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Liste de résultats

Saw Module - Axis of Rotation Alignment + (Basic Steps: # Use blade up and rotation of axis to determine centre of rotation and aligne saw saw beds accordingly # Align rabbit teeth to centre of rotation - adjust in Y direction with maytec clamp mounting bar,in X axis along clamp bar)

R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (<nowiki>'''Tools required&l … '''Tools required'''

Tape rule

Steel rule

standard hex keys

Standard HSS drill set

Standard Tap set

Hack saw

Ball Pein hammer

Centre punch

'''Part Required'''

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 3

P0000024 Fitting: Hex Nipple 1/4 BSP x 1

P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2

P0000097 Fitting: Elbow Adaptor 8mm - 1/4 BSPT x 1

P0000159 Fitting: Stem Blanking Plug 6mm x 3

P0000160 Fitting: Flow Controller In Line 6mm x 2

P0000279 Female Cross 1/4'' NPT x 1

P0000297 HighLow Pressure Valve x 1

P0000419 Air Service Unit OH (P0283)x 1

P0001070 Valve Base: Type 41 6 Position Ø6 x 2

P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8

P0001101 Male straight 12mm to 1/4 bsp x 5

P0001102 Male elbow 12mm to 1/4 x 2

P0001186 Valve 24v dc SMC x 12

;P0001070 Valve Base: Type 41 6 Position Ø6 x 2 P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8 P0001101 Male straight 12mm to 1/4 bsp x 5 P0001102 Male elbow 12mm to 1/4 x 2 P0001186 Valve 24v dc SMC x 12 </nowiki>)
R0015316 V notch Final Assembly Part 2 + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex key set

Standard Spanner set

ZX5 Blade tightening tool

Compressed air connection with regulation (for axis support)

'''Parts required'''

A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

B0000173 Blanking plug foc x 28

B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

D0015156 Saw Bearing Plate x 2

D0015161 Saw Plate x 4

D0015162 Saw Mid Spacer Bar x 1

D0015163 Saw Bearing Spacer Bar x 1

D0015168B Balance Cylinder Bracket x 2

D0015169B Cylinder Rod Bracket x 2

D0015179 Energy Chain Bracket x 2

D0015180 Datum Switch Bracket (VZ) x 1

D0015183 VY Stop x 2

D0015235 VY Datum Switch Bracket x 1

D0015236 VY Energy Chain Bracket - Fixed x 1

D0015237 VY Energy Chain Bracket - Moving x 1

D0015250 Safe Sensor Block x 1

D0015251 Safe Sensor Finger x 1

D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

D0015452 Scissor Cable Retainer x 1

D0015541 Energy Chain Deflector x 1

D0015704 Energy Chain Support Plate x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

E0001185 Elte Saw motor x 4

M0001087 Rubber Bump Stop M6 Ø20x24 x2

P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

P0000023 Fitting: Hex Nipple 1/8 BSP x 1

P0000026 Silencer 1/4 BSP x 1

P0000050 Fitting: Silencer 1/8'' BSP x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 1

P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

P0001133 Cylinder: Ø50 x 500 x 2

P0001134 Floating Joint M18x1.5 x 2

P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

P0001142 Adjustable Damper 150mm stroke (3000N) x 1

P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

R0015084 Bench assemble and Drill Off Swarf chutes

V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 BJ3-1 x 2 P0001133 Cylinder: Ø50 x 500 x 2 P0001134 Floating Joint M18x1.5 x 2 P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2 P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1 P0001142 Adjustable Damper 150mm stroke (3000N) x 1 P0001144 Reed Switch Mounting Band for Ø50 cyl x 2 R0015084 Bench assemble and Drill Off Swarf chutes V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
R0015114 Bench Assemble Valve Banks and Regulators + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard hex key set

Standard spanner set

Standard HSS drill set

Standard tap set

'''Parts Required'''

H0007998 Regulator internal mount 5 way x 1

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14

P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9

P0000021 air gun assembly x 1

P0000024 hex nipple 1/4 x 3

P0000058 Regulator Mounting Kit x 1

P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2

P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2

P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2

P0000145 tee equal 1/4 x 3

P0000159 Fitting: Stem Blanking Plug 6mm x 2

P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1

P0000278 Regulator 0-2 bar x 1

P0000332 Regulator with Gauge G1/8'' 0-8 bar x 8

P0000361 1/4'' Male Probe to suit 1/4'' PCL Female coupling x 1

P0000419 Air Service Unit OH (P0283) x 1

P0001071 Valve base type41 8 position x 1

P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4

P0001101 Male straight 1/4 bsp to 12mm x 2

P0001102 Fitting male elbow 12mm 1/4 x 4

P0001105 Bulkhead straight 12mm x 6

P0001186 Valve. 24v dc smc x 8

 P0001071 Valve base type41 8 position x 1 P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4 P0001101 Male straight 1/4 bsp to 12mm x 2 P0001102 Fitting male elbow 12mm 1/4 x 4 P0001105 Bulkhead straight 12mm x 6 P0001186 Valve. 24v dc smc x 8 </nowiki>)
R0015316 V notch Final Assembly + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex key set

Standard Spanner set

ZX5 Blade tightening tool

Compressed air connection with regulation (for axis support)

'''Parts required'''

A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

B0000173 Blanking plug foc x 28

B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

D0015156 Saw Bearing Plate x 2

D0015161 Saw Plate x 4

D0015162 Saw Mid Spacer Bar x 1

D0015163 Saw Bearing Spacer Bar x 1

D0015168B Balance Cylinder Bracket x 2

D0015169B Cylinder Rod Bracket x 2

D0015179 Energy Chain Bracket x 2

D0015180 Datum Switch Bracket (VZ) x 1

D0015183 VY Stop x 2

D0015235 VY Datum Switch Bracket x 1

D0015236 VY Energy Chain Bracket - Fixed x 1

D0015237 VY Energy Chain Bracket - Moving x 1

D0015250 Safe Sensor Block x 1

D0015251 Safe Sensor Finger x 1

D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

D0015452 Scissor Cable Retainer x 1

D0015541 Energy Chain Deflector x 1

D0015704 Energy Chain Support Plate x 1

E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

E0001185 Elte Saw motor x 4

M0001087 Rubber Bump Stop M6 Ø20x24 x2

P0000010 1/8 6mm elbow x 1

P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

P0000023 Fitting: Hex Nipple 1/8 BSP x 1

P0000026 Silencer 1/4 BSP x 1

P0000050 Fitting: Silencer 1/8'' BSP x 1

P0000077 Straight Adaptor 8mm - 1/8BSP x 1

P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

P0001133 Cylinder: Ø50 x 500 x 2

P0001134 Floating Joint M18x1.5 x 2

P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

P0001142 Adjustable Damper 150mm stroke (3000N) x 1

P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

R0015084 Bench assemble and Drill Off Swarf chutes

V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4

BJ3-1 x 2 P0001133 Cylinder: Ø50 x 500 x 2 P0001134 Floating Joint M18x1.5 x 2 P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2 P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1 P0001142 Adjustable Damper 150mm stroke (3000N) x 1 P0001144 Reed Switch Mounting Band for Ø50 cyl x 2 R0015084 Bench assemble and Drill Off Swarf chutes V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 </nowiki>)
R0015342 Bench Assemble Outfeed Parts + (<nowiki>'''Tools Required&l … '''Tools Required'''

