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- GY GZ axis setup with Jetter Motors + ('''WARNING:''' '''The Jetter motor on th … '''WARNING:''' '''The Jetter motor on the GZ axis has a brake. Releasing the brake without control could be harmful/dangerous.''' '''Use the Air Counterbalance rig to assist if necessary.''' This assumes that the motors are connected to the Beckhoff drive and are free to move.o the Beckhoff drive and are free to move.)
- Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (<div class="annotatedImageDiv" typeof=" … Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.
The original PC cannot be used because
*It is not powerful enough to run v6 front end
*The operating system cannot be upgraded to Windows 10
*It cannot be upgraded to TwinCAT3
The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
. It has an upgrade to 1.9Ghz 4 core processor.
Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
era PC, hence the camera PC can be retired after the upgrade<br/>) - R0015316 V notch Final Assembly + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4<br /><br /><br/></nowiki>)
Standard Hex key set
Standard Spanner set
ZX5 Blade tightening tool
Compressed air connection with regulation (for axis support)
'''Parts required'''
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 Blanking plug foc x 28
B0000426 Linear Rail MSB25 400mm Long (AMT) x 4
D0015156 Saw Bearing Plate x 2
D0015161 Saw Plate x 4
D0015162 Saw Mid Spacer Bar x 1
D0015163 Saw Bearing Spacer Bar x 1
D0015168B Balance Cylinder Bracket x 2
D0015169B Cylinder Rod Bracket x 2
D0015179 Energy Chain Bracket x 2
D0015180 Datum Switch Bracket (VZ) x 1
D0015183 VY Stop x 2
D0015235 VY Datum Switch Bracket x 1
D0015236 VY Energy Chain Bracket - Fixed x 1
D0015237 VY Energy Chain Bracket - Moving x 1
D0015250 Safe Sensor Block x 1
D0015251 Safe Sensor Finger x 1
D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2
D0015452 Scissor Cable Retainer x 1
D0015541 Energy Chain Deflector x 1
D0015704 Energy Chain Support Plate x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
E0001185 Elte Saw motor x 4
M0001087 Rubber Bump Stop M6 Ø20x24 x2
P0000010 1/8 6mm elbow x 1
P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1
P0000023 Fitting: Hex Nipple 1/8 BSP x 1
P0000026 Silencer 1/4 BSP x 1
P0000050 Fitting: Silencer 1/8'' BSP x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 1
P0000140 Fitting: Quick Exhaust Valve 1/8" x 1
P0001040 Fitting: 1/8BSP Hex Head Silencer x 2
P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2
P0001133 Cylinder: Ø50 x 500 x 2
P0001134 Floating Joint M18x1.5 x 2
P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2
P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1
P0001142 Adjustable Damper 150mm stroke (3000N) x 1
P0001144 Reed Switch Mounting Band for Ø50 cyl x 2
R0015084 Bench assemble and Drill Off Swarf chutes
V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 - R0015316 V notch Final Assembly Part 2 + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
Standard Hex key set
Standard Spanner set
ZX5 Blade tightening tool
Compressed air connection with regulation (for axis support)
'''Parts required'''
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 Blanking plug foc x 28
B0000426 Linear Rail MSB25 400mm Long (AMT) x 4
D0015156 Saw Bearing Plate x 2
D0015161 Saw Plate x 4
D0015162 Saw Mid Spacer Bar x 1
D0015163 Saw Bearing Spacer Bar x 1
D0015168B Balance Cylinder Bracket x 2
D0015169B Cylinder Rod Bracket x 2
D0015179 Energy Chain Bracket x 2
D0015180 Datum Switch Bracket (VZ) x 1
D0015183 VY Stop x 2
D0015235 VY Datum Switch Bracket x 1
D0015236 VY Energy Chain Bracket - Fixed x 1
D0015237 VY Energy Chain Bracket - Moving x 1
D0015250 Safe Sensor Block x 1
D0015251 Safe Sensor Finger x 1
D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2
D0015452 Scissor Cable Retainer x 1
D0015541 Energy Chain Deflector x 1
D0015704 Energy Chain Support Plate x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
E0001185 Elte Saw motor x 4
M0001087 Rubber Bump Stop M6 Ø20x24 x2
P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1
P0000023 Fitting: Hex Nipple 1/8 BSP x 1
P0000026 Silencer 1/4 BSP x 1
P0000050 Fitting: Silencer 1/8'' BSP x 1
P0000077 Straight Adaptor 8mm - 1/8BSP x 1
P0000140 Fitting: Quick Exhaust Valve 1/8" x 1
P0001040 Fitting: 1/8BSP Hex Head Silencer x 2
P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2
P0001133 Cylinder: Ø50 x 500 x 2
P0001134 Floating Joint M18x1.5 x 2
P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2
P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1
P0001142 Adjustable Damper 150mm stroke (3000N) x 1
P0001144 Reed Switch Mounting Band for Ø50 cyl x 2
R0015084 Bench assemble and Drill Off Swarf chutes
V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4 - R0000963E Bench Assemble Z axis Components + (<nowiki><u>'''Tools Required'' …
'''Tools Required''' t;<br />P0000140 Fitting: Quick Exhaust Valve 1/8" x 2<br /><br />P0000145 Tee-Equal 1/4BSP Galvanised x 2<br /><br />P0000200 Elbow Adaptor 6mm - M5 x 2<br /><br />P0000229 Pneumax VDMA 40 x 300 Magnetic x 4<br /><br />P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4<br /><br />P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2<br /><br /><br/></nowiki>)
Standard hex key set
Standard spanner set
Emery tape
Standard HSS drill set
Hand reamer
Standard tap set
'''Part Required'''
B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4
