Cette page fournit une simple interface de navigation pour trouver des entités décrites par une propriété et une valeur nommée. D’autres interfaces de recherche disponibles comprennent la page recherche de propriété, et le constructeur de requêtes ask.
Liste de résultats
- PC Bios Power settings + (This power setting enables the PC to Boot … This power setting enables the PC to Boot up automatically when power is first detected, in other words when the power is “lost” and then “returns”, without the necessity to manually press the power button on the PC. The following description shows how to set the auto power-up on but beware this Technical Bulletin only applies to the “ASUS UEFI Utility BIOS Version 2.x.x”. This document is for the ASUS Pcs For the Dell PCs use [[PC Bios Power Settings - Dell]]ttings - Dell]])
- Upgrading Autoflow TwinCAT2 to Win10 and TwinCAT3 + (<div class="annotatedImageDiv" typeof=" … Autoflows from A2001 to A2015 were initially produced with TwinCAT2 software. This has now been superseded with TwinCAT3 which then has the benefit of compatibility with version 6 front end software.
The original PC cannot be used because
*It is not powerful enough to run v6 front end
*The operating system cannot be upgraded to Windows 10
*It cannot be upgraded to TwinCAT3
The Beckhoff C6015 PC has been chosen to be the replacement PC. It is compact, yet powerful enough to run the v6 front end and TwinCAT in the same
. It has an upgrade to 1.9Ghz 4 core processor.
Because it has a limited 40Gb SSD memory, a compact 64Gb memory stick is inserted into the USB 3.0 port. This acts as a separate drive for the DDRIVE dynamic storage for all machine setup. The internat drive is for the Operating System only. This mimics the current Autoflow setup of a remote Camera PC, hence the camera PC can be retired after the upgrade
era PC, hence the camera PC can be retired after the upgrade<br/>) - R0015342 Bench Assemble Outfeed Parts + (<nowiki>'''<u>Tools Required&l …
'''Tools Required''' t;<br />P0001068 Valve Base: Type 41 2 Position Ø6 x 1<br /><br />P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1<br /><br />P0001163 1/4 bsp male silencer x 2<br /><br />P0001186 Valve/ 5/2 smc x 2 <br /><br />P0001198 1/8 bsp 6mm speed controller x 4<br /><br />P0000394 reed switch holder x 2<br /><br />P0000-444 Reed switch pneumax x 2</nowiki>)
Standard Hex Key set
Standard spanner set
Standard screwdriver set
Bearing press
Test box for cylinder switch function
'''Parts Required'''
B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8
B0000236 90 Deg Grease Nipple M6 ST/ST x 4
D0004311 Side Eject Block x 2
D0004591 Side Eject Housing x 2
D0004592 Eject Housing Plate x 2
D0005200 Safety Dead Stop Block x 1
D0005201 Safety Dead Stop Backer (5357) x 1
D0005202 Safety Dead stop Yoke (5358) x 1
D0005203 Safety Slider Cap x 2
H0004626 Shaft 16mm: 275 Eject Push x 4
M0000101 Compression Spring 11 D 15 D 25 Long x 1
P0000035 Cylinder 25x160 x 2
P0000174 Fitting: Plug 1/4'' BSP (Grubscrew Type x 2
P0000201 Flow Controller 6mm x M5 Elbow x 2
P0000367 16mm bore X 125 stroke with rod end clevis x 1
P0000369 Clamp to suit P0000367 x 2
P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2
P0001068 Valve Base: Type 41 2 Position Ø6 x 1
P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1
P0001163 1/4 bsp male silencer x 2
P0001186 Valve/ 5/2 smc x 2
P0001198 1/8 bsp 6mm speed controller x 4
P0000394 reed switch holder x 2
P0000-444 Reed switch pneumax x 2 - R0015030B Bench assemble loader wheel + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard hex keys Standard spanner set Cutting blade Rule External circlip pliers Switch setting box Ball pien hammer '''Parts Required''' D0015438 x 1 D0010431 x1 B0000426 x 1 B0000173 x 7 D0010238 x 1 B0000046 x 2 D0015741 x 1 D0015439 x 1 M0001077 x 1 D0010509 x 1 D0015436 x 1 D0010611 x 1 P0001044 x 1 P0001098 x 1 P000001174 x 1 P0000200 x 1 P0001198 x 1 P0001047 x 1 P0001041 x 1 P0001042 x 1 B0000240 x 1 B0001100 x 2 D0015435 x 1 B0000053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1)