Standard Hex Key set

Standard spanner set

Standard screwdriver set

Bearing press

Test box for cylinder switch function

'''Parts Required'''

B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8

B0000236 90 Deg Grease Nipple M6 ST/ST x 4

D0004311 Side Eject Block x 2

D0004591 Side Eject Housing x 2

D0004592 Eject Housing Plate x 2

D0005200 Safety Dead Stop Block x 1

D0005201 Safety Dead Stop Backer (5357) x 1

D0005202 Safety Dead stop Yoke (5358) x 1

D0005203 Safety Slider Cap x 2

H0004626 Shaft 16mm: 275 Eject Push x 4

M0000101 Compression Spring 11 D 15 D 25 Long x 1

P0000035 Cylinder 25x160 x 2

P0000174 Fitting: Plug 1/4'' BSP (Grubscrew Type x 2

P0000201 Flow Controller 6mm x M5 Elbow x 2

P0000367 16mm bore X 125 stroke with rod end clevis x 1

P0000369 Clamp to suit P0000367 x 2

P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2

P0001068 Valve Base: Type 41 2 Position Ø6 x 1

P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1

P0001163 1/4 bsp male silencer x 2

P0001186 Valve/ 5/2 smc x 2

P0001198 1/8 bsp 6mm speed controller x 4

P0000394 reed switch holder x 2

P0000-444 Reed switch pneumax x 2t; P0001068 Valve Base: Type 41 2 Position Ø6 x 1 P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1 P0001163 1/4 bsp male silencer x 2 P0001186 Valve/ 5/2 smc x 2 P0001198 1/8 bsp 6mm speed controller x 4 P0000394 reed switch holder x 2 P0000-444 Reed switch pneumax x 2</nowiki>)
R0000963E Bench Assemble Z axis Components + (<nowiki>'''Tools Required'' … '''Tools Required'''

Standard hex key set

Standard spanner set

Emery tape

Standard HSS drill set

Hand reamer

Standard tap set

'''Part Required'''