B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2
B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1
D0006501 Z Leadscrew Sleeve x 2
D0007629 Cylinder rod Extension x 4
D0007732 Sprocket Idler Shaft x 2
D0007733 Sprocket Mounting Block x 2
D0008090 Retaining Collar x 1
H0007715 Z Sprocket 33 Teeth 3/8'' pitch x 2
H0007790 Leadscrew Z(Includes Re-balling) x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2
P0000023 Fitting: Hex Nipple 1/8 BSP x 2
P0000024 Fitting: Hex Nipple 1/4 BSP x 2
P0000026 Silencer 1/4 BSP x 4
P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x 4
P0000140 Fitting: Quick Exhaust Valve 1/8" x 2
P0000145 Tee-Equal 1/4BSP Galvanised x 2
P0000200 Elbow Adaptor 6mm - M5 x 2
P0000229 Pneumax VDMA 40 x 300 Magnetic x 4
P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4
P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2 - R0002913E Install and Align Rotary head Subframe PART 2 + ('''<u>Tools Required</u>''' … '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings AssembliesM16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies)
- R0002913E Install and Align Rotary head Subframe + ('''<u>Tools Required</u>'''
… '''Tools Required'''
300mm engineers level
2 meter straight edge
1 meter straight edge
Standard hex key set
Standard spanner set
Z support jigs
'''Parts Required'''
D0000095 Bottom Plate x 2
D0006484 Front Tiebeam x 1
D0006485 Rear Tiebeam x 1
D0007681 Shaft Adjust Plate x 2
D0007683 Lower Beam Mount x 1
D0007684 Lower Beam Mount - Mirror x 1
D0007695 Platform (D8714) x 1
D0007787 Upper Beam Mount x 1
D0007835 Hard Stop x 2
D0008087 Z Servo Housing x 2
H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2
H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2
R0015296 Bench Assemble bearings Assemblies
bolts) x 2 R0015296 Bench Assemble bearings Assemblies <br/>) - R0015278 Mount Completed Assemblies Section two + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 2 D0015718B Energy Chain Angle Bracket Double Deck x 3 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 2 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 D0015862 Energy Chain Tray Deep Long x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chainsembly R0015286 Bench Assemble X axis components and energy chain)
- R0015278 Mount Completed Assemblies + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard spanner set
300 mm rule
1000mm rule
'''Parts Required'''
D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1
D0015583 Take Up Beam Joiner x 1
D0015598 Datum Flag: Saw Infeed x 1
D0015717 Energy Chain Angle Bracket Lower x 5
D0015718 Energy Chain Angle Bracket Upper x 5
D0015720 Carriage Bracket x 1
D0015721 Energy Chain Tray Deep Long x 1
D0015723 Energy Chain Tray Shallow x 1
D0015724 Energy Chain Tray Deep x 1
D0015725 Energy Chain Tray Shallow Medium x 1
D0015742 Takeup Pad Right ZX5 x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1
R0015011 Bench Assemble Gripper
R0015063 Bench Assemble Roller Tables
R0015096 Bench Assemble Transfer Drive Assembly
R0015101 Bench assembly take up assembly
R0015286 Bench Assemble X axis components and energy chain
R0015286 Bench Assemble X axis components and energy chain <br/>) - R0015060 Bench Assemble Flapper Beam + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Tape measure
Steel rule
Engineers square
'''Parts Required'''
B0001099 Bush flange 10 i/d 12 o/d x 14
C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1
D0010167 Ethercat Mount Plate x 1
D0015353 Sensor Flapper Pivot x 8
D0015355 Sensor Flapper Plate (312) x 6
D0015357 Sensor Flapper Plate (270) x 1
D0015363 Sensor Flapper Support Transfer x 1
E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7
F0000537 dowel pin 10 x 40 x 8
M0001016 Angle 74 x 38 x 2
M0001209 Bracket m8 proximity sensor bracket 90 deg x 7
'''Fastener list'''
M5 x 6 Grubscrew kcp 8 off
10mm x 40 dowel 8 off
M6 x 20 socket cap 8 off
M5 D nut 14 off
M6 D nut 10 off
M8 D nuts 8 off
M5 A form washer 7 off
M5 x 10 socket cap 7 off
M5 x 10 button socket 7 off
M3 x 20 panhead 2 off
M6 x 16 socket cap 2 off
M6 A form washer 2 off
M8 x 20 socket cap 8 off
M8 heavy motor plate washer 8 off
Cable tie bases 7 off
t cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off <br/>) - R0000713E Bench Assemble R Axis Limit Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
38mm spanner
'''Parts Required'''
B0000122 Glacier Bush 12 D 14 D 15 Long x 4
D0007454 Stop Sub Base OH (D8377) x 1
D0007455 Stop Damper Housing OH (D8378) x 1
D0008377 Stop Sub Base (D7454) x 1
D0008378 Stop Damper Housing (D7455) x 1
D0008380E Stop Slide Finger ZX4 Mk5 x 1
D0008383 Cross Joiner x 1
D0010756 Proximity Switch Mounting Block Reduced Size x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1
H0008379 Shaft 12mm: 263mm R Axis Limit Stainless x 2
P0000235 MC Series self compensating Damper x 2
less x 2 P0000235 MC Series self compensating Damper x 2 <br/>) - R0000558E Bench Assemble Base and Turntable + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Heat gun
Large Internal Circlip pliers
Standard circlip pliers
8mm hand reamer
Grease gun
Torque wrench
'''Parts Required'''
B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1
B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4
B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1
B0001088 Circlip 125mm Internal x 1
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
C0001179-100 Gearbox NPTO 100-1 x 1