- R0015060 Bench Assemble Flapper Beam + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Tape measure
Steel rule
Engineers square
'''Parts Required'''
B0001099 Bush flange 10 i/d 12 o/d x 14
C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1
D0010167 Ethercat Mount Plate x 1
D0015353 Sensor Flapper Pivot x 8
D0015355 Sensor Flapper Plate (312) x 6
D0015357 Sensor Flapper Plate (270) x 1
D0015363 Sensor Flapper Support Transfer x 1
E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7
F0000537 dowel pin 10 x 40 x 8
M0001016 Angle 74 x 38 x 2
M0001209 Bracket m8 proximity sensor bracket 90 deg x 7
'''Fastener list'''
M5 x 6 Grubscrew kcp 8 off
10mm x 40 dowel 8 off
M6 x 20 socket cap 8 off
M5 D nut 14 off
M6 D nut 10 off
M8 D nuts 8 off
M5 A form washer 7 off
M5 x 10 socket cap 7 off
M5 x 10 button socket 7 off
M3 x 20 panhead 2 off
M6 x 16 socket cap 2 off
M6 A form washer 2 off
M8 x 20 socket cap 8 off
M8 heavy motor plate washer 8 off
Cable tie bases 7 off
t cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off <br/>) - R0015095 Bench Assemble Infeed Support Arms + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard hex key set Standard tap sete Setting jigs '''Parts required''' B0001170 Spacer 180 off B0001155 open rail 18 off D0015553 Transfer Support arm R/H (right to left machine ) OR D0015552 Transfer Support Arm L/H ( Left to Right machine) D0015554 x 18 M8 x 20 button hex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180ex fastener x 18 M5 x 25 socket cap x 180 M5 A form washer x 180)
- R0015358 Conveyor chassis + ('''<u>Tools Required</u>'''
… '''Tools Required'''
standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
Utility knife
'''Parts Required'''
B0000441 Conveyor 3580mm x 300mm x 1
B0001013 Conveyor Motor SEW - WA 10 x 1
B0001177 Pair conveyor side cheeks and bearings slave x 2
M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1
P0000200 Elbow Adaptor 6mm - M5 x 3
AS 7350 x 300 B x 1 P0000200 Elbow Adaptor 6mm - M5 x 3 <br/>) - R0015004 Bench Assemble Gripper + ('''<u>Tools Required</u>''' E … '''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4)
- R0015337 Bench Assemble Guarding Components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Acoustic mat cutting board and straight edge
Utility blade
'''Parts Required'''
D0000770 Door Hinge (M0016) x 2
D0001886 Front Door Saw Mk 4 x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
M0000031 panel edging ( consumable stock )
M0000150 Stuga sticker clear x 1
M0000154 Stuga service sticker x 1
uga sticker clear x 1 M0000154 Stuga service sticker x 1 <br/>) - R0015041 Bench Assemble Top Hood Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard Hss drill set
Standard tap set
Acoustic foam cutting board and straight edge
Utility Blade
'''Parts Required'''
Pre wired light, beacon and network cable from electrical department
C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1
C0001239 Micro SD Card 32Gb Class 10 x 1
D0000770 Door Hinge (M0016) x 2
D0001877 Saw Top Door Mk4 x 1
D0004641 Hinge Pin Block (D7445) x 1
D0004642 Flap Counterbalance Bar x 1
D0004645 Safety Flap Hinge Pin x 1
D0004679 Flap Stiffening Bar x 1
D0004705 Flap Hinge Bar x 1
D0004747B top door screen x 1
D0004807 Flap x 1
D0007445 Hinge Pin Block OH (D4641) x 1
D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1
E0000275 Button: Base Fixing 1 N/C x 1
E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1
E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1
H0004643 4mm Axxis Clear 145mm x 690mm x 1
M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock )
M0000036 Sign - Ear Protection x 1
M0000048 Gas Spring 15mm x 100mm x 1
M0000539 Handle Black Nylon 200mm M8 Fixings x 1
100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 <br/>) - Stuertz Infeed - Freeing Roller under Gripper Arm + ('''Applies to: A2026-A2030 Autoflow Mk4 wi … '''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors'''
In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition
nfident in using TwinCAT on the VM machine to navigate to settings</div> </div><br/>) - Laser Setup on Flowline/ZX3 for Laser Holes + ('''How to Setup .'''
