Cette page fournit une simple interface de navigation pour trouver des entités décrites par une propriété et une valeur nommée. D’autres interfaces de recherche disponibles comprennent la page recherche de propriété, et le constructeur de requêtes ask.
Liste de résultats
- Device Magic - Adding a Device Email Address + (PM service and service call reports will b … PM service and service call reports will be sent to the engineer's own email address automatically, but '''''only if''''' the device "Email" property is set up correctly.
This needs to be done separately using a device magic account.
's device is renewed or needs to be re-added in Device Magic</div> </div><br/>)
- Omron E5CVS PV Shift + (<div class="annotatedImageDiv" typeof=" …
) - Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (<div class="annotatedImageDiv" typeof=" … Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.
The original PC cannot be used because
*It is not powerful enough to run v6 front end
*The operating system cannot be upgraded to Windows 10
*It cannot be upgraded to TwinCAT3
The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
. It has an upgrade to 1.9Ghz 4 core processor.
Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
era PC, hence the camera PC can be retired after the upgrade<br/>) - R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (<nowiki>'''<u>Tools required&l …
'''Tools required''' ;P0001070 Valve Base: Type 41 6 Position Ø6 x 2<br /><br />P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8<br /><br />P0001101 Male straight 12mm to 1/4 bsp x 5 <br /><br />P0001102 Male elbow 12mm to 1/4 x 2<br /><br />P0001186 Valve 24v dc SMC x 12 <br /><br /><br /><br /><br/></nowiki>)
Tape rule
Steel rule
standard hex keys
Standard HSS drill set
Standard Tap set
Hack saw
Ball Pein hammer
Centre punch
'''Part Required'''
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 3
P0000024 Fitting: Hex Nipple 1/4 BSP x 1
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
P0000097 Fitting: Elbow Adaptor 8mm - 1/4 BSPT x 1
P0000159 Fitting: Stem Blanking Plug 6mm x 3
P0000160 Fitting: Flow Controller In Line 6mm x 2
P0000279 Female Cross 1/4'' NPT x 1
P0000297 HighLow Pressure Valve x 1
P0000419 Air Service Unit OH (P0283)x 1
P0001070 Valve Base: Type 41 6 Position Ø6 x 2
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 8
P0001101 Male straight 12mm to 1/4 bsp x 5
P0001102 Male elbow 12mm to 1/4 x 2
P0001186 Valve 24v dc SMC x 12 - R0015114 Bench Assemble Valve Banks and Regulators + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' <br />P0001071 Valve base type41 8 position x 1<br /><br />P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4<br /><br />P0001101 Male straight 1/4 bsp to 12mm x 2<br /><br />P0001102 Fitting male elbow 12mm 1/4 x 4<br /><br />P0001105 Bulkhead straight 12mm x 6<br /><br />P0001186 Valve. 24v dc smc x 8<br /><br /><br/></nowiki>)
Standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
'''Parts Required'''
H0007998 Regulator internal mount 5 way x 1
P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 14
P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 9
P0000021 air gun assembly x 1
P0000024 hex nipple 1/4 x 3
P0000058 Regulator Mounting Kit x 1
P0000074 Elbow Adaptor 8mm - 1/8 BSP (Pneumax not acceptable) x 2
P0000096 Fitting: Brass Reducing Bush 1/2 - 1/4 x 2
P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2
P0000145 tee equal 1/4 x 3
P0000159 Fitting: Stem Blanking Plug 6mm x 2
P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1
P0000278 Regulator 0-2 bar x 1
P0000332 Regulator with Gauge G1/8'' 0-8 bar x 8
P0000361 1/4'' Male Probe to suit 1/4'' PCL Female coupling x 1
P0000419 Air Service Unit OH (P0283) x 1
P0001071 Valve base type41 8 position x 1
P0001074 Fitting: 1/4" BSP Hex Head Silencer x 4
P0001101 Male straight 1/4 bsp to 12mm x 2
P0001102 Fitting male elbow 12mm 1/4 x 4
P0001105 Bulkhead straight 12mm x 6
