrade and old camera PC, so a new one is supplied'' ===''Notes''=== *''The Beckhoff PC is now powerful enough to run the front end and back end.'' *''The camera PC is there to replace the camera PC on site and contains the storage for the machine cameras'' *''Because the Beckhoff PC has limited hard drive space, the DDRIVE will be on the cameraPC''
      hard drive space, the DDRIVE will be on the cameraPC'')
    • Removing TwinCAT3 Interpolation Licence  + (Wen creating a new project on conversion fWen creating a new project on conversion from a TwinCAT2 to TwinCAT3 system, there may be a reference to a an unrequired NCi licence (interpolation)
      ...Interpolation is the term used for the maths required to run two or more axes together and variable speeds to create a shape, like a diagonal line or circle

      variable speeds to create a shape, like a diagonal line or circle</div> </div><br/>)
    • WinDelay for Twincat Startup  + (When Windows Boots up and WinMulti is starWhen Windows Boots up and WinMulti is started the TwinCat PLC is not in Run mode ready for the application. The Run mode of Twin cat normally takes between 70 to 90 seconds. WinStartDelay is a piece of software which delays Winmulti Starting up until the Amount of Time Delay needed has been run.
      of Time Delay needed has been run. <br/>)
    • Ecoline - Datum and MitreOffset Tests  + (When an Ecoline is commissioned, the positWhen an Ecoline is commissioned, the positional accuracy needs to be set up. These are also useful tests to check if the machine is maintaining positional accuracy
      ...ALWAYS make sure you have consistent, repeatable results before making any parameter changes

      tent, repeatable results before making any parameter changes</div> </div><br/>)
    • PLC Source Control - Git Credential Manager for Windows Install  + (When connecting to the tc3Multi repositoryWhen connecting to the tc3Multi repository on BitBucket.org, some times the validation credentials are not accepted. Check that the password you have is correct, if the problem persists , install or update Git Credential manager for windows to the latest version.manager for windows to the latest version.)
    • R0000299 Stroke assembly rebuild  + (  The following instructions should be fol  The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)