B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4

B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2

B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2

C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1

D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1

D0006501 Z Leadscrew Sleeve x 2

D0007629 Cylinder rod Extension x 4

D0007732 Sprocket Idler Shaft x 2

D0007733 Sprocket Mounting Block x 2

D0008090 Retaining Collar x 1

H0007715 Z Sprocket 33 Teeth 3/8'' pitch x 2

H0007790 Leadscrew Z(Includes Re-balling) x 2

P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2

P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2

P0000023 Fitting: Hex Nipple 1/8 BSP x 2

P0000024 Fitting: Hex Nipple 1/4 BSP x 2

P0000026 Silencer 1/4 BSP x 4

P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x 4

P0000140 Fitting: Quick Exhaust Valve 1/8" x 2

P0000145 Tee-Equal 1/4BSP Galvanised x 2

P0000200 Elbow Adaptor 6mm - M5 x 2

P0000229 Pneumax VDMA 40 x 300 Magnetic x 4

P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4

P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2

t; P0000140 Fitting: Quick Exhaust Valve 1/8" x 2 P0000145 Tee-Equal 1/4BSP Galvanised x 2 P0000200 Elbow Adaptor 6mm - M5 x 2 P0000229 Pneumax VDMA 40 x 300 Magnetic x 4 P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4 P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2 </nowiki>)
R0015305 Install Wiring loom for Rotary loom + ('''Tools Required''' … '''Tools Required''' Standard hex key set Ball pein hammer 6mm drift/punch Drill driver 6mm hex drill attachment Small g clamp 50-100m Suport block Stubby 4mm hex key '''Parts Required''' D00000291 spindle plate x 8 M0000025 Ident numbers D0007703 r stop pin D0007990 cylinder anchor D0007611 infill plate x 4 D0001176 Infill plate x 4
nchor D0007611 infill plate x 4 D0001176 Infill plate x 4 )
R0015352 Mount Buffer Beams + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set 1 meter spirit level Tape measure '''Parts Required''' D0015326 transfer gate upright x 4 D0015334 ZX fence corner post x 2 D0015607 Fence 11 support beam x 4 D0015335 ZX fence cross post x 4 D0010202 Frame joining plate x 2 D0015232 Fence mounting bracket x 2 M0001016 angle bracket x 2 M0000516 adjustable foot x 2
0001016 angle bracket x 2 M0000516 adjustable foot x 2 )
R0015278 Mount Completed Assemblies Section two + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 2 D0015718B Energy Chain Angle Bracket Double Deck x 3 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 2 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 D0015862 Energy Chain Tray Deep Long x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chainsembly R0015286 Bench Assemble X axis components and energy chain)
R0015100 Fit Guarding + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0001878 Rear Door Saw Mk4 (1879) x 1 D0004584 Outfeed Side Rest x 3 D0015703 Air Gun Bracket x 1 D0016203 Compliance Guard - Saw Lower Front x 1 D0016204 Compliance Guard - Saw Lower Side x 1 D0016265 Saw Front Door: Bernstein Mount Plate x 1 D0016266 Saw Front Door: Bernstein Guard x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 M0000055 Saw Blade Spanner (24mm Combination) x 1 M0001051 Bullet Catch 70 x 12 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 6 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 3 P0001009 Panel Mount Nut (To suit P0001008) x 3 R0015041 Bench Assemble Top Hood Assembly x 1 R0015337 Bench assemble guarding components x 1 R0015338 Bench assemble serial plate x 1
g components x 1 R0015338 Bench assemble serial plate x 1 )
R0015288 Bench Assemble Transfer slider units and Cylinder Rails + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' B0001160 Delrin Dual V Wheel Kit x 48 B0001161 Spacer: Concentric - Delrin Dual V Wheel x 24 B0001162 Spacer: Eccentric - Delrin Dual V Wheel x 24 D0015255 Rack: Mod2 360 Long x 8 D0015551 Rack Mounting Plate x 8 D0015572 Slideway Connection Plate (2018) x 8 D0015573 Transfer Cylinder Bracket x 8 D0015576 Pneumatics Support Spacer x 8 D0015599 Transfer Cylinder Bracket Brace x 8 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 48 P0001111 Cylinder: Ø25 x 25S Cut Shaft x 48 R0015093 Bench Assemble Transfer Beam x 8
S Cut Shaft x 48 R0015093 Bench Assemble Transfer Beam x 8 )
R0000558E Bench Assemble Base and Turntable + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1
ainless lock washer x 4 D0015663 SR Axis Motor Guard x 1 )
R0015082B fencing and guards + ('''Tools Required''' … '''Tools Required''' Standard hex key set standard spanner set Standard HSS drill set Standard Tap set 1 meter level Tape measure Steel rule '''Parts Required''' D0008330 Double Door Keep x 2 D0015326 Transfer Gate Upright x 6 D0015333 ZX5 Fence Hinge Spacer x 6 D0015340 Profile Support Plate (Short) x 1 D0015341 Profile support plate mount x 1 D0015349 Safety Hinge Mounting Plate x 6 D0015517 Fence Mounting Section x 28 D0015526 ZX5 Saw Fence Infill x 1 D0015601 ZX5 Saw Fence Support Beam (40x80x550) x 1 D0015606 Fence 10 Support Beam F Slot Fixings. x 2 D0015771 Double Door Keep Spacer x 1 D0015914 Saw Infeed Profile Deflector x 1 D0015962 ZX5 Fence 11 - 1100 x 1850 x 2 D0015963 ZX5 Fence 1 1450 x 1850 x 12 D0015964 ZX5 Fence 3 - 1450 x 1850 Cutout x 1 D0015965 ZX5 Fence 2 820 x 1850 x 1 D0015966 ZX5 Fence 10 927 x 1850 x 2 D0015967 ZX5 Transfer Gate x 3 D0015968 ZX5 Fence 7 642x 1850 extraction holes x 1 D0015969 ZX5 Fence 8 - 1105 x 105 Saw Corner x 1 D0015970 ZX5 Fence 820 x 1105 x 1 D0015972 ZX5 Fence Infill - 65 x 1850 x 1 D0015974 ZX5 Fence 13 - 820 x 1105 Hole for Gate x 1 D0015986 Multi Head Waste Bin Guard x 2 D0016018 ZX5 Saw Cabinet Infill Guard x 1 D0016036 Compliance Guard around Cabinet x 1 D0016037 Compliance Guard - MH to MH Infeed x 1 D0016038 Compliance Guard - MH to MH Out x 1 D0016051 Fence Guard (Crank) x 4 D0016171 Compliance Guard - MH to Transfer Gate x 1 D0016172 Compliance Guard - Saw to Transfer Gate x 1 E0001176 Safety Hinge Switch x 3 E0001177 Hinge (works with E1176 Safety Switch) x 3 F0000299 T Nut Sub Insert M6 (Fat) x 83 M0000029 Cabinet Lock (Triangular) x 4 M0000515 Floor Mouting Angle 200x87x42x 7 M0000516 Adjustable Foot Ø60 M14 x 6 M0001016 Angle 74 x 38 x 6 M0001202 Bruehl Fence Panel 1825 x 2200 x 4 M0001204 Bruehl 2.0m Transit Post x 5 M0001207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1
01207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1 )
R0000558E Bench Assemble Base and Turntable Part 2 + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1)
R0015278 Mount Completed Assemblies + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 1 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chain
R0015286 Bench Assemble X axis components and energy chain )
R0015314 Fit Z Axis Drive components + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Engineers level 300mm 5mm Carbide drill 150m verniers '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2 B0000344 Circlip 15mm External x 2 B0000400 Circlip 17mm External x 2 D0001249 Z Axis Chain Offset Plate x 1 D0001271 Z Axis Chain Mounting Plate x 1 D0001927 Intermediate Housing (AM3032) x 1 D0006498 Z Housing Cap x 2 D0007453 Double Cylinder Bracket OH (D8106) x 1 D0007610 Chain Slide x 1 D0007795 Nut Housing x 1 D0007796 Nut Housing - Mirror x 1 D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1 D0008106 Double Cylinder Bracket (D7453) x 1 H0007714 Z Spocket 20 teeth x 2 R0000963E Bench Assemble Z axis Components x 1
