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Liste de résultats

• TB0269 Proving Accuracy Variation due to Ambient Temperature  + (It has long been known that profile lengths grow and shrink with thermal expansion. This bulletin explains a method used to visually prove that this is a root cause of accuracy issues)

• Accuracy - Check Gripper Datum Hole Position Variance  + (Accuracy Check Procecedure for Gripper Datum Hole Position)
• TB0418 Use of Plastic Reinforcing On Stuga Machines  + (As the development of uPVC systems has adv … As the development of uPVC systems has advanced, there is greater and greater use of pre-reinforced profile on Stuga machinery. The profile is often made of a recycled plastic and is inserted into full lengths of profile. It is fixed using a series of staples along the length. The machines were not originally designed with this in mind. We have experienced four serious issues from testing this system in the field.ues from testing this system in the field.)
• Case Study - Saw Jamming due to Y Notch at End Of Bar Offcut Length  + (Case study of profile jamming due to Y notch at the end of the bar)
• TB0257 Fault Finding Gripper Slip  + (Checklist of root causes for gripper slip issues)
• ZX5 Accuracy Checklist 2021  + (Checklist to overcome gripping accuracy issues on ZX5)
• VSM Welder Issue - Cracked Welds  + (Common Solutions to issues with Cracked Welds)
• Common Hikvision Camera Issues  + (Common issues with Hikvision cameras and how to resolve)
• Commissioning - Z-Block Calibration  + (Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing.)
• TB0394 Fitting Ultrasonic Sensor to Flowline OCLEAR  + (Currently, the Flowlines have an m12 barre … Currently, the Flowlines have an m12 barrel sensor fitted for the OCLEAR sensor. After research and updates to new machines, we have found that fitting an ultrasonic sensor is much more reliable and effective at picking up different profile colours. For this reason, we have created an upgrade kit to enhance the functionality of the OCLEAR sensor.ce the functionality of the OCLEAR sensor.)
• TB0331 Idle Time Overrun Message  + (Error message appears on screen to operator. “Idle Time Overrun – Contact Stuga”. It is not clear what this message means or what could be the root causes.)
• TB0238 Fault Finding 300Hz Spindles  + (Faults on the 300Hz spindle circuit have p … Faults on the 300Hz spindle circuit have proved to be very difficult to trace. There symptoms are quite straight forward, but failing to find the real root cause has created huge costs in revisits and destroyed components. It is vital that all root causes are examined and eliminated, as there is often more than one root cause and very often they are intermittent.ause and very often they are intermittent.)
• TB0287 Importance of Outfeed Clear Sensor  + (Following an H&S Incident (0005 – Nova … Following an H&S Incident (0005 – Nova Profile Ejecting), all flowlines and ZXs need to be checked to ensure the “Outfeed Clear” sensor is working. The incident proved that if the sensor fails, the outfeed may not be clear and hence the profile can be pushed back through the machine.rofile can be pushed back through the machine.)
• Stuga Batch Cutting List Specification  + (Full specification of the file format used by the entire range of Stuga machinery for cutting lengths and machining operations)
• VSM 20-30-P VertiQuad Heater Plate Setting  + (Heater plates that are out of alignment can cause poor welds that can crack and fail. When addressing issues of poor welds, heater plate alignment should be one of the first checks carried out after checking temperatures.)
