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TM003 Flowline Overview + (This module should give the trainee a gene … This module should give the trainee a general understanding of the concepts behind the original "Flowline" and "ZX4" and how the machine is broken down into simple sub-systems. The module is aimed at anyone who wishes to know the machine in more depth than an operator, and is the basis for further modules.tor, and is the basis for further modules.)

ZX5 Production R0015122 Module A to R0015139 Module B alignment + (Alignment process and criteria for module A aligning to module B)
ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Alignment process and criteria for module B to C)
R0015341 Bench Assemble Electrical Cabinet with Pneumatics and controls + (Assembly details for Module F cabinet pneumatics)
R0015079 Infeed extension assembly + (Assembly instructions for infeed module A extension section)
R0000699B Bench Assemble Drive chains + (Bench assemble of Drive chains for Module A)
TB0299 Gripper Insert Fitment + (Correct procedure for Flowline Gripper Insert fitment)
ZX4 Machine Centre + (Description and architecture of the ZX4 machining module.)
Minable and Maxable - Operations at the ends of the bar + (Description and definition of minable and maxable on a Stuga flowline. Why and how this leads to larger trim and waste amounts at the start and end of the bar)
ZX5 Production R0000548E Module G to R0015040 Module F alignment + (Details for alignment of module G to F inclusive of additional safety tray fitting)
R0015336 Pneumatic Output Testing + (Details for manual pneumatic output testing on module)
R0015336 Pneumatic Output Testing Part 2 + (Details for manual pneumatic output testing on module)
Stuga Flowline Overhaul Particulars + (Details of the components replaced on a Flowline Overhaul)
Flowline Turret Upgrade - Somatec + (Flowline Turret Upgrade)
ZX5 MH Infeed Basic IO Test and Setup + (Guide for basic Input and Output testing / setup on the ZX5 MH Infeed Module)
Gripper Push Speed on Flowline and ZX + (How to adjust the Grip Push speed on a flowline and the consequences if it is too fast)
Replacing Beckhoff PC + (How to replace a beckhoff PC and install the original project)
Flush Sash Compatibility additions + (How to set up a Stuga Flowline / ZX machine for Flush Sash modification)
Gripper Mechanical Setup - Flowline Mk3 Toothed Gripper + (How to set up a gripper on a Flowline Mk3 with a Toothed Gripper)
R0015034B ZX5 Module B Wiring Loom installation Part 2 + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation Part 3 + (Installation steps for Electrical looms installation into Module B)
R0015034B ZX5 Module B Wiring Loom installation + (Installation steps for Electrical looms installation into Module B)
R0000299 Stroke assembly rebuild Part 2 + (Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729)
R0000299 Stroke assembly rebuild + (Instructions for correct assembly and setting of stroke assembly gearboxes Original part numbers R0000728 and R0000729)
R0015268 Pneumatic module Test + (Instructions for performing pneumatic test on completed module)
R0015280 Module E Pneumatic Tests + (Instructions to complete a full pneumatics test on completed module)
R0015256 Pneumatic Connections + (Instructions to instal Pneumatic connections onto module)
R0015257 Module C Pneumatic Tests + (Instructions to pneumatically test build module)
Spindle Terminal Arcing + (Issue Found on ZX4 spindle ring connection box - constantly producing module alarms on spindles)
Item:R0019014 + (Kit for replacing Flowline Opto infeed sensors with ultrasonic)
Laser Setup on Flowline/ZX3 for Laser Holes + (Laser Setup on Flowline/ZX3 for Laser Holes)
Install markings and measurements ZX5 + (Markings and measurements required by the … Markings and measurements required by the Install team, after a machine commission. This helps towards a smoother install process, getting the machine module positions and fencing to be in the same place (or close to) as they were during the commission at stuga base. were during the commission at stuga base.)
TB0403 Issues Arising from Bloated Saw Bar Queue + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
Beckhoff AX8000 Flowline Upgrade + (On site upgrade of Flowline Mk3 with Beckhoff AX8000 drives, EtherCAT IO slices and TwinCAT 3 IPC. - Update additional data for a ZX3 or 4)
PC Configuration - Flowline D + (PC network configuration of the Flowline following using a Beckhoff TwinCAT3 system which controls both the saw and windows side.)