teeth x 2 R0000963E Bench Assemble Z axis Components x 1 )
R0015099 Guard panel drilling + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard Hss drill set Standard Tap set Material clamps Clamping blocks Drill Cutting fluid Marker pen Hide hammer '''Parts Required''' D0000330 Rear Chute Panel (500mm) x 1 D0004391E LF Side Sheet Mk5 (5395E) x 1 D0004576E Saw Centre Frame Mk5 (5343E) Standard Hand x 1 D0010967 Saw Mk5 Undertray x 2 D0015238 Saw Top Hood ZX5 x 1 H0004649 Chute Insert Outfeed (5321) x 1 H0004697 Chute Insert Infeed (5322) x 1 H0004751 Ejector Tray Front (5323) x 1 H0004752 Ejector Tray Rear (5324) x 1 H0004846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1
846 Right Side Hinged Panel x 1 D0001878 Rear saw door x 1 )
R0015329 Fit Head Spindle Posts + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard flat hand file Emery tape 120 standard hand tap set Stubby hex key set Ratchet/hex bit set Blade flange spanner '''Parts Required''' D0004002 Webb x 1 D0004003 Top Shaft Block x 2 D0004004 Brace Support Bar (D7451) x 1 D0004157 Motor plate spacer x 3 D0004342 Damper Bracket (5312) x 1 D0007451 Brace Support Bar OH (D4004) x 1 D0015490 Saw Turntable Sensor Flag x 1 D0015491 Saw Turntable Flag Bracket x 1 H0004024 Infeed Clamp Post x 1 H0004025 Outfeed Clamp Post (5302) x 1 H0004510 Shaft 30mm: 540 Saw Stroke x 2 P0000055 Adjustable Damper 200mm (Saw Stroke) x 1 R0000560 Bench Assemble Spindle x 1 R0000569E Bench Assemble Head Spindle Posts Mk5 x 1 V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1
Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1 )
R0000713E Bench Assemble R Axis Limit Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set 38mm spanner '''Parts Required''' B0000122 Glacier Bush 12 D 14 D 15 Long x 4 D0007454 Stop Sub Base OH (D8377) x 1 D0007455 Stop Damper Housing OH (D8378) x 1 D0008377 Stop Sub Base (D7454) x 1 D0008378 Stop Damper Housing (D7455) x 1 D0008380E Stop Slide Finger ZX4 Mk5 x 1 D0008383 Cross Joiner x 1 D0010756 Proximity Switch Mounting Block Reduced Size x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0008379 Shaft 12mm: 263mm R Axis Limit Stainless x 2 P0000235 MC Series self compensating Damper x 2
less x 2 P0000235 MC Series self compensating Damper x 2 )
R0000574 Fit Motor and Swarf Chute + ('''Tools Required''' … '''Tools Required''' standard hex keys Standard spanner set 1 meter steel rule Copper slip Chute flap template jig Standard Hss drills Standard taps Ratchet 3/8 drive and 13mm socket Copper/hide hammer '''Parts Required''' B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0001175 Saw V-belt (special size 987mm) for 500mm blade x 2 D0005628 Saw chute infill panel x 1 H0004637 Offcut Chute (H0005333) x 1 H0004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3)
R0000572 Bench Assemble Centralise Assembly + ('''Tools Required''' … '''Tools Required''' standard hex key set Standard spanner set Grease gun '''Parts Required''' B0000005 Angular Contact Bearing 15 I/D 35 O/D 11 Long x 2 B0000065 Bearing Rod End 10mm x 2 D0004363 Middle Link Rod x 1 D0004365 Pivot Clamp x 1 D0004366 Link Clamp Cap x 1 D0004369 Top Link Stud Bolt x 1 D0004370 Middle Link Stud Bolt x 1 D0004393 Lever Joint x 2 D0004394 Joint Shaft x 2 D0004401 Pivot Pin x 1 D0004403 Pivot Pin Nut x 1 D0004406 Retainer Plate x 1 D0004541 Cylinder Swivel End x 2 D0004542 Cylinder Bracket 4542 x 1 D0004622 Centralise Cylinder Spacer x 1 D0004669 Damper Rod End Block x 1 D0004766 Pivot Pin Bolt x 1 H0004367 Centering lever x 1 P0000029 Non Adjustable Damper 100mm x 1 P0000031 Pneumax Microcylinder 25 x 100 Magnetic x 2 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2
) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2 )
R0015037 Bench Assemble SY Assembly Part 2 + ('''Tools Required''' S … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
R0015064 Bench Assemble Clamp Assembly Part 2 + ('''Tools Required''' S … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1)
R0000571 Fit and Level Cut Tables , Finalise Eject + ('''Tools Required''' … '''Tools Required''' 1 meter straight edge 500mm rule Standard hex key Standard spanner set Feeler gauges Engineers level Adjustment shim '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 0.5 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 1 A0001074 igus mounting bracket set x 1 D0004551 Cylinder Spacer x 1 D0004553 Cover Fixing Bar x 1 D0004554 Bar Spacer Short x 1 D0004555 Bar Spacer Long x 1 D0004769 Ejector Clamp Pad to be made in conjuction with D5121 (5305) x 1 D0004770 Infeed Clamp Pad to be made in conjunction with D5122 (5299) x 1 D0005121 Ejector Clamp Stainless Pads (5306) x 1 D0005122 Infeed Clamp Pad (5300)x 1 D0005199 Ejector Cover x 1 D0005412 Energy Chain Adapter Plate x 1 H0004556 Fixing Bar Gap Cover (5297) x 1 H0004656 Material Trip Stripx 1 P0000368 Extension 1/8 bsp x 22 long x 1 P0000443 Cleanline Cylinder 32 x 450 PN11246 x 1 P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2)
R0015255 Mount Assemblies to Main Frame + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0015291 Datum Flag x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 2 D0015722 Energy Chain Tray Shallow Long x 1 D0015861 Energy Chain Cable Support x 1 R0015007 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015251 Bench Assemble X axis components and energy chain R0015004 Bench Assemble Gripperaxis components and energy chain R0015004 Bench Assemble Gripper)
R0015037 Bench Assemble SY Assembly + ('''Tools Required''' … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1
1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1 )
R0015337 Bench Assemble Guarding Components + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Acoustic mat cutting board and straight edge Utility blade '''Parts Required''' D0000770 Door Hinge (M0016) x 2 D0001886 Front Door Saw Mk 4 x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 M0000031 panel edging ( consumable stock ) M0000150 Stuga sticker clear x 1 M0000154 Stuga service sticker x 1
uga sticker clear x 1 M0000154 Stuga service sticker x 1 )
R0002916 Install Machine Trunking + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard tap set Disc cutter '''Parts Required''' A0000068 Top lid gusset 50x50 bend 90° Armorduct x 4 A0001065 wire basket x 0.5 A0001061 Retainer: Wire Basket Cable Tray x 2 D0000301 M/C centre trunking front lower ZX4 x 1 D0000305 M/C centre trunking rear lower ZX4 x 1 D0000306 M/C centre trunking infeed lower (D8736) x 1 D0000307 M/C centre trunking infeed front offset x 1 D0000308 M/C centre trunking infeed rear offsetx 1 D0000309 M/C centre trunking outfeed front offset x 1 D0000313 M/C centre trunking outfeed rear offset x 1 D0000324 M/C centre trunking outfeed front upper x 1 D0000325 M/C centre trunking infeed front upper x 1 D0000326 M/C centre trunking front drop x 2 D0000327 M/C centre trunking outfeed lower x 1 D0000329 M/C centre trunking infeed rear end x 1 D0000694 M/C centre trunking outfeed rear end x 1 D0007996 Trunking support pillar x 1
