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- StuertzCloud - Setup Overview + (Overview of the setup process for integrating a customer to the StuertzCloud ProOpt system)
- GE Control Components Changeover + (A step by step process of how to change all of the GE electrical components over to the new Eaton variants. This Dokit will also be a log to keep hold of historic changeovers with the electrical components.)
- ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Alignment process and criteria for module B to C)
- ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Alignment process and criteria for module A aligning to module B)
- TB0418 Use of Plastic Reinforcing On Stuga Machines + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
- GY GZ axis setup with Jetter Motors + (Autoflow MK4 GY&GZ axis setup with Jetter Motors)
- Toshiba - B-EX4T1 Printer Setup + (B-EX4T1 Printer Setup for Auto Labeling)
- Beginners Guide to uPVC Manufacturing Process + (Basic Introduction to uPVC Manufacturing process)
- R0015346 Conveyor blower system + (Blower system pipework installation)
- TB0451 CX5120 Beckhoff PC Setup + (OBSOLETE - Please use confluence)
- Placing a TwinCAT3 Machine Under Source Control + (Changing the directory structure to allow a PC used for PLC code editing to sync with the source code version control system)
- Setting Infeed Datum Clamp + (Correct Setup of the Infeed Datum Clamp)
- Monday - Putting Customer Machines On Stop + (Correct process for placing a customer on /off stop)
- Hazard Rating System + (Description of the Hazard rating system employed by Stuga Machinery Ltd to classify and compare risk)
- ZX5 Production R0015040 Module F to R0015001B Module E alignment + (Details for correct alignment and process steps)
- R0015294 Fitment of wire basket and feed pipes + (Details for fitting of cable and pipe basket to transfer system)
- R0015350 Fit Rigid Ducting + (Details for hard piping of extraction system)
- ZX5 MH Infeed Basic IO Test and Setup + (Guide for basic Input and Output testing / setup on the ZX5 MH Infeed Module)
- Diagnosing EtherCAT Issues - Advanced + (Hoe to trace TwinCAT3 EtherCAT issues using the System Manager Advanced features)
- Changing Version Control to Visual Studio + (How to change the version control software from Sourcetree to the inherent system on Visual Studio)
- StuertzCloud - Creating Local SQL Database + (How to create a SQL Database instance on the local network to enable factory machines to communicate with StuertzCloud)
- Monday - Emails to Updates + (How to ensure supplier / customer emails are automatically recorded on Monday Jobs / Items)
- Accessing Machine Location from a job + (How to find a machine / customer location from an assigned job)
- Upgrading Project File on TwinCAT2 System + (How to load a new project with a TwinCAT2 System)
- Monday - Searching for Jobs at a Customer on Mobile App + (How to look ahead or search for outstanding jobs at a particular customer or build number)
- PC Recovery Process + (How to recover P.C following a system failure, using the USB recovery stick.)
- Troubleshoot - Permanent IP Address - Windows 7 Embedded - Beckhoff + (How to setup or change the IP address on a Beckhoff CX5120/CX5020 running on Windows 7 Embedded.)
- Cannot set dual TwinCAT route + (How to solve problem when setting two routes to a TwinCAT3 system)
- Beckhoff Servo Drive Error Diagnosis + (How to use the Drive Manager tab on System Manager to view historical drive errors on Beckhoff drives)
- Full Version Upgrade TwinCAT3 WinMulti + (Installing a full system software upgrade on a TwinCAT3machine)
- Stuertz Infeed - Reinforcing Forward Clamp Energy Chain System + (Instructions on reinforcing the energy chain on Stuertz infeed table forward clamp system)
- Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit + (Kit R0019199 contains a kit of components for protecting the SR axis bearing system on an Autoflow. This area is prone to collect offcuts which can pull the seal from the SR axis bearing)
- Laser Setup on Flowline/ZX3 for Laser Holes + (Laser Setup on Flowline/ZX3 for Laser Holes)
- Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
- Monday - Getting Started For Engineers + (Monday is a task management system that ca … Monday is a task management system that can be configured for anything. It can be used for to-do lists and project planning or that needs to hold a To-Do list of tasks. It allows a history of actions for tasks, along with an upload area for any type of file, photo, etc. Its real strength is in team communication, as everyone has access to all the informationeveryone has access to all the information)
- Label Applicator Setup Notes + (Notes on installation of the auto label applicator system)
- TB0401 Overcoming Backlash Adjustment Limitation + (On the Hepco rack / pinion / journal system, it is possible to get into a situation where no more adjustment is available using the motor mounts.)
- ZX4 Saw Centre + (Operation of the ZX4 Saw centre, conveyor and extraction system.)
- PC Configuration - ZX F + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT3 system running the back end for the whole machine.)