D0004019E Turntable Mk5 (5334E) x 1
D0004033E Alignment Disc Mk5 x 1
D0004147E Turntable Shaft Mk5 x 1
D0004320E Thrust Bearing Housing Mk5 x 1
D0004336 Stay Bar x 2
D0004514E Turntable Base Mk5 x 1
D0004516 Front Bearing Block (5294) x 2
D0010778 Turntable Stop Arm x 1
D0010796 Turntable Housing Cover x 1
H0004631 Shaft 30mm: Base Slide x 2
M0001176 M6 Stainless lock washer x 4
D0015663 SR Axis Motor Guard x 1
ainless lock washer x 4 D0015663 SR Axis Motor Guard x 1 <br/>) - R0015314 Fit Z Axis Drive components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Engineers level 300mm
5mm Carbide drill
150m verniers
'''Parts Required'''
A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2
A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2
B0000344 Circlip 15mm External x 2
B0000400 Circlip 17mm External x 2
D0001249 Z Axis Chain Offset Plate x 1
D0001271 Z Axis Chain Mounting Plate x 1
D0001927 Intermediate Housing (AM3032) x 1
D0006498 Z Housing Cap x 2
D0007453 Double Cylinder Bracket OH (D8106) x 1
D0007610 Chain Slide x 1
D0007795 Nut Housing x 1
D0007796 Nut Housing - Mirror x 1
D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1
D0008106 Double Cylinder Bracket (D7453) x 1
H0007714 Z Spocket 20 teeth x 2
R0000963E Bench Assemble Z axis Components x 1
teeth x 2 R0000963E Bench Assemble Z axis Components x 1 <br/>) - R0015329 Fit Head Spindle Posts + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard flat hand file
Emery tape 120
standard hand tap set
Stubby hex key set
Ratchet/hex bit set
Blade flange spanner
'''Parts Required'''
D0004002 Webb x 1
D0004003 Top Shaft Block x 2
D0004004 Brace Support Bar (D7451) x 1
D0004157 Motor plate spacer x 3
D0004342 Damper Bracket (5312) x 1
D0007451 Brace Support Bar OH (D4004) x 1
D0015490 Saw Turntable Sensor Flag x 1
D0015491 Saw Turntable Flag Bracket x 1
H0004024 Infeed Clamp Post x 1
H0004025 Outfeed Clamp Post (5302) x 1
H0004510 Shaft 30mm: 540 Saw Stroke x 2
P0000055 Adjustable Damper 200mm (Saw Stroke) x 1
R0000560 Bench Assemble Spindle x 1
R0000569E Bench Assemble Head Spindle Posts Mk5 x 1
V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1
Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1 <br/>) - R0000558E Bench Assemble Base and Turntable Part 2 + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1)
- R0015358 Conveyor chassis + ('''<u>Tools Required</u>'''
… '''Tools Required'''
standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
Utility knife
'''Parts Required'''
B0000441 Conveyor 3580mm x 300mm x 1
B0001013 Conveyor Motor SEW - WA 10 x 1
B0001177 Pair conveyor side cheeks and bearings slave x 2
M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1
P0000200 Elbow Adaptor 6mm - M5 x 3
AS 7350 x 300 B x 1 P0000200 Elbow Adaptor 6mm - M5 x 3 <br/>) - R0000574 Fit Motor and Swarf Chute + ('''<u>Tools Required</u>''' … '''Tools Required''' standard hex keys Standard spanner set 1 meter steel rule Copper slip Chute flap template jig Standard Hss drills Standard taps Ratchet 3/8 drive and 13mm socket Copper/hide hammer '''Parts Required''' B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0001175 Saw V-belt (special size 987mm) for 500mm blade x 2 D0005628 Saw chute infill panel x 1 H0004637 Offcut Chute (H0005333) x 1 H0004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3)
- R0015263 Mount drive motor for load shaft + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard Hex key set Standard Spanner set Long nose pliers '''Parts Required''' B0000041 Feather Key 5 x 5 x 18 Long x 1 B0000142 Feather key 5 x 5 x 25 long B0000240 Geared Motor 0.18kW 18RPM Motovario x1 B0001100 Feather Key 8 x 7 x 30 Long x2 D0006714 Index Torque Limiter (B0189 / B0190) x1 D0015460 Infeed Motor Shaft (2018) x1 D0015461 Infeed Motor Mount x1 D0015462 Infeed Motor Platex1 F0000618 m10 x 70 set boltunt x1 D0015462 Infeed Motor Platex1 F0000618 m10 x 70 set bolt)
- R0015037 Bench Assemble SY Assembly Part 2 + ('''<u>Tools Required</u>''' S … '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
- R0015037 Bench Assemble SY Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex Key set
Standard Spanner set
1 Meter straight edge
Feeler Gauges
'''Parts Required'''
B0000044 Linear Rail MSB25 260mm Long (AMT) x 2
B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4
B0000173 blanking cap x 10
B0000234 Straight Grease Nipple M6 ST/ST x 4
B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12
B0001060 Grease Fitting M6x0.75 to Ø4 x 4
B0001061 Grease fitting M6 x 1 to 4mm x 4
B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2
B0001185 Leadscrew nut Igus x 1
C0001005 Stepper Motor AS1050 x 1
D0005184 Guide Roller x 6
D0005186 Guide Pin Washer x 6
D0015172 Centralise Plate (with SY) x 1
D0015173 Saw SY Saddle Brace x 1
D0015174 Roller Fence (With SY) x 2
D0015175 Saw Saddle Carriage Block x 2
D0015176 Cylinder Mount Block x 2
D0015178 Z Block x 2
D0015207 Outer Bearing Housing x 1
D0015208 Leadscrew Bearing Block x 1
D0015209 Leadscrew Attachment Bracket x 1
D0015222 SY Grease Manifold x 2
D0015240 Collar Clamp: SY Axis ZX5 x 1
D0015316 Leadscrew Bearing Block Cover x 1
D0015415 Turret Pickup Arm ZX5 x 2
D0015416 Bracket: Turret Stop RH ZX5 x 1
D0015417 Bracket: Turret Stop LH ZX5 x 1
D0015698 Flag Block x 1
D0015777 Leadscrew SY x 1
D0016336 SY table blower x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1
H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6