P0001186 Valve. 24v dc smc x 8 - Autoflow Maintenance - Gripper + (<nowiki>The following preventative m …
The following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide: i-Weekly<br />20 Hrs/Week Monthly</pre></div></nowiki>)2-3 Shifts Weekly
40 Hrs/Week Bi-Weekly
20 Hrs/Week Monthly - Autoflow Maintenance - Infeed + (<nowiki>The following preventative m …
The following preventative maintenance tasks should be carried out regularly on the machine. The frequency depends on the machine use, but as a guide: kly<br />20 Hrs/Week Monthly</pre></div><br/></nowiki>)2-3 Shifts Weekly
40 Hrs/Week Bi-Weekly
20 Hrs/Week Monthly - R0015041 Bench Assemble Top Hood Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard Hss drill set
Standard tap set
Acoustic foam cutting board and straight edge
Utility Blade
'''Parts Required'''
Pre wired light, beacon and network cable from electrical department
C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1
C0001239 Micro SD Card 32Gb Class 10 x 1
D0000770 Door Hinge (M0016) x 2
D0001877 Saw Top Door Mk4 x 1
D0004641 Hinge Pin Block (D7445) x 1
D0004642 Flap Counterbalance Bar x 1
D0004645 Safety Flap Hinge Pin x 1
D0004679 Flap Stiffening Bar x 1
D0004705 Flap Hinge Bar x 1
D0004747B top door screen x 1
D0004807 Flap x 1
D0007445 Hinge Pin Block OH (D4641) x 1
D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1
E0000275 Button: Base Fixing 1 N/C x 1
E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1
E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1
H0004643 4mm Axxis Clear 145mm x 690mm x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock )
M0000036 Sign - Ear Protection x 1
M0000048 Gas Spring 15mm x 100mm x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 <br/>) - R0015337 Bench Assemble Guarding Components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Acoustic mat cutting board and straight edge
Utility blade
'''Parts Required'''
D0000770 Door Hinge (M0016) x 2
D0001886 Front Door Saw Mk 4 x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
M0000031 panel edging ( consumable stock )
M0000150 Stuga sticker clear x 1
M0000154 Stuga service sticker x 1
uga sticker clear x 1 M0000154 Stuga service sticker x 1 <br/>) - Stuertz Infeed - Freeing Roller under Gripper Arm + ('''Applies to: A2026-A2030 Autoflow Mk4 wi … '''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors'''
In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition
nfident in using TwinCAT on the VM machine to navigate to settings</div> </div><br/>) - TB0390 Fitting SR Datum Sensor + (<br/>
<table class="wikitable" bo …
3" valign="top">F0000059 </td><td width="359" valign="top">M8 Washer </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''9''' </td><td width="123" valign="top">F0000014 </td><td width="359" valign="top">M6 x 20 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''10''' </td><td width="123" valign="top">F0000028 </td><td width="359" valign="top">M8 x 50 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr></table>)'''Item Number''' '''Part Number''' '''Description''' '''Qty''' '''1''' D0015489 Saw Turntable Sensor Bar 1 '''2''' D0015490 Saw Turntable Sensor Flag 1 '''3''' D0015491 Saw Turntable Flag Bracket 1 '''4''' E0000336 8mm Threaded Proximity Sensor 1 '''5''' E0000337 M8 90° Lead 1 '''6''' F0000543 U Bolt 3” with Nuts 1 '''8''' F0000059 M8 Washer 2 '''9''' F0000014 M6 x 20 SKT CAP SCREW 2 '''10''' F0000028 M8 x 50 SKT CAP SCREW 2 - Create a TwinCAT Project from Scratch + (<br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Beckhoff Technical help is available on 01491 410539 option 3</div> </div> <br/>)
- Updating winStugaSaw Software to v4 + (<div class="icon-instructions caution-i …
With the upgrade of the source code editor to Visual Studio 2017, and the associated security changes to Windows, many thing changed with the Windows .net libraries. In order to maintain the code, it needed to be upgraded.