- PC Configuration - Flowline D + (PC network configuration of the Flowline following using a Beckhoff TwinCAT3 system which controls both the saw and windows side.)
- PC Configuration - ZX E + (PC network configuration of the ZX3 / 4 following using a Windows Front End Pc and Beckhoff TwinCAT2 system running the back end on machining centre side. Windows PC with Nextmove ESB on Saw side)
- PC Configuration - ZX D + (PC network configuration of the ZX3 / 4 following using a Beckhoff TwinCAT2 system on machining centre side and Nextmove ESB on Saw side)
- R0015078B Module A infeed arm alignment + (Process for alignment of infeed arms)
- Saje uPVC Unloading Process + (Process for unloading and locating Autoflow Mk4 machine in Saje upvc)
- Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
- TB0406 Procedure to replace drive on TwinSAFE systems + (Replacing a Beckhoff Ax5000 drive on 2016 onwards systems has complications due to the TwinSAFE system)
- TB0393 Case Study M005 Microline Saw Blade Cutting Into Gripper + (Saw blade has cut into gripper, despite the protection system with the sensors being fitted to prevent the saw valve output operating.)
- Setting Up Windows PC C0000422-KIT 2023 + (Setting up a windows 11 Dell PC created with C0000422-KIT with Dionisys preconfigured setup)
- TB0323 Stuga On-Site Private Networking Net116 + (Setting up external router for customer network isolation)
- IP Camera Viewer exe Setup + (Setting up the freeware 4 camera viewer system IP Camera Viewer.exe for simple multiple camera views on a machine)
- DeviceMagic - Updating Customer Records + (Since Feb 2024, a data link has been made between the Monday.com board system and the data on the Engineers DeviceMagic Form App.. This dokit describes how to correctly update and maintain the customer / machines / contacts data using the Monday boards.)
- TB0425 Lenovo Tablet Setup + (Stuga Service Engineer Tablet Setup)
- Saw Y Drive Calculations + (Technical Details of the Saw Y Drive system)
- TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
- TB0377 Setting Beckhoff Homing To Zero Pulse + (The homing setup parameters for a Beckhoff system are unclear)
- Throwaway Chutewidth and SmallestGrip + (The parameters work together to define the … The parameters work together to define the process that happens with the final offcut at the end of a bar when it is too small to be ejected onto the outfeed table. It is surprisingly complicated, particularly on an Autoflow machine where the final piece is gripped. machine where the final piece is gripped.)
- TB0434 Setting Up Deep Y notches on ZX5 + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
- Understanding Output Timings Tab + (The winMulti software contains a system to monitor machine performance and a screen to view the details. It is accessed by tapping the service button, then selecting “Output Timings”.)
- Specialised Settings for Beckhoff Drives + (There are a number of specialised settings that need to take place on the Beckhoff setup for a new machine.)
- TB0409 Setting Up Windows 10 PC 2018 + (These instructions allow the computer to be set up correctly ready for delivery to customer’s site. The customer can plug it in to a network connection and we can then connect to update backups, etc.)
- TB0452 ZD620 Zebra Printer Setup + (This document outlines the setup of the new ZD620 printers to replace the older Zebra 420d printers that are obsolete. Also Applies to ZD420 and ZD421 printers)
- TB0408 Stuga PCB Design Normalisation + (This document records the result of the process carried out today to “normalise” the design and part notation for the PCBs that Stuga outsource. This follows confusion of poor naming and a lack of part numbers.)
- Removing or changing a Beckhoff AX8000 series servo drive + (This is the process of removing or changin … This is the process of removing or changing a Beckhoff AX8000 series servo drive. Unlike the AX5000 series, these drives are all supplied by one power unit containing the 3-phase and 24v connections (underneath) as well as the EtherCAT connections (on the front). All the drives in the unit are then connected together by design.nit are then connected together by design.)
- Upgrade ZX Machine to Beckhoff Drives and Control + (This tutorial will provide a step by step guide on how to upgrade a ZX style machine to have Beckhoff drives and control system.)
- TB0426 Replacement Zebra Printer Setup + (This will describe the setup of a replacement Zebra printer after a fault with one on site.)
- ZX5 Datum and Grip Pin Setup + (This will guide you through the machanical setup of the grip pins, along with datum and loadPos calibration.)
- SLOADPOS for Flowline,ZX3 and ZX4 + (Understanding What Sloadpos is and what the 3 column values mean on Flowline,ZX3 and ZX4. The ZX5, Autoflow and Microline do not use system in the same manner described here.)
- TB0445 ZX5 Setup - Infeed Measure Sensor Calibration + (ZX5 Setup - Infeed Measure Sensor Calibration)
- TB0447 ZX5 Setup - X Axis Beam Calibration + (ZX5 Setup - X Axis Beam Calibration)
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