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• Naming Convention for Stuertz Corner Cleaner Teach Programs  + (This document defines the standard naming … This document defines the standard naming convention for teach programs used on Stürtz CNC cleaner machines. These machines clean weld sprue from uPVC profile joints. The naming protocol ensures clarity, consistency, and traceability across all program files.and traceability across all program files.)

• Item:M0001046 DLS Lubrication Unit 24V 4 Outlet  + (4 port auto-lubrication unit for Autoflow machines)
• TB0436 Creating a Backup Through WinMulti  + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
• Troubleshoot - Connecting Initial PLC Data Location  + (A couple of methods for fixing the PLC connection issue found on TwinCAT machines.)
• Autoflow Hepco Slewing Ring - Journal Adjustment  + (A2024 and A2025 both have Hepco slewing rings in their Machining Rings. This document describes how to access the journals for adjustment)
• Stuertz Infeed - Align and dowel GX rack  + (Align and pin main rack on Stuertz infeed)
• TB0418 Use of Plastic Reinforcing On Stuga Machines  + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
• Beginners Guide to uPVC Manufacturing Process  + (Basic Introduction to uPVC Manufacturing process)
• Case Study - Saw Jamming due to Y Notch at End Of Bar Offcut Length  + (Case study of profile jamming due to Y notch at the end of the bar)
• Commissioning - Z-Block Calibration  + (Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing.)
• R0002913E Install and Align Rotary head Subframe PART 2  + (Correct alignment protocol for subframe alignment)
• R0002913E Install and Align Rotary head Subframe  + (Correct alignment protocol for subframe alignment)
• TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR  + (Currently, the Flowlines have an m12 barre … Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.ce the functionality of the OCLEAR sensor.)
• Policy - Stock Naming  + (Defines the policy for the naming of Stuga Stock Parts and control of the additional fields used)
• Legacy Issue with Reverse Loading on Opposite Hand Machines  + (Details of the legacy software problem with machining reverse loaded profiles on left to right feed (OH) machines.)
• Parameters Dictionary  + (Dictionary of parameters in Stuga machines)
• TB0287 Importance of Outfeed Clear Sensor  + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
• Stuertz Infeed - Check GY Position Parallelism  + (How to check the parallelism of the Stuertz Infeed - GY axis position to backfence)
• Autoflow PC Cleanup  + (How to clear up any temporary or historical files that may slow the PC down)
• Stuertz Infeed Mk4p1- Setting GY and GZ Datum  + (How to correctly configure the datum points on the Stuertz Mk4.1 Infeed)
• StuertzCloud - Creating Local SQL Database  + (How to create a SQL Database instance on the local network to enable factory machines to communicate with StuertzCloud)
• Increasing Waste Amount for Specific Profiles  + (How to ensure the optimiser wastes a set amount of profile from the end of every bar)
• Z Transom Width Measurement  + (How to measure the width of a Z section profile)
• Correcting Screen Display Issues  + (How to overcome common screen issues on Stuga Machines)
• TwinCAT Issue - EtherCAT Network Protocol Missing  + (How to reinstall the EtherCAT network protocol if it is missing on a port)
• Setting Arrow Heads on ZX5 or ZX5-E  + (How to set arrow heads on Stuga ZX5 and ZX5e machines with the SY axis and Y notching on saw)
• Setting Ultrasonic Sensor - Vertical  + (How to set ultrasonic sensor to detect profile)
• WinMulti - Changing The Colour Identification Box  + (How to use the colour identification box to indicate profile colour and loading orientation)
• Energy Chain Installation - 2500 Series  + (Installation of the Igus 2500 Energy chain on Stuga machines)
• Stuertz Infeed - Reinforcing Forward Clamp Energy Chain System  + (Instructions on reinforcing the energy chain on Stuertz infeed table forward clamp system)
• TB0269 Proving Accuracy Variation due to Ambient Temperature  + (It has long been known that profile lengths grow and shrink with thermal expansion. This bulletin explains a method used to visually prove that this is a root cause of accuracy issues)
• Stuga Machine IO Dictionary - Inputs  + (List of input references used on Stuga Machines)
• Stuga Machine IO Dictionary - Outputs  + (List of output references used on Stuga Machines)
• Fault Finding Master Directory  + (Master Document for Fault Finding.)