• Diagnosing EtherCAT Issues - Advanced  + (Hoe to trace TwinCAT3 EtherCAT issues using the System Manager Advanced features)
• Increasing Waste Amount for Specific Profiles  + (How to ensure the optimiser wastes a set amount of profile from the end of every bar)
• Z Transom Width Measurement  + (How to measure the width of a Z section profile)
• Correcting Screen Display Issues  + (How to overcome common screen issues on Stuga Machines)
• Reporting Faults On Stuga Machines - Best Practice  + (How to report machine issues to Stuga to enable fast and efficient resolution of a fault)
• Setting Fast Registration Scanning on ZX5  + (How to set the electrical and software settings to allow fast registration scanning on a ZX5 to detect motor slippage issues)
• Setting Ultrasonic Sensor - Vertical  + (How to set ultrasonic sensor to detect profile)
• Autoflow SR Axis Energy Chain Issues  + (How to solve the long term issues with the SR Axis Energy Chain on an Autoflow)
• WinMulti - Changing The Colour Identification Box  + (How to use the colour identification box to indicate profile colour and loading orientation)
• TB0269 Proving Accuracy Variation due to Ambient Temperature  +
• Accuracy Diagnosis - Mechanical Factors  + (Mechanical issues that can affect accuracy on Stuga machines)
• R0015243 ZX5 module A-C-E Frame levelling  + (Method for levelling bare frames for modules A,C and F for ZX5/3 Preparing frame for production)
• TB0415 Method to Prevent Loosening of Saw Blade  + (Method to Prevent Loosening of Saw Blade)
• 90mm Z Profile Modifications  + (Modification necessary to allow 90mm tall profile Z sections to be handles by Stuga Machines Liniar LCW9022)
• TB0403 Issues Arising from Bloated Saw Bar Queue  + (On a flowline / ZX with separate winSaw pr … On a flowline / ZX with separate winSaw program on saw side, the software works by continually increasing the Bar Queue with every bar cut. An issue has been found that if the operator rarely resets the program, it can build up in size and get “bloated” to the point where it does not perform correctly with the following symptoms: • Missing / delayed labels • Slow updates / performance • Long time to start cutting a bar after loading • Reprinting label delaysar after loading • Reprinting label delays)
• Common Issue - SY Axis Errors  + (Potential root causes of SY axis problems)
• Root Cause Analysis - Tool break when spindle not starting at beginning of bar  + (Root cause analysis of drainage tool breakage at the start of a bar)
• TB0317 Fault Finding Nextmove Controller Errors  + (Solving Intermittent Nextmove Issues)
• TB0141 Obsolescence of Nextmove Card  + (Technical Bulletin for Nextmove Card Obsolescence Originally published 17/07/09)
• TB0452 Ecoline using RSAutomation EtherCAT setup notes  + (The Climatec Ecoline is the first to use RS Automation EtherCAT drives. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
• TB0448 Ecoline using winMulti setup notes  + (The Climatec Ecoline is the first to use winMulti as the control software. This document is to record the issues raised by the transfer of the parameters and functions from one to another.)
• Training Laser on Ecoline  + (The laser on an Ecoline needs to be specially set up to measure the profile accurately)
• Stuga Zebra Label Batch File Specification  + (The requirement is for a separate file to … The requirement is for a separate file to directly print labels from the Stuga machinery, driven by the third party software company. To maintain backwards compatibility, a third saw link file will be generated – a Zebra print file written in the zebra printer language. This allows graphic and font information to be transferred to create a more visually appealing label.to create a more visually appealing label.)
• TB0434 Setting Up Deep Y notches on ZX5  + (The saw “Y drive” on a ZX5 is limited in i … The saw “Y drive” on a ZX5 is limited in its depth range to +/- 20mm from the centreline of the profile, and 20mm from the backfence. This is fine for most normal Y notching, but there are combinations when a particularly deep Y notch is required. This process is also useful on an Autoflow where the SY axis distance is limited by the backfence / top clamp interference by the backfence / top clamp interference)
• R0000164 Spindle Disassemble for Required parts  + (This dokit details the method of disassembly and list of parts that can be salvaged from a faulty R0000164 spindle assembly)
• Maintenance - Tensioning for R Axis on ZX3  + (This guide explains how to accurately tension the R Axis belt on the ZX3)
• General Accuracy Guidelines for Engineers - Start Here  + (This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further)
• TM017 Setting Cut Length on Saw  + (This module guides the engineer on how to correctly set the cut lengths on Stuga saws)
• WinMulti - Adding Cuts to the Manual Input Piece  + (This page will instruct the operator in the correct Procedure to add cuts to the manual input profile.)
• TB0421 Balluff OBEAM Sensor Information  + (This technical bulletin is for the Balluff BOS01FN sensor. Stuga part number is E0001139. Please see pictures below:)
• TB0250 Fault Finding Welding Issues  + (Welding Issues - particularly with Y notches - can have a number of root causes outside the Stuga Machine. This checklist identifies a number of potential root causes that have been regularly known to occur)
• ZX5 Clamp and Gripper Height Changes for Tall Profile  + (With the correct model and spec the ZX5 is … With the correct model and spec the ZX5 is able to take some tall profiles above 90-95 mm tall. To be able to take any profile bar above 90mm in height, certain manual mechanical changes and adjustments are required to the saw outfeed clamp and the grippers, by the operator / maintenance engineer, before being able to put a tall profile through the machine. The below guide shows how to carry out these adjustments. shows how to carry out these adjustments.)
• Energy Chain Identification and Obsolescence  + (`Aid for identifying energy chain types, including obsolescence issues with discontinued products)