outfeed rear end x 1 D0007996 Trunking support pillar x 1 )
R0015301 Fit terminal holders and Ethercat boxes + ('''Tools Required''' Standard screwdriver set Standard hex key set '''Parts Required''' E0000519 Relay x 8 A0000160 Relay base x 8 C0001018 Ethercat box x 8 D0010806 Mounting plate x 8)
R0015035 Bench Assemble V Notch Components + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Vernier 150mm 2 meter straight edge 40mm shaft pin jigs Feeler gauge set Internal circlip pliers External circlip pliers 8mm hand reamer '''Parts Required''' B0000041 5 x 5 x 19 key x 1 B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8 B0000427 Leadscrew Ø25x10 435 Long x 1 B0001047 Fixed Bearing Support Block Ø17 x 1 B0001120 Circlip 62mm External x 16 B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) x 1 B0001134 Ball Bearing 15ID 35OD 11 Long x 10 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 D0010132 SZ Drive Mount Plate x 1 D0010563 Y Axis Servo Mount x 1 D0015147 V Notch Upper Support Bar x 1 D0015148 V Notch Lower Support Bar x 1 D0015149 VZ Shaft End Plate x 4 D0015152 V-Notch Upper Moving Bar x 1 D0015153 V-Notch Rear Moving Bar x 1 D0015154 V-Notch Front Moving Barx1 D0015157 Saw Motor Bar x 4 D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide x 8 D0015159B Saw Motor Adjustment Screwx 4 D0015160 Saw Motor Block x 4 D0015164 VY Leadscrew Block x 1 D0015166 VY Motor Mounting Plate x1 D0015258 Upper Link Mount 1 x 1 D0015259 Upper Link Mount 2 x 1 D0015260 Upper Link x 2 D0015261 Lower Link x 2 D0015262 Lower Link Mount x 2 D0015263 Mid Link Shaft x 2 D0015264 Lower Link Shaft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16
haft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16 )
R0015298 Bench Assemble V notch Clamps + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard Spanner set External circlip pliers '''Parts Required''' B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 8 B0001176 Washer : bearing shim x 9 D0001313 Datum Roller (Radial Bearing) x 2 D0010060 Roller Shaft Ø20 x 37.5 x 3 D0010061 Datum Roller Ø40 x 20 x 3 D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller x 2 D0010066 Infeed Roller Connector x 1 D0010545 Infeed Roller Mount x 2 D0010546 Infeed Roller Attachment x 1 D0015211 Outfeed Clamp Upright x 2 D0015212 Top Clamp Mounting Plate x 1 D0015213 Side Clamp Mounting Block x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015241 Outfeed Side Clamp Mounting Block x 1 D0015242 Outfeed Front Fence x 1 D0015243 Outfeed Top Clamp Plate x 1 D0015244 Outfeed Top Clamp Mounting Plate x 1 D0015245 Outfeed Top Clamp Leg x 2 D0015246 Centre Side Clamp Roller Block x 1 M00001004 Endcap 40 x 40 black x 2 M0001006 Threaded insert M14-M8 30 long x 4 M0001017 Endcap 80x40 Black x 2 P0000010 6mm elbow x 4 P0001045 Guide cylinder 25 x 150 x 2 P0001132 Cylinder 32x 175 guided x 2 P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4
P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4 )
R0015041 Bench Assemble Top Hood Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard Hss drill set Standard tap set Acoustic foam cutting board and straight edge Utility Blade '''Parts Required''' Pre wired light, beacon and network cable from electrical department C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1 C0001239 Micro SD Card 32Gb Class 10 x 1 D0000770 Door Hinge (M0016) x 2 D0001877 Saw Top Door Mk4 x 1 D0004641 Hinge Pin Block (D7445) x 1 D0004642 Flap Counterbalance Bar x 1 D0004645 Safety Flap Hinge Pin x 1 D0004679 Flap Stiffening Bar x 1 D0004705 Flap Hinge Bar x 1 D0004747B top door screen x 1 D0004807 Flap x 1 D0007445 Hinge Pin Block OH (D4641) x 1 D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1 E0000275 Button: Base Fixing 1 N/C x 1 E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 H0004643 4mm Axxis Clear 145mm x 690mm x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock ) M0000036 Sign - Ear Protection x 1 M0000048 Gas Spring 15mm x 100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1
100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 )
R0015038 Bench Assemble V notch Datum Rollers + ('''Tools Required''' … '''Tools Required''' Standard Hex key set External circlip pliers 1 meter straight edge Feeler gauges '''Parts Required''' B0000062 Circlip 20mm External x 13 B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 26 B0001176 washer : bearing shim x 16 D0010060 Roller Shaft Ø20 x 37.5 x 7 D0010061 Datum Roller Ø40 x 20 x 6 D0010396 Datum Roller Ø40 x 150mm x 7 D0010397 Shaft 20mm: 195mm Autoflow Roller x 7 D0015214 Roller Support Bar - Short x 1 D0015217 Profile Support Pad x 2 D0015218 Roller Support Bar - Long x 1 D0015220 Outfeed Roller Bed Support Frame x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015348 MC Outfeed Roller Mounting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8
ting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8 )
R0015064 Bench Assemble Clamp Assembly + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1
etal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1 )
R0015046 Bench Assemble Infeed Clamps + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers Grease for lubrication M0000494 '''Parts Required''' B0000062 Circlip 20mm External x 2 B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8 B0001176 Washer :bearing shim x 3 D0000209 Shaft Strap (D8709) x 1 D0000211 Cylinder Extension x 1 D0001331 Roller Ø40 x 27 c/w bearing x 3 D0001334 Roller Ø40 x 102 c/w bearing x 2 D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2 D0003788 Z Roller Pin (40mm) x 3 D0007680 Infeed Rail x 1 D0007774 Top Roller Block x 1 D0007792 Z Roller Block (D8711) x 1 D0007793 Z Roller Plate (D8710) x 1 D0015427 MC Hold Clamp Bar x 1 D0015428 Top Clamp Block Ø30 15 x 1 H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top x 2 H0007791 Shaft 25mm :250mm ZX Infeed side x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000010 elbow 6mm 1/8 fitting x 1 P0000200 Elbow Adaptor 6mm - M5 x 2 P0000484 Cylinder 32 x 100 stroke x 1 P0001160 Cylinder 32 x 70 stroke x 1 P0001198 Fitting: flow control 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1
rol 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1 )
R0000706 Bench assemble Infeed Datum rollers + ('''Tools required''' … '''Tools required''' External circlip pliers Standard hex key set Pipe cutters Pneumatic identification numbers '''Parts Required''' B0000062 Circlip 20mm External x 6 D0001176 Washer : bearing shim x 3 D0001333 Roller Ø40 x 80 c/w bearing x 3 D0001334 Roller Ø40 x 102 c/w bearing x 3 D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 3 D0007677 Infeed Base Rail (D2972) x 1 D0007942 Shaft 20mm: 119.4mm ZX Datum Roller Circlip x 3 D0010896 Infeed Clamp Blower Vert x 1 D0010897 Infeed Clamp Blower x 1 P0000053 6mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 16mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1)
Stuertz Infeed - Freeing Roller under Gripper Arm + ('''Applies to: A2026-A2030 Autoflow Mk4 wi … '''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors''' In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition

...You need to be confident in using TwinCAT on the VM machine to navigate to settings

nfident in using TwinCAT on the VM machine to navigate to settings</div> </div> )
Laser Setup on Flowline/ZX3 for Laser Holes + ('''How to Setup .''' This will Cover the … '''How to Setup .''' This will Cover the Basic Alignment of the receiver and Sender setup. Focusing the Laser and Setting up the Receiver Sensitivity. Always Make sure Laser Sender and Receiver are clean and both lenses have been wiped with a soft cloth first.
en wiped with a soft cloth first. )
GY GZ axis setup with Jetter Motors + ('''WARNING:''' '''The Jetter motor on th … '''WARNING:''' '''The Jetter motor on the GZ axis has a brake. Releasing the brake without control could be harmful/dangerous.''' '''Use the Air Counterbalance rig to assist if necessary.''' This assumes that the motors are connected to the Beckhoff drive and are free to move.o the Beckhoff drive and are free to move.)
TB0314 Updating Mint File in Workbench + ( * Updating software can be very complicat … * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
R0015312 Finalise V Notch Subframe + ('''Tools Required''' … '''Tools Required''' 2 off 2 meter straight edge 1 meter straight edge Engineers level Engineers 12" square Feeler gauges Standard hex key set Standard HSS drill set Standard tap set Clamp blocks 600m steel rule Vernier 300mm parallels 1" parallels '''Parts required''' R0015310 install v notch subframe''Parts required''' R0015310 install v notch subframe)
R0015290 Bench Assemble Top guard + ('''Tools Required''' … '''Tools Required''' Standard hex key set Acoustic foam cutting edge and Back board Stanley blade Standard HSS drill set Standard tap set Step drill '''Parts Required''' D0001352 Printer Shelf TLP2844-Z x 1 D0004719E Cut Bar Guard Mk5 (5476E) x 1 E0000249 Sounder Beacon x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 M0001127 Cable Tie Base (m6) x 1
with Black PVC Facing x 1 M0001127 Cable Tie Base (m6) x 1 )
R0015315 Fit Y Axis Drive components + ('''Tools Required''' … '''Tools Required''' Standard hex key set External circlip pliers '''Parts Required''' B0000344 Circlip 15mm External x 1 D0001927 Intermediate Housing (AM3032) x 1 D0006487 Y Stepper Housing x 1 R0000962E Bench assemble Y axis Components
per Housing x 1 R0000962E Bench assemble Y axis Components )
R0015271 Mount buffer bars + ('''Tools Required''' … '''Tools Required''' Standard Hex key set '''Parts Required''' D0015463 Infeed Front Endfence x1 D0015464B Infeed Rear Endfence x 1 D0015465 Endfence Spacer - Short x 3 D0015466 Endfence Spacer - Long x 3 D0016335 light curtain mounting post x 1ence Spacer - Long x 3 D0016335 light curtain mounting post x 1)
R0015333 Fit Clamp Assembly + ('''Tools Required''' Standard hex key set Standard spanner set 1 meter straight edge Feeler gauges Soft hammer Engineers square '''Parts Required''' R0015064 Bench Assemble Clamp Assy ZX5)
R0015335 Mount Electrical Cabinet + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard Tap set '''Parts Required''' D0004391E Left hand side sheet x 1 D0015425 Bracket: Beckhoff Box Right Angle x 1 D0015426 Mounting Plate: Airgun Assy x 1 D0015425 Beckhoff right angle mounting plate x 1 P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 1 P0000021 Airgun Assembly x 1 P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2 P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1 P0000278 Regulator 0-2 bar x 1 P0000373 Regulator fixing bracket x 1 R0015016C Electrical cabinet wiring Mod F
xing bracket x 1 R0015016C Electrical cabinet wiring Mod F )
R0015317 Install Rotary Ring + ('''Tools Required''' … '''Tools Required''' Standard Hex Key set Standard spanner set Lifting Strop Overhead crane operation Torque wrench Soft hammer Ring lubrication oil '''Parts Required''' A0000309 Domed Blanking Plug 19mm x 3 C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1 D0000263 Stop Y Central x 1 D0002990E Strike Post ZX4 Mk5 x 1 D0002991 Switch carrier x 1 D0006061 Timing Belt cap x 1 D0007861 Y axis hard stop x 2 D0010756 Proximity Switch Mounting Block Reduced Size x 2 D0010894 Ethercat Cover ZX3/ZX4 x 1 D0015542 R Axis Motor Connector Cover x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 H0007995 Rotary base cover plate x 2 M0000451 Plug and Elbow x 2 R0000971E Bench Assemble R Axis Gearbox R0010260 Bench Assemble Tool Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge) )
R0002794E Mount Width sensor + ('''Tools Required''' … '''Tools Required''' Standard Hex key set Standard spanner set Hack saw '''Parts Required''' D0000655 Magnet mounting block x 1 E0000461B Analogue linear sensor x 1 E0000463 Captive magnet with ball joint x 1 M5 studding (consumable stock )tive magnet with ball joint x 1 M5 studding (consumable stock ))
R0015321 Bench Assemble Guards and Doors + ('''Tools Required''' … '''Tools Required''' Standard hex key set Standard spanner set Dymo label printer '''Parts Required''' C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3 C0001239 Micro SD Card 32Gb Class 10 x 3 D0007643B Perspex Glazing - Door x 4 D0007644B Machining Centre Door 1 x 2 D0007645B Machining Centre Door 2 x 2 D0007654B Perspex Glazing - Front Guard MkB x 1 H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 ) M0000036 Sign - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2
gn - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2 )
R0015091 Mount Outfeed Beam Sensor + ('''Tools Required''' … '''Tools Required''' Standard hex key set Tape measure '''Parts Required''' D0015546 Reflector Mounting Plate x 1 D0015701 Maytec Post x 2 D0016322 Welded 90° Bracket: 76mm x 38mm x 38mm x 2 E0000279 Spare Reflectors for E0265 x 1 E0001139 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1)
TB0444 Renewing CF Card on TwinCAT2 Systems + (Problem These machines … Problem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1. Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2. Boot up with the CX5020 3. Ensure PLC is set to Enable on start-up (default is config mode) 4. Rename the PC 5. Install TeamViewer host v10 or less from a USB stick 6. If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7. Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8. Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
TB0415 Method to Prevent Loosening of Saw Blade + (==Problem== On Z063 the bolt holding the s … ==Problem== On Z063 the bolt holding the saw blade onto the spindle has regularly been loosening during use. ==Solution== The M16 bolt will be replaced with a stud and castle nut that can be locked with a cotter pin. ==Tool List== Drill with Ø5.0 bit 24mm Spanner C Spanner = Parts List =