M0001209 Bracket m8 proximity sensor 90 degree x 1
P0000200 Elbow Adaptor 6mm - M5 x 7
P0001127 Guide cylinder 20 x 30 compact x 2
P0001157 Turret Stop: 6 Station Right Handed Somatec x 1
P0001158 Turret Stop: 6 Station Left Handed Somatec x 1
1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1 <br/>) - R0000962E Bench assemble Y axis Components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Fine emery tape
solvent
Standard drill set
'''Parts Required'''
B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 2
B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 1
B0000236 90 Deg Grease Nipple M6 ST/ST x 1
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1
D0006488 Y Leadscrew Sleeve x 1
H0007789 Y Leadscrew x 1
0006488 Y Leadscrew Sleeve x 1 H0007789 Y Leadscrew x 1 <br/>) - R0015046 Bench Assemble Infeed Clamps + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
External circlip pliers
Grease for lubrication M0000494
'''Parts Required'''
B0000062 Circlip 20mm External x 2
B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8
B0001176 Washer :bearing shim x 3
D0000209 Shaft Strap (D8709) x 1
D0000211 Cylinder Extension x 1
D0001331 Roller Ø40 x 27 c/w bearing x 3
D0001334 Roller Ø40 x 102 c/w bearing x 2
D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2
D0003788 Z Roller Pin (40mm) x 3
D0007680 Infeed Rail x 1
D0007774 Top Roller Block x 1
D0007792 Z Roller Block (D8711) x 1
D0007793 Z Roller Plate (D8710) x 1
D0015427 MC Hold Clamp Bar x 1
D0015428 Top Clamp Block Ø30 15 x 1
H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top x 2
H0007791 Shaft 25mm :250mm ZX Infeed side x 2
P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1
P0000010 elbow 6mm 1/8 fitting x 1
P0000200 Elbow Adaptor 6mm - M5 x 2
P0000484 Cylinder 32 x 100 stroke x 1
P0001160 Cylinder 32 x 70 stroke x 1
P0001198 Fitting: flow control 1/8 x 6mm elbow x 4
M0000253 anti slip pad 22mm x 1
rol 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1 <br/>) - R0015035 Bench Assemble V Notch Components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Vernier 150mm
2 meter straight edge
40mm shaft pin jigs
Feeler gauge set
Internal circlip pliers
External circlip pliers
8mm hand reamer
'''Parts Required'''
B0000041 5 x 5 x 19 key x 1
B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8
B0000427 Leadscrew Ø25x10 435 Long x 1
B0001047 Fixed Bearing Support Block Ø17 x 1
B0001120 Circlip 62mm External x 16
B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) x 1
B0001134 Ball Bearing 15ID 35OD 11 Long x 10
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
D0010132 SZ Drive Mount Plate x 1
D0010563 Y Axis Servo Mount x 1
D0015147 V Notch Upper Support Bar x 1
D0015148 V Notch Lower Support Bar x 1
D0015149 VZ Shaft End Plate x 4
D0015152 V-Notch Upper Moving Bar x 1
D0015153 V-Notch Rear Moving Bar x 1
D0015154 V-Notch Front Moving Barx1
D0015157 Saw Motor Bar x 4
D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide x 8
D0015159B Saw Motor Adjustment Screwx 4
D0015160 Saw Motor Block x 4
D0015164 VY Leadscrew Block x 1
D0015166 VY Motor Mounting Plate x1
D0015258 Upper Link Mount 1 x 1
D0015259 Upper Link Mount 2 x 1
D0015260 Upper Link x 2
D0015261 Lower Link x 2
D0015262 Lower Link Mount x 2
D0015263 Mid Link Shaft x 2
D0015264 Lower Link Shaft x 2
M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16
haft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16 <br/>) - R0015255 Mount Assemblies to Main Frame + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0015291 Datum Flag x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 2 D0015722 Energy Chain Tray Shallow Long x 1 D0015861 Energy Chain Cable Support x 1 R0015007 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015251 Bench Assemble X axis components and energy chain R0015004 Bench Assemble Gripperaxis components and energy chain R0015004 Bench Assemble Gripper)
- R000569E Bench Assemble Head Spindle Posts + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard Hex key set
Standard spanner set
Internal circlip pliers
Consumable 4mm yellow grease line
Pneumatic pipe cutters
'''Parts Required'''
B0000002 Bearing: 12/28dia x 8mm Sheilded x 2
B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4
B0001061 Grease fitting x 6
D0004001 Head Bearing Block x 3
D0004021 Upstroke Plate x 1
D0004078 Motor Plate (5311) x 1
D0004099 Cylinder Bearing Block x 1
D0004256 Cylinder rod bar x 1
D0004343 Lower Damper Bracket (5313) x 1
D0004445 Semi circular slit strip (5533) 500mm x 1
D0004634 Chute Sawblade Strip 500mm (5532) x 1
D0004733 Belt Adjuster Pulley x 1
D0004734 Belt Adjusting Bar x 1
D0004735 Belt Adjuster Pin x 1
D0010780 Grease Manifold x 1
H0004444 Semi-circular Guard (5332) x1
P0000009 Fitting: 1/4 BSPT - 6mm Elbow x 2
P0000037 Magnetic Cylinder 40 x 185 with 15mm rod extension x 1
P0000308 Flow Controller In Line 6mm x 1
rod extension x 1 P0000308 Flow Controller In Line 6mm x 1 <br/>) - R0015041 Bench Assemble Top Hood Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard Hss drill set
Standard tap set
Acoustic foam cutting board and straight edge
Utility Blade
'''Parts Required'''
Pre wired light, beacon and network cable from electrical department
C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1
C0001239 Micro SD Card 32Gb Class 10 x 1
D0000770 Door Hinge (M0016) x 2
D0001877 Saw Top Door Mk4 x 1
D0004641 Hinge Pin Block (D7445) x 1
D0004642 Flap Counterbalance Bar x 1
D0004645 Safety Flap Hinge Pin x 1