This upgrade had major consequential effects:
# It was not compatible with windows XP any more due to security issues
# A new version of Workbench needs to be installed
any more due to security issues # A new version of Workbench needs to be installed <br/>) - DM - Updating Resources + (<div class="icon-instructions caution-i …
All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.
used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div><br/>) - OBSOLETE Installing SourceTree Version Control Software + (<div class="icon-instructions caution-i … Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
- TB0426 Replacement Zebra Printer Setup + (<div class="icon-instructions caution-i … [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions]iv> [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions])
- ZX5 Installation Procedure + (<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Read the risk assessment and method statements before proceeding.</div> </div>)
- TB0409 Setting Up Windows 10 PC 2018 + (<div class="icon-instructions caution-i … Please use [[Setting Up Windows PC C0000422-KIT 2023]][[Setting Up Windows PC C0000422-KIT 2023]])
- Commissioning a Beckhoff Axis + (<div class="icon-instructions dont-icon"> <div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div> <div class="icon-instructions-text">...Any stepper motor drives will need the EP7041 drive to be programmed first</div> </div>)
- Setting Up Windows PC C0000422-KIT 2023 + (<div class="icon-instructions idea-icon … stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div> </div>)
- R0015321 Bench Assemble Guards and Doors + (<u>'''Tools Required'''</u>
… '''Tools Required'''
Standard hex key set
Standard spanner set
Dymo label printer
'''Parts Required'''
C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 3
C0001239 Micro SD Card 32Gb Class 10 x 3
D0007643B Perspex Glazing - Door x 4
D0007644B Machining Centre Door 1 x 2
D0007645B Machining Centre Door 2 x 2
D0007654B Perspex Glazing - Front Guard MkB x 1
H0015747 8mm diameter rod x 1 ( in process of changing to D0015747 x 4 )
M0000036 Sign - Ear Protection x 1
M0000201 T Handle Cabinet Lock x 2
gn - Ear Protection x 1 M0000201 T Handle Cabinet Lock x 2 <br/>) - TB0415 Method to Prevent Loosening of Saw Blade + (==Problem==
On Z063 the bolt holding the s … ==Problem==
On Z063 the bolt holding the saw blade onto the spindle has regularly been loosening during use.
==Solution==
The M16 bolt will be replaced with a stud and castle nut that can be locked with a cotter pin.
==Tool List==
Drill with Ø5.0 bit
24mm Spanner
C Spanner
= Parts List =
0000549 </td><td width="319">Split Pin 4mm x 32 </td><td width="302">1 </td></tr><tr valign="TOP"> <td width="76">F0000550 </td><td width="319">Castle Nut M16x1.5 </td><td width="302">1 </td></tr></table>)D0004031B Saw Washer 3mm 1 D0015560 Spindle Stud 1 F0000273 Spirol Pin Ø6 x 30 1 F0000549 Split Pin 4mm x 32 1 F0000550 Castle Nut M16x1.5 1 - Monday - Getting Started For Engineers + (==Why Change?==
*mHelpdesk limitations
** … ==Why Change?==
*mHelpdesk limitations
**Cludgy to use
**Slow response
**Cannot connect to other apps or emails
*Monday advantages
**Easier and more elegant to use
**More configurable
**easy to email into
**Better searching
**Expandable to whole business
**Cheaper
==Similarities to mHELPDESK==
*Monday consists of a set of user definable “Boards” that contain a list of “Pulses”.
*The “pulses” can be configured however we like.