This will Cover the … '''How to Setup .'''
This will Cover the Basic Alignment of the receiver and Sender setup.
Focusing the Laser and Setting up the Receiver Sensitivity.
Always Make sure Laser Sender and Receiver are clean and both lenses have been wiped with a soft cloth first.
en wiped with a soft cloth first. <br/>) - TB0314 Updating Mint File in Workbench + ( * Updating software can be very complicat … * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
- TB0390 Fitting SR Datum Sensor + (<br/>
<table class="wikitable" bo …
3" valign="top">F0000059 </td><td width="359" valign="top">M8 Washer </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''9''' </td><td width="123" valign="top">F0000014 </td><td width="359" valign="top">M6 x 20 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr><tr> <td width="104" valign="top">'''10''' </td><td width="123" valign="top">F0000028 </td><td width="359" valign="top">M8 x 50 SKT CAP SCREW </td><td width="73" valign="top">2 </td></tr></table>)'''Item Number''' '''Part Number''' '''Description''' '''Qty''' '''1''' D0015489 Saw Turntable Sensor Bar 1 '''2''' D0015490 Saw Turntable Sensor Flag 1 '''3''' D0015491 Saw Turntable Flag Bracket 1 '''4''' E0000336 8mm Threaded Proximity Sensor 1 '''5''' E0000337 M8 90° Lead 1 '''6''' F0000543 U Bolt 3” with Nuts 1 '''8''' F0000059 M8 Washer 2 '''9''' F0000014 M6 x 20 SKT CAP SCREW 2 '''10''' F0000028 M8 x 50 SKT CAP SCREW 2 - Create a TwinCAT Project from Scratch + (<br/><div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...Beckhoff Technical help is available on 01491 410539 option 3</div> </div> <br/>)
- OBSOLETE Installing SourceTree Version Control Software + (<div class="icon-instructions caution-i … Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
- TB0409 Setting Up Windows 10 PC 2018 + (<div class="icon-instructions caution-i … Please use [[Setting Up Windows PC C0000422-KIT 2023]][[Setting Up Windows PC C0000422-KIT 2023]])
- DM - Updating Resources + (<div class="icon-instructions caution-i …
All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.
used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div><br/>) - Updating winStugaSaw Software to v4 + (<div class="icon-instructions caution-i …
With the upgrade of the source code editor to Visual Studio 2017, and the associated security changes to Windows, many thing changed with the Windows .net libraries. In order to maintain the code, it needed to be upgraded.