• Accuracy Diagnosis - Mechanical Factors  + (Mechanical issues that can affect accuracy on Stuga machines)
• 90mm Z Profile Modifications  + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
• TB0403 Issues Arising from Bloated Saw Bar Queue  + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
• L0099901 Emergency Kit Samsung Nextmove Drive Repair  + (Operating procedures and instructions for the emergency repair kit for Samsung / Nextmove machines)
• Preparing a C0001401B for TwinSAFE Project  + (Overcoming an issue with the DS402 protocol on the AMI8121-3100-0F21 motor)
• Naming Conventions for Electrical Components  + (Policy for naming Electrical Components)
• Naming Convention for Axis Drives  + (Policy for naming axes on Stuga Machines)
• Naming Convention for Machine Modules  + (Policy for naming modules on Stuga Machines)
• Catégorie:Maintenance  + (Procedures for Set up and maintenance of Stuga Machines)
• Saje uPVC Unloading Process  + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
• TB0455 Mint Workbench Upgrade Issues  + (Ran into problems on Armstrong F044 after … Ran into problems on Armstrong F044 after attempting a Workbench upgrade to the latest version. The symptom was Error 2333 when the workbench was started and the program would not run – just display “Stopped”. From the front end, there was no “Start To Initialise” and the drives would not enablenitialise” and the drives would not enable)
• WinMulti - Run and Exit  + (Running and terminating the winMulti Program)
• DeviceMagic - Updating Customer Records  + (Since Feb 2024, a data link has been made between the Monday.com board system and the data on the Engineers DeviceMagic Form App.. This dokit describes how to correctly update and maintain the customer / machines / contacts data using the Monday boards.)
• Catégorie:Specification  + (Specification pages for Stuga Machines)
• TB0452 Ecoline using RSAutomation EtherCAT setup notes  + (The Climatec Ecoline is the first to use RS Automation EtherCAT drives. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
• TB0448 Ecoline using winMulti setup notes  + (The Climatec Ecoline is the first to use winMulti as the control software. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
• TB0338 Saw 500mm Blade Upgrade Switch Block Relocation  + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
• Training Laser on Ecoline  + (The laser on an Ecoline needs to be specially set up to measure the profile accurately)
• TB0161 Fitting Outfeed Clear Sensor on ZX Machine  + (The outfeed clear sensor that existed on Mk3 flowlines was not repeated on ZX machines. This leaves the machine vulnerable to crash.)
• TB0434 Setting Up Deep Y notches on ZX5  + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
• Guide to Fitting Eject Push Sensors on ZX Machines  + (This Dokit will provide step by step instructions on how to retrofit home and out sensors to the eject push bar on ZX machines.)
• ZX5 Improvements and Upgrades  + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
• TB0452 ZD620 Zebra Printer Setup  + (This document outlines the setup of the new ZD620 printers to replace the older Zebra 420d printers that are obsolete. Also Applies to ZD420 and ZD421 printers)
• TB0408 Stuga PCB Design Normalisation  + (This document records the result of the process carried out today to “normalise” the design and part notation for the PCBs that Stuga outsource. This follows confusion of poor naming and a lack of part numbers.)
• AX8000 Drives - ES Contactor Wiring  + (This document will provide the relevant instructions on how to add a safety contactor for the 3 phase power going to the Beckhoff AX8000 series drives on the Stuga Machines.)
• Machine Safety Components and Wiring  + (This page contains all of the different electrical safety devices used on the Stuga machines and how they are wired. Fore the safety circuit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Master)
• Safety Circuit Principles  + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)
• WinMulti - Adding Cuts to the Manual Input Piece  + (This page will instruct the operator in the correct Procedure to add cuts to the manual input profile.)
• ZX3 and ZX4 Safety Circuit Fault Finding  + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX3 and ZX4 machines.)
• ZX5-S and ZX5-e Safety Circuit Fault Finding  + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the ZX5-S and ZX5-e machines.)
• Setting up an Ecoline Barcode Scanner  + (This tutorial will teach you how to correctly set up an Ecoline Barcode Scanner. This could either be a handheld device or an 'Orbital' scanner attached to the infeed table.)
• ACEpc Changing IP address using netedit  + (Using the netedit program to change the IP address of an ACEpc running DOS software)
• ZX5 Clamp and Gripper Height Changes for Tall Profile  + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
• R0000088E Slide Spindle Double Standard Mk5  + (Work Instruction for R0000088E Slide Spindle Double Standard Mk5)