*I have created a “Board” called “Service Jobs”
*On the Service Jobs Board, I have designed the “Pulses” to mimic the service jobs, so this will include the machine, the status, the type classification, etc
*Any pulse has associated “Updates”. These are just like the “items” on an mHelpDesk job, but is much more flexible than the plain text of mHelpdesk
*The service team will assign jobs as before
*The job should be updated by yourself during your visit
*The database of jobs is searchable so you can find the machine history
so you can find the machine history <br/>) - Correcting Linearity with Rack Offset File + (Accuracy problem on A2001 was traced to a … Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity. machine in the 20 year history that has needed these alterations</div> </div>)
- Monday - Obtaining Customer or Machine Address from a Job + (All machines in the Monday database have their locations stored to make it easy for an engineer to navigate to site using the map features in Android or Apple phones However, it is not intuitively clear how to get to this information)
- R0000711 Rotary Base Assembly REV2 + (Detailed steps to correctly install rotary … Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
- Device Magic Clearing Android RAM and Cache + (Device magic has been know to get stuck de … Device magic has been know to get stuck delivering finished forms. Symptoms will be - -Once a form is completed it gets moved to the 'submissions' section. Once there it can take hours or days for it to finally upload. -Unless you manually go into submissions it all seems like it has uploaded ok as it gets moved from 'drafts', but it hasn't. -This happens whether on 4g+ or fibre optic WiFi at home -I eventually give up or forget to keep refreshing it on the submissions page, then if I go back on the app a few days later that is sometimes when it finally sendser that is sometimes when it finally sends)
- Correct Adjustment of Saw Anaconda Rotation + (How to correctly Adjust the Saw conduit to prevent it hitting the guard locking device)
- Upgrading Project File on TwinCAT2 System + (How to upgrade the .pro file (project) on … How to upgrade the .pro file (project) on a Beckhoff TwinCAT2 system
ram called "TwinCAT PLC Control" to download the PLC project</div> </div><br/>) - Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original
This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>) - Create a TwinCAT Project from Existing Project + (If you are confident and proficient in usi … If you are confident and proficient in using the Visual Studio editor to create TwinCAT projects, you can shortcut a lot of the data inputting by copying and modifying an existing project. This will keep the naming conventions and links exactly the same
ne has exactly the same EtherCAT box, drive and module setup</div> </div><br/>) - Changing Version Control to Visual Studio + (In March 2022 the password policy of the s … In March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed. Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
- Monday - Putting Customer Machines On Stop + (It is important that everyone does this th … It is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
- Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment
Potential Symptoms of a problem
*Gripper cannot pick up offcuts
*Gripper /profile end forced away from backfence
*Accuracy problems
*Gripper wobbles after it has released profile
Use the laptop to enable you to control the Service screen whilst inside the infeed table
Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. <br/>) - Setting Gripper Nose + (It is very important to ensure the gripper nose and heel is correctly set up. This assembly is subject to a lot of wear and tear and maintenance is very important. Incorrect setting or play in this assembly is a major cause of accuracy issues)
- Autocut Piece Jammed + (Let's say a small piece has become wedged … Let's say a small piece has become wedged between the eject table and the outfeed table frame.
ach into the machine until it is safe to do so - Press ESTOP</div> </div><br/>) - Monday - Emails to Updates + (Mondays has changed the way it deals with … Mondays has changed the way it deals with the way it writes updates via email, in a very useful way for us. This will save a lot of time cutting and pasting information from emails. Simply put, * when you send an email, cc: the unique email address for the item in your email you are sending. This is standard practice to get your email into Mondays. * When your contact replies (with reply all) * their reply will now magically appear in the Monday update for the item. * It even strips out the email trail, leaving just the important reply It used to be the case that only members of Stuga.co.uk could send an email directly to an update, but this has now changed…ly to an update, but this has now changed…)
- Ensuring Mapped Drives Connect Every Time on Startup + (Never found out why but seems Windows tries to manage the Mapped Drives before The Network Service is up and running)
- Move SR Datum Sensor to Higher Level R0019217 + (On a Mk4 Autoflow, The SR axis daum sensor … On a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters
*Easy to retrofit
*Sensor is protected in a case
*Short distance to connection box
*Uses existing mounting holes
*Easy to adjust and maintain
*Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface
*Can use E0000336 2mm range sensor reliably
*Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor
The parts are supplied in Kit R0019217B
illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>) - ZX5 V Notch Blade Mechanical Setup + (On previous models the V notch separation … On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab) you will be in close proximity to the V notch blades and tooling.</div> </div>)
- CX5120 Replacement + (Replacement of Beckhoff CX5120 Skill Lev … Replacement of Beckhoff CX5120 Skill Level: Experience with Twincat & Visual Studio n’t Switch CF cards around. Keep them in the CX5120’s they came with.</div> </div>)
- Setting Infeed Loading Wheel + (Setting the pressure and clutch tension on … Setting the pressure and clutch tension on the loading wheel is critical for the reliable and accurate running of the machine If set incorrectly, the profile will slip and not load correctly or will not give an accurate start position for the datum holes The goal is to set the system to a "goldilocks" zone where there is enough pressure and clutch tension to reliably load a bar, but not too much so the clutch limits any correctional movement from the gripper arm on loading e video demonstrates how easy it is for the wheel to become loose</div> </div>)
- Setting Profile Detection Laser Sensor + (Setting the profile sensor correctly is im … Setting the profile sensor correctly is important as it will lead to incorrect offcut measurement.