D0004679 Flap Stiffening Bar x 1
D0004705 Flap Hinge Bar x 1
D0004747B top door screen x 1
D0004807 Flap x 1
D0007445 Hinge Pin Block OH (D4641) x 1
D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1
E0000275 Button: Base Fixing 1 N/C x 1
E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1
E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1
H0004643 4mm Axxis Clear 145mm x 690mm x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock )
M0000036 Sign - Ear Protection x 1
M0000048 Gas Spring 15mm x 100mm x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 <br/>) - Stuertz Infeed - Freeing Roller under Gripper Arm + ('''Applies to: A2026-A2030 Autoflow Mk4 wi … '''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors'''
In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition
nfident in using TwinCAT on the VM machine to navigate to settings</div> </div><br/>) - GY GZ axis setup with Jetter Motors +
- Create a TwinCAT Project from Scratch + (<br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Beckhoff Technical help is available on 01491 410539 option 3</div> </div> <br/>)
- OBSOLETE Installing SourceTree Version Control Software + (<div class="icon-instructions caution-i … Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
- Commissioning a Beckhoff Axis + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">...Any stepper motor drives will need the EP7041 drive to be programmed first</div> </div>)
- R0015066 Bench Assemble Saw Motor Assembly + (<u>'''Tool Required'''</u>
… '''Tool Required'''
Standard hex key set
Standard spanner set
Cutting disc
Standard hand taps
'''Parts Required'''
A0000013 32mm Conduit Adaptorx 1
A0000027 Flexible Conduit Ø32mm x 1
D0004079 Saw Motor (Modified Front Flange) x 1
D0004437 Motor Conduit Bracket x 2
D0004835 Flex conduit plate x 1
D0004997 Connector Support Block (5360) x 1
D0004999 Reed Switch Terminal Box x 1
D0005219 Turntable Nozzle x 1
D0008198 Chute Flap x 1
H0008200 Chute Flap Bracket x 1
P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1
1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1 <br/>) - R0015246 Fit Hepco Drive Beam Cylinder + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard hex key set Ball pein hammer Standard spanner set '''Parts Required''' D0015074 Cylinder Support x 2 D0015075 Cylinder Bracket x 4 D0015077B Cylinder Drive Adapter x 1 D0015144 Datum Switch Bracket x 2 D0015948 ZX5 Beam Move Cylinder Guard x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 P0000109 RB Series Shock Absorber x 2 P0001118 cylinder 50 x 700 rodless x 1 P0001145 Fitting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4itting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4)
- R0015274 Fit X Axis Gearbox and Motor + (<u>'''Tools Required'''</u> … '''Tools Required''' Feeler gauge set Standard hex key set Standard Tap set Torque wrench (0-50nm) Extended 4mm hex bit 1/8 drive '''Parts Require''' D0015073B x 1 C0001212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 201212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 2)
- R0015247 Fit X axis gearbox and Motor + (<u>'''Tools Required'''</u> … '''Tools Required''' Feeler gauge set Standard hex key set Standard Tap set Torque wrench (0-50nm) Extended 4mm hex bit 1/8 drive '''Parts Require''' D0015073B x 1 C0001212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 201212 x 1 H0008301 x 1 C0001122K x 1 D0015290 x 2 M0001087 x 2)
- R0015315 Fit Y Axis Drive components + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
External circlip pliers
'''Parts Required'''
B0000344 Circlip 15mm External x 1
D0001927 Intermediate Housing (AM3032) x 1
D0006487 Y Stepper Housing x 1
R0000962E Bench assemble Y axis Components
per Housing x 1 R0000962E Bench assemble Y axis Components <br/>) - R000718E Stage 2 spindle assembly + (<u>'''Tools Required'''</u>
… '''Tools Required'''
0.05mm feeler gauge
Standard hex key set
Standard spanner set
Rule
6mm punch
Ball pien hammer
'''Parts Required'''
D0007990 cylinder anchor x 7
D0007648 end plate x 4
D0007649 Double slide end plate x 4
D0007686 single motor plate x 4
D0007723 Double slide motor mount x 4
D0007687 Motor mount x 4
D0007600 Cylinder anchor x 4
D0015856 hard stop x 4
t x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4 <br/>) - R0015335 Mount Electrical Cabinet + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard Tap set
'''Parts Required'''
D0004391E Left hand side sheet x 1 D0015425 Bracket: Beckhoff Box Right Angle x 1
D0015426 Mounting Plate: Airgun Assy x 1
D0015425 Beckhoff right angle mounting plate x 1
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 1
P0000021 Airgun Assembly x 1
P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
P0000278 Regulator 0-2 bar x 1
P0000373 Regulator fixing bracket x 1
R0015016C Electrical cabinet wiring Mod F
xing bracket x 1 R0015016C Electrical cabinet wiring Mod F <br/>) - R0015317 Install Rotary Ring + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard Hex Key set
Standard spanner set
Lifting Strop
Overhead crane operation
Torque wrench
Soft hammer
Ring lubrication oil
'''Parts Required'''
A0000309 Domed Blanking Plug 19mm x 3
C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1
D0000263 Stop Y Central x 1
D0002990E Strike Post ZX4 Mk5 x 1
D0002991 Switch carrier x 1
D0006061 Timing Belt cap x 1
D0007861 Y axis hard stop x 2
D0010756 Proximity Switch Mounting Block Reduced Size x 2