D0004031B Saw Washer 3mm 1
D0015560 Spindle Stud 1
F0000273 Spirol Pin Ø6 x 30 1
F0000549 Split Pin 4mm x 32 1
F0000550 Castle Nut M16x1.5 1
0000549 </td><td width="319">Split Pin 4mm x 32 </td><td width="302">1 </td></tr><tr valign="TOP"> <td width="76">F0000550 </td><td width="319">Castle Nut M16x1.5 </td><td width="302">1 </td></tr></table>)
Saje uPVC Unloading Process + (Access for machinery is limited at the Saj … Access for machinery is limited at the Saje factory. The machine will be delivered in the following modules, that should be unloaded from the lorry in this order #Electrical Cabinet #Machining centre base module (1.8 x 2.2m) #Infeed module (2.4 x 9.0m)
x 2.2m) #Infeed module (2.4 x 9.0m) )
ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Alignment and check procedure for mounting … Alignment and check procedure for mounting of hepco rail To main frame Parts required B0001102 hepco rail D0015492 5 off vertical adjustment plate D0015493 5 off Lateral adjustment plate D0015072 1 off Carriage Plate B0000184 journal wiper 4 off B0000185 journal 2 off B0000186 journal 2off Hepco Levelling Jig Hepco rail v block jigs Hepco rail Drive rack pitching jigk jigs Hepco rail Drive rack pitching jig)
ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Alignment criteria and steps for correct machine installation)
Saw machining centre alignment and level check points + (Bullet pointed checks to determine correct alignment of key components within Sawing unit)
R0000711 Rotary Base Assembly REV2 + (Detailed steps to correctly install rotary … Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Details and steps for correct alignment of Module A to Module B '''Tools Required''' Laser Level 300mm rule 1 meter yellow level 24mm spanner Permanent marker Pipe cutters Ring main connection equipment)
Installation Procedure - Autoflow Mk4 + (General Procedure is * Prepare Area * Unload from Transport * Locate and level infeed table * Locate, level and align machining module * Locate, level and align outfeed table * Fix to floor * Locate waste conveyor system * Guard fencing assembly)
Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility

...This is a one-way process that cannot be reversed

ions-text">...This is a one-way process that cannot be reversed</div> </div> )
Ecoline - Disabling V axis To Swap Faulty Drive + (If a drive fails on an Ecoline, the V axis … If a drive fails on an Ecoline, the V axis can be utilised to enable the Ecoline to still run as a machining centre, albeit with V notching now disabled. This is a better situation than no machining at all, as all factories have V notching capability in addition to an Ecolineching capability in addition to an Ecoline)
Disabling a Tool Home or Tool Out Sensor + (If there is a failure of a tool out or too … If there is a failure of a tool out or tool home sensor on the Stuga spindle ring, it is important to be able to quickly disable the input so the machine can continue production until the problem can be properly resolved. The software has an inbuilt functionality to do this - this tutorial takes you through the necessary stepsrial takes you through the necessary steps)
Ecoline Site Installation Guide + (Installation of an Ecoline is quite straig … Installation of an Ecoline is quite straight-forward as all of the main levelling and alignment is taken care of inside the main module housing. Installation involves 3 steps # Levelling main module # Attaching and Levelling Infeed Frame # Refitting Infeed coverling Infeed Frame # Refitting Infeed cover)
Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment Potential Symptoms of a problem *Gripper cannot pick up offcuts *Gripper /profile end forced away from backfence *Accuracy problems *Gripper wobbles after it has released profile Use the laptop to enable you to control the Service screen whilst inside the infeed table

...You will be inside the danger area of the machine - ensure operators are aware of your situation

Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. )
TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (On Autoflow 2 Sawing Centres following 5 y … On Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by #Adding left right stability with additional slide rails at the top of the subframe #Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table ====Parts required: ==== R0010272 Kit: Saw Frame Rigidity Pt 2 This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components. See also [[TB0259 Autoflow Saw Head Reinforcement]][[TB0259 Autoflow Saw Head Reinforcement]])
ZX5 V Notch Blade Mechanical Setup + (On previous models the V notch separation … On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)

...As you WILL have to stand inside the machining centre I would advise the use of a bump cap and gloves as you will be in close proximity to the V notch blades and tooling.

you will be in close proximity to the V notch blades and tooling.</div> </div>)
500mm Saw Blade Upgrade + (Step by step guide of how to carry out the … Step by step guide of how to carry out the 400mm to 500mm saw blade upgrade including long reach clamps. Time to complete is very dependant on condition of the machine, ie rusted or rounded off bolts which may need to be drilled out and holes re-tapped. Replace all screws with Loctite except grub screws on taper lock pulleys, grub screws for shafts on clamp pads and slit strip retaining screws or where a locking nut is used on cylinder rods.re a locking nut is used on cylinder rods.)
Changing Main Saw Blade + (Stuga recommends this blade be changed aft … Stuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing: * Awful cutting sound / smell * Profile dragging (sizes too short) * Brown burnt swarf * Smoke coming out of profile end while cutting

...The 500mm blade is sharp and can be awkward to manouver out of the saw, please be careful