ensure the sensor is set for the range of different colours</div> </div><br/>) - Changing Main Saw Blade + (Stuga recommends this blade be changed aft … Stuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing:
* Awful cutting sound / smell
* Profile dragging (sizes too short)
* Brown burnt swarf
* Smoke coming out of profile end while cutting
p and can be awkward to manouver out of the saw, please be careful</div> </div><br/>) - TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (The ZX5 has two bar measuring systems – th … The ZX5 has two bar measuring systems – the side laser and the sensor array. The side laser scans the bar as it moves into the final loading location, which gives the software a “heads-up” for the length of the bar. If the length is different to expected, the software will then use the sensor array to measure the bar length. There are 2 measurement methods because the side laser is not 100% reliable, especially on shorter lengths below 3000mm. However, it does mean the system does not have to grip and measure / reoptimize each bar length, so improves the cycle time. The sequence is as follows 1. During the conveyor loading, measure the length using the side laser 2. Once loaded to backfence, check the backfence sensor array. 3. If the sensor array rough measurement does not match the laser – a. If the laser measured length < infeedLaserRemeasure, continue and measure with rear sensors b. If the laser measured length < infeedLaserRemeasure, flag an error that laser has not measured correctly. c. If it does match, use the laser value to reoptimize the bar if it is different than expected 4. Load and Grip bar, if necessary, measure accurately with rear sensor arrayssary, measure accurately with rear sensor array)
- Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
the arrow head position permanently will also alter Y notch depths</div> </div><br/>) - Repairing R axis datum pin + (The datum pin on the old ZX4 at Sidey was … The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
- TM018B Microline and ZX3 V Notch Blade Setup + (The engineer will need a reasonable mechan … The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
- TB0422 Commissioning ZX5 Software 2018 + (The first step in commissioning a new mach … The first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (The out sensor used for the vorlaufwagen c … The out sensor used for the vorlaufwagen cannot be a standard reed switch because the cylinder that drives this output is a telescoping version. It is impossible to detect the out position. Therefore, a sensor is fitted that must be programmed to set a high output when it detects the full range has been reached The sensor is a [https://www.pepperl-fuchs.com/global/en/classid_53.htm?view=productdetails&prodid=42559#overview Pepperl+Fuchs VDM28-8-L] Datasheet can be downloaded [https://files.pepperl-fuchs.com/webcat/navi/productInfo/45/452859n.pdf?v=20220926110229 here] '''Function''' The distance measurement device contains one transmitter and one receiver incorporated into a single housing. The transmitter light is reflected back to the receiver from a target. The sensor determines the distance to the target and triggers a switching function or supplies the relevant measured value for processing. '''Assembly instructions''' The sensor can be mounted by means of through holes or by using a mounting bracket or mounting clamp Ensure that the surface is level in order to prevent the housing from becoming distorted when the fittings are tightened. It is advisable to secure the nuts and screws using spring washers in order to prevent the sensor from being incorrectly adjusted. '''Connection''' Connect the device in accordance with the connection diagram in the datasheet. '''Adjustment''' The green LED lights up when the operating voltage is switched on. Adjust the sensor so that the laser point is on the gripper bodyso that the laser point is on the gripper body)
- Viewing Camera Footage from Hikvision Cameras + (The video footage from a Hikvision camera … The video footage from a Hikvision camera can only be viewed via Windows "Internet Explorer". The camera web page also has the facility to playback and download the recorded images stored on the memory card in the camera.
sion. For reasons unknown, Hikvision have not kept this up to date for the latest drivers (Edge and Chrome)</div> </div> <br/>) - Autocut Regular Maintenance + (This checklist needs to be carried out at … This checklist needs to be carried out at regular intervals, in conjunction with the daily maintenance.