PC Configuration - ZX A + (PC network configuration of the original ZX3 / 4)
PC Configuration - ZX C + (PC network configuration of the ZX3 or ZX4 following a "full windows upgrade". This replaces both the MH side PC, as in Flowline B plus the saw side PC.)
PC Configuration - Flowline A + (PC network configuration of the original Flowline)
PC Configuration - Flowline B + (PC network configuration of the Flowline following a Nextmove PC upgrade to Nextmove E100. This was a popular upgrade to overcome Nextmove PC obsolescence)
PC Configuration - Flowline C + (PC network configuration of the Flowline following a "full windows upgrade". This replaces both the MH side PC, as in Flowline B plus the saw side PC.)
R0000738 Pneumatic Installation + (Pneumatic installation details for ZX5 module B)
R0000738 Pneumatic Installation Part 2 + (Pneumatic installation details for ZX5 module B)
R0000738 Pneumatic Installation Part 3 + (Pneumatic installation details for ZX5 module B)
R0015279 Align Backfences + (Procedure for correct alignment of module E back fences and channel bar)
Flowline 6 to 6o5m Extension + (Procedure for increasing flowline capacity from 6 to 6.5m)
Autoflow Maintenance - Sawing Centre + (Procedures for Daily, Weekly and Monthly Maintenance on Autoflow Sawing Centre Module)
Autoflow Maintenance - Machining Centre + (Procedures for Maintenance of the Autoflow Machining Centre Module)
Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (Process for upgrading an Autoflow from the original TwinCAT2 system to a new PC with Windows 10 and TwinCAT3)
Setting Profile Detection Laser Sensor + (Setting the laser sensor used on Flowline / ZX offcut sensors and Autoflow measurement sensors)
Commissioning - Off-Cut Laser Sensor + (Setting up the laser sensors on the infeed of a Flowline, ZX4 and ZX5.)
TB0338 Saw 500mm Blade Upgrade Switch Block Relocation + (The Sawing Module can be upgraded to use a 500mm blade. On machines with the older safety system, the larger 500mm blade cuts through the safety switch when doing 90 degree cuts.)
TB0420 Obsolescence Note - Flowline Spindle Motors + (The original motor is no longer available, and a replacement has proved impossible to find due to the physical size of the motor)
Filling Out An Online Daily Timesheet Form + (This Dokit will give a step by step guide on how to use the Monday.com form to fill out a daily timesheet.)
ZX5 Improvements and Upgrades + (This document is intended for existing users and owners of Stuga Flowlines to help explain the improvements and enhancements made to the flowline / ZX3 / ZX4 range of machines into out latest flagship product - the ZX5)
General Accuracy Guidelines for Engineers - Start Here + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
TM017 Setting Cut Length on Saw + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
TM016 Arrow Head Adjustment on Saw + (This module guides the engineer on how to correctly adjust the centralising mechanism on Stuga saws. The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine.)
TM003 Flowline Overview +
Safety Circuit Principles + (This page will give you the required infor … This page will give you the required information and understanding of the principles of a safety circuit and generic idea on how to identify faults. For the safety ciruit master document, use this link: https://stuga.dokit.app/wiki/Fault_Finding_-_Safety_Circuits_Masteriki/Fault_Finding_-_Safety_Circuits_Master)
Flowline Safety Circuit Fault Finding + (This tutorial will guide you through how to find a fault on a safety circuit on all revisions of the Flowline machine.)
Changing the Flowline Ops Password + (This tutorial will instruct the operator in the correct procedure to change the password in Flowline Ops)
SLOADPOS for Flowline,ZX3 and ZX4 + (Understanding What Sloadpos is and what the 3 column values mean on Flowline,ZX3 and ZX4. The ZX5, Autoflow and Microline do not use system in the same manner described here.)
Upgrade Flowline Opto Sensors to Ultrasonic + (Upgrading the 3 off opto sensors on a flowline Mk3 infeed table to ultrasonic version)
TM018B Microline and ZX3 V Notch Blade Setup + (ZX3/Microline/Flowline ZX3 V Notch Blade Setup This module guides the engineer on how to correctly set the V notch blades)