This upgrade had major consequential effects:
# It was not compatible with windows XP any more due to security issues
# A new version of Workbench needs to be installed
any more due to security issues # A new version of Workbench needs to be installed <br/>) - TB0426 Replacement Zebra Printer Setup + (<div class="icon-instructions caution-i … [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions]iv> [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions])
- Setting Up Windows PC C0000422-KIT 2023 + (<div class="icon-instructions idea-icon … stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div> </div>)
- R0015348 Fit Flexible Ducting + (<u>'''Tools Required'''</u> Utility knife Side cutters Tape measure Standard screwdriver set <u>'''Parts Required'''</u> M0000113 Flexible Ducting 125mm PVC x 10 M0000114 Jubilee Clip 110-140mm x 6 M0000036 ear defender sticker x 1)
- R0015336 Pneumatic Output Testing Part 2 + (<u>'''Tools Required'''</u> PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs <u>'''Parts required'''</u> R0015040 completed module)
- R0015292 Install Cylinder Rails and Align + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard spanner set Standard hex key set Tape measure Wire line Pneumatic cylinder setting jig '''Parts Required''' R0015288 Bench Assemble Transfer slid units and cylinder rails R0015093 Bench Assemble Transfer Beamd units and cylinder rails R0015093 Bench Assemble Transfer Beam)
- R0015279 Align Backfences + (<u>'''Tools Required'''</u> Standard hex key set Standard spanner set Wire Line setting equipment 600mm rule Workshop Gripper setting jig 2 meter straight edge <u>'''Parts Required'''</u> Fitted and Levelled roller bed assemblies)
- R0015310 Install V Notch Subframe + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard hex key set Standard Spanner set Parallel setting blocks 600mm rule 1 meter straight edge 2 meter straight edge 12 " engineers level 12" engineers square '''Parts Required''' D0015151 Shaft End Washer x 8 D0015155 Vertical Spacer Bar x 4 D0015150 shaft 40mm zx v notch x 4 D0015169B cylinder rod bracket x 2 R0015035 Bench Assemble V Notch Componentsinder rod bracket x 2 R0015035 Bench Assemble V Notch Components)
- R0015336 Pneumatic Output Testing + (<u>'''Tools Required'''</u> … '''Tools Required''' PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs '''Parts required''' R0015040 completed modulet;u>'''Parts required'''</u> R0015040 completed module)
- TB0444 Renewing CF Card on TwinCAT2 Systems + (<u>Problem</u> These machines … Problem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1. Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2. Boot up with the CX5020 3. Ensure PLC is set to Enable on start-up (default is config mode) 4. Rename the PC 5. Install TeamViewer host v10 or less from a USB stick 6. If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7. Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8. Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
- R0015011 Bench assemble Gripper + (==Introduction==
'''<u>Tools Require … ==Introduction==
'''Tools Required'''
External circlip pliers
Standard Hex key set
Standard spanner set
Reed switch setting box
Hammer
Standard screwdriver set
Rule
'''Parts Required'''
B0001106 x 20
D0015095 x 8
D0015096 x 2
D0015086 x 1
B0000034 x 2
D0015084 x 2
D0015083 x 1
D0015082 x 1
E0000366L x 1
B0001182 x 2
M0001182 x 2
D0015756 x 1
P0001013 x 1
P0001041 x 1
P0001128 x 1
P0001198 x 2
P0001120 x 1
D0015431 x 1
B0000437 x 1
D0015430 x 1
D0015090 x 2
D0015085 x 1
D0015102 x 2
D0015103 x 2
D0015104 x 2
D0015170 x 2
P0000049 x 1
D0015097 x 2
D0015101 x 2
D0015292 x 1
E0001069 x 1
A0001044 x 4
7 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4<br/>) - TB0436 Creating a Backup Through WinMulti + (A backup zip folder of all necessary files can be created in WinMulti. By pressing the backup button (F11) and navigating to the backup’s folder (C:\multi\backup) a machine backup will be created.)
- ZX5 Production R0015139 Module B to R0015000B Module C alignment + (Alignment details and level settings for correct alignment of module B to module C)
- R0000728 R0000729 Stroke Assembly Dismantling + (Assemblies fitted to MK1 ZX4 will require … Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle.
The following instructions should be followed to ensure that correct assembly and setting are performed
'''Tools Required'''
Standard hex key set
Standard spanner set
Double pin saw flange spanner
Drifts and punches
Ballpein hammer
Soft hammer
Degreasing bath
pein hammer Soft hammer Degreasing bath <br/>) - Updating Zebra Firmware on ZD620 model + (Auto calibration upon Power up on the ZD620 printers only works with V84.20.20Z or above, for this reason we may need to check the firmware version on the Printer.)