gt; <td>Single Shift Full Time </td><td>Bi-Weekly </td></tr><tr> <td>Up to 50% utilisation </td><td>Monthly </td></tr></table>)Use Profile Regularity 2-3 Shifts per day Weekly Single Shift Full Time Bi-Weekly Up to 50% utilisation Monthly - Alignment guide using wire line + (This dokit is to help with the use of a wi … This dokit is to help with the use of a wire line to set alignment correctly on mechanical build up. Using a wire line correctly will ensure a very accurate straight line is achieved . Accuracy of + - 1 mm over any distance can be achieved using the following method. Using one incorrectly can also easily be done.! The steps shown can be applied to all types of alignment , when you have a vertical face on components that require aligning. face on components that require aligning.)
- Units of Measure modification CIM50 + (This guide is to show how to amend units o … This guide is to show how to amend units of measure of existing stock items. If a new product is created please ensure the Units of measure is always set up correctly from the beginning . The CIM50 guide for Units of Measure setup is [https://cimservices.sharepoint.com/:w:/s/Cim50PartnerMarketing/EZhA_HF6SFJLmkVO5WANYXIBZdMx4hbVnuY3cdIF78p7lg?rtime=FcNQz7GE2Ug here]4hbVnuY3cdIF78p7lg?rtime=FcNQz7GE2Ug here])
- Ecoline - Setting V Notches on winMulti Software + (This is the full setup procedure for V not … This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example -
- Blade Change
- Blade buckled
here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/>) - PC Bios Power settings + (This power setting enables the PC to Boot … This power setting enables the PC to Boot up automatically when power is first detected, in other words when the power is “lost” and then “returns”, without the necessity to manually press the power button on the PC. The following description shows how to set the auto power-up on but beware this Technical Bulletin only applies to the “ASUS UEFI Utility BIOS Version 2.x.x”. This document is for the ASUS Pcs For the Dell PCs use [[PC Bios Power Settings - Dell]]ttings - Dell]])
- Dokit - Creating A Work Instruction + (This tutorial guides you in how to create … This tutorial guides you in how to create Work Instructions in Dokit and to avoid the pitfalls.
If the Work Instruction is already created, follow the process [[Dokit - Editing Work Instructions]]
= Warnings =
a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>) - Setting Up New Printer - GX420d + (This tutorial requires a basic knowledge o … This tutorial requires a basic knowledge of IP addresses - what are they and what are they forork. This is contained in the Saw Parameters - printerIPAddress. </div> </div>)
- Dokit - Editing Work Instructions + (This tutorial shows you how to edit the co … This tutorial shows you how to edit the content of a work instruction, allowing you to
*Add New Steps
*Add numbering and bullets to the text
*Add and crop Photos
*Annotate photos with arrows, numbers and text
*Change step sequence and insert steps
*Add Call-outs and warnings
*Add Links to other websites or other Dokit pages
=Warnings=
a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>) - Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability
This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes
></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> <br/>) - Filling Out An Online Daily Timesheet Form + (We are using Monday.com to handle daily ti … We are using Monday.com to handle daily timesheet entries. The layout of the form has been designed to make data input as minimal as possible. We are looking to improve accuracy of time capture, cut down administration time and to make historical data available without the need to store paperwork or take pictures. You will only be able to view and edit your timesheet when logged into your Monday.com account. Other employees are unable to see your data.her employees are unable to see your data.)
- Removing TwinCAT3 Interpolation Licence + (Wen creating a new project on conversion f … Wen creating a new project on conversion from a TwinCAT2 to TwinCAT3 system, there may be a reference to a an unrequired NCi licence (interpolation)
variable speeds to create a shape, like a diagonal line or circle</div> </div><br/>) - Ecoline - Datum and MitreOffset Tests + (When an Ecoline is commissioned, the posit … When an Ecoline is commissioned, the positional accuracy needs to be set up.
These are also useful tests to check if the machine is maintaining positional accuracy
tent, repeatable results before making any parameter changes</div> </div><br/>)
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