D0010894 Ethercat Cover ZX3/ZX4 x 1
D0015542 R Axis Motor Connector Cover x 1
E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2
H0007995 Rotary base cover plate x 2
M0000451 Plug and Elbow x 2
R0000971E Bench Assemble R Axis Gearbox
R0010260 Bench Assemble Tool Break Sensor
R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge) <br/>) - TB0444 Renewing CF Card on TwinCAT2 Systems + (<u>Problem</u> These machines … Problem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1. Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2. Boot up with the CX5020 3. Ensure PLC is set to Enable on start-up (default is config mode) 4. Rename the PC 5. Install TeamViewer host v10 or less from a USB stick 6. If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7. Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8. Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
- Setting up TwinCAT Drive Manager for AX8000 Drives + (AX8000 drives require a Measurement projec … AX8000 drives require a Measurement project to be added which gives you a specialised drive manager screen for these drives This needs to be installed separately form a file that can be downloaded from Beckhoff or is in g:\design\TwinCAt3 TE5950-TC3-Drive-Manager-2.zipn\TwinCAt3 TE5950-TC3-Drive-Manager-2.zip)
- ZX5 - ZX3 Hepco alignment Module E Saw Infeed + (Alignment and check procedure for mounting … Alignment and check procedure for mounting of hepco rail To main frame Parts required B0001102 hepco rail D0015492 5 off vertical adjustment plate D0015493 5 off Lateral adjustment plate D0015072 1 off Carriage Plate B0000184 journal wiper 4 off B0000185 journal 2 off B0000186 journal 2off Hepco Levelling Jig Hepco rail v block jigs Hepco rail Drive rack pitching jigk jigs Hepco rail Drive rack pitching jig)
- R0000728 R0000729 Stroke Assembly Dismantling + (Assemblies fitted to MK1 ZX4 will require … Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle.
The following instructions should be followed to ensure that correct assembly and setting are performed
'''Tools Required'''
Standard hex key set
Standard spanner set
Double pin saw flange spanner
Drifts and punches
Ballpein hammer
Soft hammer
Degreasing bath
pein hammer Soft hammer Degreasing bath <br/>) - Autocut Taking A Backup + (Backing up is vital to ensure your data is safe in case there is a failure of the PC or Hard Disk Drive)
- Upgrading Visual Studio to Beckhoff TCXAEShell + (Because this upgrade is normally done to include source control directly in the project, you will have to also upgrade the Git Credential manager, as the one installed as party of the TcXAEShell has a bug in it)
- Commissioning - Z-Block Calibration + (Commonly used during sawing on Z transoms, … Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing. There are 6 possible states the z block can be in. Each of these can have a different length of protrusion for different profiles. 12 x M8 Screws 12 x M8 Nuts 12 x wire numbers 1 - 6ws 12 x M8 Nuts 12 x wire numbers 1 - 6)
- R0000711 Rotary Base Assembly REV2 + (Detailed steps to correctly install rotary … Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
- Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i … Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
- Upgrading Project File on TwinCAT2 System + (How to upgrade the .pro file (project) on … How to upgrade the .pro file (project) on a Beckhoff TwinCAT2 system
ram called "TwinCAT PLC Control" to download the PLC project</div> </div><br/>) - Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original
This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>) - Ecoline - Disabling V axis To Swap Faulty Drive + (If a drive fails on an Ecoline, the V axis … If a drive fails on an Ecoline, the V axis can be utilised to enable the Ecoline to still run as a machining centre, albeit with V notching now disabled. This is a better situation than no machining at all, as all factories have V notching capability in addition to an Ecolineching capability in addition to an Ecoline)
- Create a TwinCAT Project from Existing Project + (If you are confident and proficient in usi … If you are confident and proficient in using the Visual Studio editor to create TwinCAT projects, you can shortcut a lot of the data inputting by copying and modifying an existing project. This will keep the naming conventions and links exactly the same
ne has exactly the same EtherCAT box, drive and module setup</div> </div><br/>) - Changing Version Control to Visual Studio + (In March 2022 the password policy of the s … In March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed. Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
- Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment
Potential Symptoms of a problem
*Gripper cannot pick up offcuts
*Gripper /profile end forced away from backfence
*Accuracy problems
*Gripper wobbles after it has released profile
Use the laptop to enable you to control the Service screen whilst inside the infeed table
Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. <br/>) - Setting Motor Overload Relays + (It is important to set the Motor Overload … It is important to set the Motor Overload Relays to the correct values according to the motor as if the current is set too low, the motor will continually trip the MCB and if it set too high then the motor will not trip the MCB under fault conditions, leading to the motor burning out.ditions, leading to the motor burning out.)
- TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements + (On Autoflow 2 Sawing Centres following 5 y … On Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by #Adding left right stability with additional slide rails at the top of the subframe #Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table ====Parts required: ==== R0010272 Kit: Saw Frame Rigidity Pt 2 This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components. See also [[TB0259 Autoflow Saw Head Reinforcement]][[TB0259 Autoflow Saw Head Reinforcement]])
- Move SR Datum Sensor to Higher Level R0019217 + (On a Mk4 Autoflow, The SR axis daum sensor … On a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters
*Easy to retrofit
*Sensor is protected in a case
*Short distance to connection box
*Uses existing mounting holes
*Easy to adjust and maintain
*Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface
*Can use E0000336 2mm range sensor reliably
*Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor
The parts are supplied in Kit R0019217B
illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>) - CX5120 Replacement + (Replacement of Beckhoff CX5120 Skill Lev … Replacement of Beckhoff CX5120 Skill Level: Experience with Twincat & Visual Studio n’t Switch CF cards around. Keep them in the CX5120’s they came with.</div> </div>)
- Installing VNC Server and Viewer + (Teamviewer are withdrawing support and are … Teamviewer are withdrawing support and are very dismissive of helping out with teamviewer issues for older operating systems. Sometimes the problem just has to be solved, so there are other tools that can be used to "piggy back" onto a teamviewer connection to an office PC. A reliable, free and simple method is to use VNC. This involves #Installing VNC Server on the old PC that you want to control #Installing VNC Viewer on the Piggy-back PC VNC Viewer can be downloaded [https://archive.realvnc.com/download/get/786/eula/ here] VNC Server can be downloaded [https://archive.realvnc.com/download/get/775/eula/ here]e.realvnc.com/download/get/775/eula/ here])
- Replacing Baldor Microflex Drive with RS Automation + (The Baldor Microflex drive with Beckhoff m … The Baldor Microflex drive with Beckhoff motor was a drive system combination that has now been superseded with a better performance system using an RS Automation Drive and motor combination The Part number for the upgrade is R0019052X Kit: X Axis Replacement using RS Automationit: X Axis Replacement using RS Automation)
- Convert TC2 Project to TC3 + (The Beckhoff system provides a system for upgrading to TC3 from a TC2 project. This tutorial goes through the steps required to ensure the links and setup of the original TC2 project are copied through to TC3.)
- Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
- GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
- ZX5 MH Infeed Basic IO Test and Setup + (The MH infeed on a ZX5 is a module which c … The MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs: - To be connected to mains power & be powered on - An air supply to the main blue line - Network connection (Network Cube) - HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet. Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed.ically for a fully installed and connected infeed.)
- PC Recovery Process + (The PCs are now shipped with a memory stick that includes a full recovery image. If the system fails in future, this allows a full recovery of the initial setup of the entire drive. Mouse and Keyboard are required for recovery process.)
- Updating Beckhoff TwinCAT3 Backend Version + (The TwinCAT3 beckhoff systems have a speci … The TwinCAT3 beckhoff systems have a special version of TwinCAT installed - the "Runtime" version XAR (eXtended Automation Runtime). This differs from the full "Engineering version XAE that is installed in the front end and camera PCs in that it is the bare bones of TwinCAT for machine running purposes. '''It does not have the Visual Studio editor in it.''' The runtime version may need updating to 3.4024.xx to allow the latest front end and PLC code to work the latest front end and PLC code to work)
- Upgrade ZX Machine to Beckhoff Drives and Control + (The ZX3 and ZX4 machines that have control … The ZX3 and ZX4 machines that have control systems that pre-date the Beckhoff hardware now have an upgrade available. The upgrade will bring up-to-date hardware to the machines control system and drives. The control system and drives will be changed to Beckhoff. TwinCAT 3 PLC and AX8000 series drives.f. TwinCAT 3 PLC and AX8000 series drives.)
- ZX5 Datum and Grip Pin Setup + (The ZX5 has a different and much improved … The ZX5 has a different and much improved grip system where we use the 10mm cutter to put holes in the end of the profile. The profile is then gripped by the grip pins to give a more accurate and reliable grip. Along with better machining accuracy, this also allows the X axis to be run at higher speeds and virtually eliminates gripper slip. For it to work accurately and reliably the system first needs to be set up mechanically on both the X and SX axis. And crucially, if the datum is changed the loading position also has to be changed, and vice versa. This is extremely important for the operator, and any on-site maintenance staff to be aware of as changing either one without compensating the other can lead to accuracy issues and miss grips.an lead to accuracy issues and miss grips.)
- TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
- Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
the arrow head position permanently will also alter Y notch depths</div> </div><br/>) - TM018B Microline and ZX3 V Notch Blade Setup + (The engineer will need a reasonable mechan … The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
- R0000299 Stroke assembly rebuild Part 2 + (The following instructions should be follo … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
- Upgrade - R0000173 Conveyor Motor + (The original style of conveyor is used on many machines, but the motor that powers it is no longer available. This guide will allow a different motor/gearbox to be used.)