- Device Magic Clearing Android RAM and Cache + (Device magic has been know to get stuck de … Device magic has been know to get stuck delivering finished forms. Symptoms will be - -Once a form is completed it gets moved to the 'submissions' section. Once there it can take hours or days for it to finally upload. -Unless you manually go into submissions it all seems like it has uploaded ok as it gets moved from 'drafts', but it hasn't. -This happens whether on 4g+ or fibre optic WiFi at home -I eventually give up or forget to keep refreshing it on the submissions page, then if I go back on the app a few days later that is sometimes when it finally sendser that is sometimes when it finally sends)
- Z Transom Width Measurement + (Difficulty can be had when trying to accurately measure the width of a Z transom profile section. This guide will show you how to accurately measure the width of the Z section to within 0.1mm which is required when setting up Y notching accurately)
- Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i … Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
- Full Version Upgrade TwinCAT3 WinMulti + (If a PC fails on a machine in the field an … If a PC fails on a machine in the field and the hard drive data cannot be recovered, it is necessary to replace the PC. This may create a version conflict, as the new PC will have later versions of twinCAT installed than the original
This tutorial outlines the steps required to bring all the machine systems up to the latest level to ensure compatibility
ions-text">...This is a one-way process that cannot be reversed</div> </div><br/>) - Changing Version Control to Visual Studio + (In March 2022 the password policy of the s … In March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed. Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
- TB450 - CMOS Battery replacement + (Internal CMOS batteries are used in PCs to … Internal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
- Monday - Putting Customer Machines On Stop + (It is important that everyone does this th … It is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
- Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment
Potential Symptoms of a problem
*Gripper cannot pick up offcuts
*Gripper /profile end forced away from backfence
*Accuracy problems
*Gripper wobbles after it has released profile
Use the laptop to enable you to control the Service screen whilst inside the infeed table
Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. <br/>) - Setting Gripper Nose + (It is very important to ensure the gripper nose and heel is correctly set up. This assembly is subject to a lot of wear and tear and maintenance is very important. Incorrect setting or play in this assembly is a major cause of accuracy issues)
- Autocut Piece Jammed + (Let's say a small piece has become wedged … Let's say a small piece has become wedged between the eject table and the outfeed table frame.
ach into the machine until it is safe to do so - Press ESTOP</div> </div><br/>) - Updating Teamviewer Host + (Older versions of Teamviewer are being pha … Older versions of Teamviewer are being phased out by the Teamviewer company from September 15th 2021. The advice on the website suggests you need to upgrade to version 15. However, v15 is not compatible with the older Windows XP machines in the field. The latest XP compatible downloadable version of the Host program is 13.2 and is available [https://download.teamviewer.com/download/version_13x/TeamViewer_Host_Setup.exe here] Regrettably, the update process on older versions is not simple, and frustratingly cannot be done remotely. It needs intervention from an operator at the machine with a small amount of technical know-how with a small amount of technical know-how)
- ZX5 V Notch Blade Mechanical Setup + (On previous models the V notch separation … On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab) you will be in close proximity to the V notch blades and tooling.</div> </div>)
- Device Magic - Adding a Device Email Address + (PM service and service call reports will b … PM service and service call reports will be sent to the engineer's own email address automatically, but '''''only if''''' the device "Email" property is set up correctly.
This needs to be done separately using a device magic account.
's device is renewed or needs to be re-added in Device Magic</div> </div><br/>) - Setting Infeed Loading Wheel + (Setting the pressure and clutch tension on … Setting the pressure and clutch tension on the loading wheel is critical for the reliable and accurate running of the machine If set incorrectly, the profile will slip and not load correctly or will not give an accurate start position for the datum holes The goal is to set the system to a "goldilocks" zone where there is enough pressure and clutch tension to reliably load a bar, but not too much so the clutch limits any correctional movement from the gripper arm on loading e video demonstrates how easy it is for the wheel to become loose</div> </div>)
- Setting Profile Detection Laser Sensor + (Setting the profile sensor correctly is im … Setting the profile sensor correctly is important as it will lead to incorrect offcut measurement.
ensure the sensor is set for the range of different colours</div> </div><br/>) - TB0425 Lenovo Tablet Setup + (Setting up all apps for the engineers Lenovo tablets.)