p and can be awkward to manouver out of the saw, please be careful</div> </div> )
Replacing Baldor Microflex Drive with RS Automation + (The Baldor Microflex drive with Beckhoff m … The Baldor Microflex drive with Beckhoff motor was a drive system combination that has now been superseded with a better performance system using an RS Automation Drive and motor combination The Part number for the upgrade is R0019052X Kit: X Axis Replacement using RS Automationit: X Axis Replacement using RS Automation)
Convert TC2 Project to TC3 + (The Beckhoff system provides a system for upgrading to TC3 from a TC2 project. This tutorial goes through the steps required to ensure the links and setup of the original TC2 project are copied through to TC3.)
Guide to Fitting Eject Push Sensors on ZX Machines + (The Eject Push bar on the Saw Outfeed on t … The Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
s and damage to parts or products. )
Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
ZX5 Datum and Grip Pin Setup + (The ZX5 has a different and much improved … The ZX5 has a different and much improved grip system where we use the 10mm cutter to put holes in the end of the profile. The profile is then gripped by the grip pins to give a more accurate and reliable grip. Along with better machining accuracy, this also allows the X axis to be run at higher speeds and virtually eliminates gripper slip. For it to work accurately and reliably the system first needs to be set up mechanically on both the X and SX axis. And crucially, if the datum is changed the loading position also has to be changed, and vice versa. This is extremely important for the operator, and any on-site maintenance staff to be aware of as changing either one without compensating the other can lead to accuracy issues and miss grips.an lead to accuracy issues and miss grips.)
TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
ZX5 Adjusting V Notch Depth and Position + (The ZX5 has a twin blade system for the V … The ZX5 has a twin blade system for the V notches that is designed to be easier to set up. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)otch (Software adjustment in Notching Tab))
ZX5 Alignment Check + (The ZX5 machine can be tricky to align as there are many adjustments designed into the table to offset manufacturing tolerances. This step by step guide follows the correct protocol to ensure the starting point and sequence of alignment is correct)
Repairing R axis datum pin + (The datum pin on the old ZX4 at Sidey was … The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
TM018B Microline and ZX3 V Notch Blade Setup + (The engineer will need a reasonable mechan … The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
TB0422 Commissioning ZX5 Software 2018 + (The first step in commissioning a new mach … The first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
Stuertz Infeed - Align and dowel GX rack + (The rack on a Stuertz infeed is a helical … The rack on a Stuertz infeed is a helical type and is supplied unpinned, as the motor is not connected before delivery to Stuga The alignment must be checked then dowelled with 5mm roll pins The racks are already located in the "Y" direction with location pins, this procedure is purely to align the racks to each other in the GX directionhe racks to each other in the GX direction)
PLC Source Control - Working with GIT and TcXaeShell + (These steps outline typical actions that make up a development cycle for changing code on a machine, saving changes locally and saving to the cloud repository using Git as the Source control tool.)
Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (This area is prone to collect sharp - cornered offcuts which can pull the seal from the SR axis bearing. The kit will help prevent damage. Use Kit R0019199 Upgrade: Autoflow Slewing Ring Guard Kit )
Alignment guide using wire line + (This dokit is to help with the use of a wi … This dokit is to help with the use of a wire line to set alignment correctly on mechanical build up. Using a wire line correctly will ensure a very accurate straight line is achieved . Accuracy of + - 1 mm over any distance can be achieved using the following method. Using one incorrectly can also easily be done.! The steps shown can be applied to all types of alignment , when you have a vertical face on components that require aligning. face on components that require aligning.)
Ecoline - Setting V Notches on winMulti Software + (This is the full setup procedure for V not … This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example - - Blade Change - Blade buckled

...If there is no direct reason to change the blade shape or position, there is a different root cause to the problem that changing parameters WILL NOT SOLVE

...If the results of your tests do not make sense, or the position seems to vary by the wrong amount or wrong direction after making a change, then a serious mechanical problem exists elsewhere. There is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable

here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> )
Flowline 6 to 6o5m Extension + (This procedure describes how to upgrade a … This procedure describes how to upgrade a flowline to increase the standard capacity from 6.0m to 6.5m. The procedure involves extending the machining centre outfeed travel and saw infeed travel base to 6.0m to cope with a longer rail on each side. These are generally supplied as a new part. Other ancillary parts that will need extending * Cables * Energy Chainsl need extending * Cables * Energy Chains)
Setting Up New Printer - GX420d + (This tutorial requires a basic knowledge o … This tutorial requires a basic knowledge of IP addresses - what are they and what are they for

...You will need to find out the IP address that the printer needs to be set to and the Default Gateway of the network. This is contained in the Saw Parameters - printerIPAddress.

ork. This is contained in the Saw Parameters - printerIPAddress. </div> </div>)
Dokit - Editing Work Instructions + (This tutorial shows you how to edit the co … This tutorial shows you how to edit the content of a work instruction, allowing you to *Add New Steps *Add numbering and bullets to the text *Add and crop Photos *Annotate photos with arrows, numbers and text *Change step sequence and insert steps *Add Call-outs and warnings *Add Links to other websites or other Dokit pages =Warnings=

...Do not publish personal or secure information

...Do not publish passwords

...Do not publish anything inflammatory, offensive or illegal

a fa-exclamation-triangle"></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div> )
ZX5 Transfer Table Crank set up + (This tutorial will show you how to mechani … This tutorial will show you how to mechanically set up the cranks and sensors so that the correct overlaps between the different cranks are achieved. Crank C is the crank on the Machining Centre Outfeed that controls the single pop up. Crank D is also mounted on the Machining Centre Outfeed and controls the pop ups on the Transfer Table. Crank E is the crank on the Saw Infeed and controls the single pop up that moves the profile in to the channel. that moves the profile in to the channel.)
R0019207 Upgrade SR Axis Spigot + (This upgrade utilises upgraded parts to en … This upgrade utilises upgraded parts to ensure a mechanical fix is maintained between the SR axis gearbox and main drive pin , whilst also giving the ability once upgraded for the gearbox to be removed with minimal mechanical time. three main parts will be replaced in this upgrade, obsoleting the removed parts Main components of upgrade D00004019E Turntable Mk5 D0004033E Alignment disc Mk5 D0004147E Turntable shaft Mk5nt disc Mk5 D0004147E Turntable shaft Mk5)
TwinCat Connection Faults + (We are quite often faced with multiple Axi … We are quite often faced with multiple Axis/Door Open/ Estop faults all being reported at the same time. More often than not this is caused by a bad connection on the TwinCat system somewhere. If there is any dropout of connection at any point in the system it will result in this error. You could spend some time crawling about on your hands and knees, opening electrical cabinets and trying to find the fault manualy, but by using TwinCat we can save some time and effort, and pinpoint the cause almost immediately.and pinpoint the cause almost immediately.)
TM016 Arrow Head Adjustment on Saw + (When in arrow head or centralising mode, t … When in arrow head or centralising mode, the pivot point of the saw blade is moved from the bladetofence position to the central position of the current section. The mechanism that achieves this allows for any width of profile from 45 mm to 130 mm. If the arrow head position is not central to the profile, the centraliser position may need to be adjusted

...In our experience, the most likely cause of this problem is either an offcut not allowing the centraliser to close fully, or an issue with the symmetry of the profile

to close fully, or an issue with the symmetry of the profile</div> </div> )

D0004031B	Saw Washer 3mm	1
D0015560	Spindle Stud	1
F0000273	Spirol Pin Ø6 x 30	1
F0000549	Split Pin 4mm x 32	1
F0000550	Castle Nut M16x1.5	1