- Stuertz Infeed - Align and dowel GX rack + (The rack on a Stuertz infeed is a helical … The rack on a Stuertz infeed is a helical type and is supplied unpinned, as the motor is not connected before delivery to Stuga The alignment must be checked then dowelled with 5mm roll pins The racks are already located in the "Y" direction with location pins, this procedure is purely to align the racks to each other in the GX directionhe racks to each other in the GX direction)
- Hikvision Camera Setup + (These are the Hikvision DS-2CD2343G0-I Cameras (C0001152) that will replace the obsolete UCAMs that have been used on previous machines. Connected via a multi way PoE injector (C0001238). And with SD card (C0001239).)
- PLC Source Control - Adding a Repository + (These instructions give details of how to … These instructions give details of how to set up a repository so that any changes made to the core project will be tracked. For the git source control to work it is important that GIT has been chosen as the source control program. see Prerequisits. The instructions start from : The project has been created and PLC code has been loaded in to the TwinCAT Xae Shell program.oaded in to the TwinCAT Xae Shell program.)
- PLC Source Control - Working with GIT and TcXaeShell + (These steps outline typical actions that make up a development cycle for changing code on a machine, saving changes locally and saving to the cloud repository using Git as the Source control tool.)
- Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (This area is prone to collect sharp - cornered offcuts which can pull the seal from the SR axis bearing. The kit will help prevent damage. Use Kit R0019199 Upgrade: Autoflow Slewing Ring Guard Kit <br/>)
- ACEpc Installing netedit with NetSetGo disk + (This procedure will completely overwrite a … This procedure will completely overwrite any data on the hard drive of the ACEpc.
This is not a problem on a flowline where the data resides on the main MH hard drive in a shared directory c:\saw.
If this process is to be carried out on a standalone saw or router, make sure the data is backed up first.
e sure the data is backed up first. <br/>) - Setting Up C0000422-KIT - Full Hardware 2023 + (This process takes the components to creat … This process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software - the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
- Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability
This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes
></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> <br/>) - R0019207 Upgrade SR Axis Spigot + (This upgrade utilises upgraded parts to en … This upgrade utilises upgraded parts to ensure a mechanical fix is maintained between the SR axis gearbox and main drive pin , whilst also giving the ability once upgraded for the gearbox to be removed with minimal mechanical time. three main parts will be replaced in this upgrade, obsoleting the removed parts Main components of upgrade D00004019E Turntable Mk5 D0004033E Alignment disc Mk5 D0004147E Turntable shaft Mk5nt disc Mk5 D0004147E Turntable shaft Mk5)
- B0000082b Motor replacement For Obsolete part B0000082 + (To rectify the obsoletion of B0000082 driv … To rectify the obsoletion of B0000082 drive motor, the following replacement kit has been designed to enable continued support of older assemblies within stuga machines . The kit consists of a new motor and appropriate gearbox, adapter plate and new fasteners . Also details are included here for a small modification to enable the upgrade to function correctly Following parts are required for this upgrade B0000082b load motor and gearbox 1 off D0008225b adapter plate F0000189 M6 x 25 set bolts 4 off F0000058 A form washer 4 off F0000190 M8 x 40 set bolts 2 off F0000007 M5 x 16 cap head bolt 4 off off F0000007 M5 x 16 cap head bolt 4 off)
- PLC Source Control - Selecting GIT as the source control Plug-in + (TwinCAT3 can use different source control programs for source control. These instructions show how to select Git as the source control Plug-in.)
- Upgrade Autoflow to Windows 10 + (Update 2024 - Upgrades now consist of a ne … Update 2024 - Upgrades now consist of a new Windows 11 PC with VM for the front end and a C6017 PC for the back end.
Upgrading an Autoflow to Windows 10 involves upgrading two PCS
#The Beckhoff control PC - replaced with a C0001225-KIT
#The Camera PC - replaced with a C0000422-KIT with a VM setup. this now becomes the front end PC
=== For Historical reference, these are the pre-2024 notes: === ''Upgrading an Autoflow to Windows 10 on site involves upgrading two PCS'' #''The Beckhoff control PC'' #''The Camera PC'' ''
The Beckhoff PC is not upgradable so needs to be completely replaced. We use the miniature [https://www.beckhoff.com/english.asp?industrial_pc/c6017.htm Beckhoff C6017] for this'' ''It is not cost effective to upgrade and old camera PC, so a new one is supplied'' ===''Notes''=== *''The Beckhoff PC is now powerful enough to run the front end and back end.'' *''The camera PC is there to replace the camera PC on site and contains the storage for the machine cameras'' *''Because the Beckhoff PC has limited hard drive space, the DDRIVE will be on the cameraPC''hard drive space, the DDRIVE will be on the cameraPC'') - TwinCat Connection Faults + (We are quite often faced with multiple Axi … We are quite often faced with multiple Axis/Door Open/ Estop faults all being reported at the same time. More often than not this is caused by a bad connection on the TwinCat system somewhere. If there is any dropout of connection at any point in the system it will result in this error. You could spend some time crawling about on your hands and knees, opening electrical cabinets and trying to find the fault manualy, but by using TwinCat we can save some time and effort, and pinpoint the cause almost immediately.and pinpoint the cause almost immediately.)
- R0000299 Stroke assembly rebuild + ( The following instructions should be fol … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
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