- Updating Baldor ESB Firmware 2022 + (Since 2022 ABB have removed the simple lin … Since 2022 ABB have removed the simple link from workbench to allow firmware download. This makes it trickier to upgrade an ESB unit on a saw side of a flowline to allow CANopen communication. This is needed on a Windows update. The procedure demonstrates where to find the firmware file and how to download to the ESB manuallyle and how to download to the ESB manually)
- Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
- GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
- ZX5 MH Infeed Basic IO Test and Setup + (The MH infeed on a ZX5 is a module which c … The MH infeed on a ZX5 is a module which can be tested individually away from the fully installed machine. Once build stage is complete, to be able to test individually, the Infeed Module needs: - To be connected to mains power & be powered on - An air supply to the main blue line - Network connection (Network Cube) - HDMI & Keyboard dongle to be plugged into the Beckhoff PLC inside the cabinet. Input and output activation when testing the sole module is done through the Twincat project rather than through WinMulti The above is only required If the Machine is not fully installed and connected with power air and network already. The below guide is specifically for a fully installed and connected infeed.ically for a fully installed and connected infeed.)
- Updating Beckhoff TwinCAT3 Backend Version + (The TwinCAT3 beckhoff systems have a speci … The TwinCAT3 beckhoff systems have a special version of TwinCAT installed - the "Runtime" version XAR (eXtended Automation Runtime). This differs from the full "Engineering version XAE that is installed in the front end and camera PCs in that it is the bare bones of TwinCAT for machine running purposes. '''It does not have the Visual Studio editor in it.''' The runtime version may need updating to 3.4024.xx to allow the latest front end and PLC code to work the latest front end and PLC code to work)
- Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
the arrow head position permanently will also alter Y notch depths</div> </div><br/>) - TM018B Microline and ZX3 V Notch Blade Setup + (The engineer will need a reasonable mechan … The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
- R0000299 Stroke assembly rebuild Part 2 + (The following instructions should be follo … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
- ZX5 Gripper Energy Chain & Tray Setup + (<div class="icon-instructions caution-i … The main problems we’ve had during commissioning with these energy chains is that if they are not positioned well enough , the chain will clip the button heads that hold the trays to the L brackets To get over this the brackets sometimes need adjusting on the slots along with possibly bending into a better shape or by adjusting the chain bracket position on the slots in the ‘finger’ bracket Things to look out for: *There should be three links which are reversed at the bracket end of the energy chain. *Servo cable and the pipes and cables from the energy chain are fixed with cable ties to the fingers on the bracket to minimise possible movement and twisting which changes where the energy chain sits in the trays, meaning it could start clipping the button heads. *Tray heights and energy chain length, there should be a consistent gap all the way along between the energy chain and the top tray (viewed from inside the tray) and when at the full travel either end the chain shouldn’t be tight hitting the fence too much at the end. *It is also worth checking if all of the links fitted are the same radius type, as we have had occasions where some have been a smaller radius meaning at certain points down the rack the radius of the bend becomes smaller and falls out from the support of the top tray, especially when the gripper is at either end of the rack. There is a code on the side of each link in the energy chain. *A last thing to be weary of is is the end corners of the trays may require bending out, there have been occasions where one chain tray has been slightly more bent in than the other meaning when the chain moves from one tray to the next it clips the corner of the next tray We normally get the gripper on a reversing cycle movement to test this through the twincat project at different speeds, starting slow and working up to higher speeds.gh the twincat project at different speeds, starting slow and working up to higher speeds.)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (The out sensor used for the vorlaufwagen c … The out sensor used for the vorlaufwagen cannot be a standard reed switch because the cylinder that drives this output is a telescoping version. It is impossible to detect the out position. Therefore, a sensor is fitted that must be programmed to set a high output when it detects the full range has been reached The sensor is a [https://www.pepperl-fuchs.com/global/en/classid_53.htm?view=productdetails&prodid=42559#overview Pepperl+Fuchs VDM28-8-L] Datasheet can be downloaded [https://files.pepperl-fuchs.com/webcat/navi/productInfo/45/452859n.pdf?v=20220926110229 here] '''Function''' The distance measurement device contains one transmitter and one receiver incorporated into a single housing. The transmitter light is reflected back to the receiver from a target. The sensor determines the distance to the target and triggers a switching function or supplies the relevant measured value for processing. '''Assembly instructions''' The sensor can be mounted by means of through holes or by using a mounting bracket or mounting clamp Ensure that the surface is level in order to prevent the housing from becoming distorted when the fittings are tightened. It is advisable to secure the nuts and screws using spring washers in order to prevent the sensor from being incorrectly adjusted. '''Connection''' Connect the device in accordance with the connection diagram in the datasheet. '''Adjustment''' The green LED lights up when the operating voltage is switched on. Adjust the sensor so that the laser point is on the gripper bodyso that the laser point is on the gripper body)
- WinMulti - Changing The Colour Identification Box + (The version 6 software has a feature to id … The version 6 software has a feature to identify the colour of the profile and also to help operators load foiled profile in the correct orientation.
Updating the colours is a very simple job that can be done in 2 ways
# Via the Machine Settings->Colours Tab # From Bar Queue whenever a new colour is encountered.
Queue whenever a new colour is encountered. <br/>) - Diagnosing EtherCAT Issues - Advanced + (There are many tools available to help tra … There are many tools available to help trace EtherCAT faults. This document describes some more advanced features that can help pinpoint an intermittent or hard to find issue. You will need a good working knowledge of the machine and the basis of EtherCAT networking See Also [[TwinCat Connection Faults]][[TwinCat Connection Faults]])
- Gripper Push Speed on Flowline and ZX + (There is a cylinder called Grip push, when … There is a cylinder called Grip push, when bar is moved to its unload position the Gripper Comes OFF then Grip push is activated to push the profile of the gripper to clear ready for the Eject push onto transfer Table. The video shows what happens if the grip push is set too fast. The speed of the cylinder is Far too Fast and is Throwing/punching back down machine. -- This needs to be slowed Down. machine. -- This needs to be slowed Down.)
- Setting Ultrasonic Sensor - Horizontal + (This involves setting a "window" for a minimum and maximum range when mounted horizontally)
- Dokit - Editing Work Instructions + (This tutorial shows you how to edit the co … This tutorial shows you how to edit the content of a work instruction, allowing you to
*Add New Steps
*Add numbering and bullets to the text
*Add and crop Photos
*Annotate photos with arrows, numbers and text
*Change step sequence and insert steps
*Add Call-outs and warnings
*Add Links to other websites or other Dokit pages
=Warnings=
a fa-exclamation-triangle"></i></div> <div class="icon-instructions-text">...Do not publish anything inflammatory, offensive or illegal</div> </div><br/>) - PLC Source Control - Git Credential Manager for Windows Install + (When connecting to the tc3Multi repository … When connecting to the tc3Multi repository on BitBucket.org, some times the validation credentials are not accepted. Check that the password you have is correct, if the problem persists , install or update Git Credential manager for windows to the latest version.manager for windows to the latest version.)
- Upgrade Flowline Opto Sensors to Ultrasonic + (With the development of full colour ranges for profiles, the older flowline opto sensors often have trouble "seeing" the darker profiles. An upgrade kit is available (R0019014) to replace the optical sensors with an ultrasonic version <br/>)
- R0000299 Stroke assembly rebuild + ( The following instructions should be fol … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
Français
English
Deutsch
Español
Italiano
Português