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Recherche par propriété

Une liste de toutes les pages qui ont la propriété « Introduction » avec la valeur « A plate has been designed to strengthen the installation of the first roller. ». Puisqu’il n’y a que quelques résultats, les valeurs proches sont également affichées.

Affichage de 79 résultats à partir du n°1.

Voir (200 précédentes | 200 suivantes) (20 | 50 | 100 | 250 | 500).


    

Liste de résultats

    • R0015342 Bench Assemble Outfeed Parts  + (<nowiki>'''<u>Tools Required&l'''Tools Required'''


      Standard Hex Key set

      Standard spanner set

      Standard screwdriver set

      Bearing press

      Test box for cylinder switch function



      '''Parts Required'''


      B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8

      B0000236 90 Deg Grease Nipple M6 ST/ST x 4

      D0004311 Side Eject Block x 2

      D0004591 Side Eject Housing x 2

      D0004592 Eject Housing Plate x 2

      D0005200 Safety Dead Stop Block x 1

      D0005201 Safety Dead Stop Backer (5357) x 1

      D0005202 Safety Dead stop Yoke (5358) x 1

      D0005203 Safety Slider Cap x 2

      H0004626 Shaft 16mm: 275 Eject Push x 4

      M0000101 Compression Spring 11 D 15 D 25 Long x 1

      P0000035 Cylinder 25x160 x 2

      P0000174 Fitting: Plug 1/4'' BSP (Grubscrew Type x 2

      P0000201 Flow Controller 6mm x M5 Elbow x 2

      P0000367 16mm bore X 125 stroke with rod end clevis x 1

      P0000369 Clamp to suit P0000367 x 2

      P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2

      P0001068 Valve Base: Type 41 2 Position Ø6 x 1

      P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1

      P0001163 1/4 bsp male silencer x 2

      P0001186 Valve/ 5/2 smc x 2

      P0001198 1/8 bsp 6mm speed controller x 4

      P0000394 reed switch holder x 2

      P0000-444 Reed switch pneumax x 2
      t;<br />P0001068 Valve Base: Type 41 2 Position Ø6 x 1<br /><br />P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1<br /><br />P0001163 1/4 bsp male silencer x 2<br /><br />P0001186 Valve/ 5/2 smc x 2 <br /><br />P0001198 1/8 bsp 6mm speed controller x 4<br /><br />P0000394 reed switch holder x 2<br /><br />P0000-444 Reed switch pneumax x 2</nowiki>)
    • R0015316 V notch Final Assembly Part 2  + (<nowiki>'''<u>Tools Required&l'''Tools Required'''


      Standard Hex key set

      Standard Spanner set

      ZX5 Blade tightening tool

      Compressed air connection with regulation (for axis support)


      '''Parts required'''


      A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

      A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

      B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

      B0000173 Blanking plug foc x 28

      B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

      D0015156 Saw Bearing Plate x 2

      D0015161 Saw Plate x 4

      D0015162 Saw Mid Spacer Bar x 1

      D0015163 Saw Bearing Spacer Bar x 1

      D0015168B Balance Cylinder Bracket x 2

      D0015169B Cylinder Rod Bracket x 2

      D0015179 Energy Chain Bracket x 2

      D0015180 Datum Switch Bracket (VZ) x 1

      D0015183 VY Stop x 2

      D0015235 VY Datum Switch Bracket x 1

      D0015236 VY Energy Chain Bracket - Fixed x 1

      D0015237 VY Energy Chain Bracket - Moving x 1

      D0015250 Safe Sensor Block x 1

      D0015251 Safe Sensor Finger x 1

      D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

      D0015452 Scissor Cable Retainer x 1

      D0015541 Energy Chain Deflector x 1

      D0015704 Energy Chain Support Plate x 1

      E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

      E0001185 Elte Saw motor x 4

      M0001087 Rubber Bump Stop M6 Ø20x24 x2

      P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

      P0000023 Fitting: Hex Nipple 1/8 BSP x 1

      P0000026 Silencer 1/4 BSP x 1

      P0000050 Fitting: Silencer 1/8'' BSP x 1

      P0000077 Straight Adaptor 8mm - 1/8BSP x 1

      P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

      P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

      P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

      P0001133 Cylinder: Ø50 x 500 x 2

      P0001134 Floating Joint M18x1.5 x 2

      P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

      P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

      P0001142 Adjustable Damper 150mm stroke (3000N) x 1

      P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

      R0015084 Bench assemble and Drill Off Swarf chutes

      V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4
      BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4</nowiki>)
    • R0015316 V notch Final Assembly  + (<nowiki>'''<u>Tools Required&l'''Tools Required'''


      Standard Hex key set

      Standard Spanner set

      ZX5 Blade tightening tool

      Compressed air connection with regulation (for axis support)



      '''Parts required'''


      A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2

      A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2

      B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4

      B0000173 Blanking plug foc x 28

      B0000426 Linear Rail MSB25 400mm Long (AMT) x 4

      D0015156 Saw Bearing Plate x 2

      D0015161 Saw Plate x 4

      D0015162 Saw Mid Spacer Bar x 1

      D0015163 Saw Bearing Spacer Bar x 1

      D0015168B Balance Cylinder Bracket x 2

      D0015169B Cylinder Rod Bracket x 2

      D0015179 Energy Chain Bracket x 2

      D0015180 Datum Switch Bracket (VZ) x 1

      D0015183 VY Stop x 2

      D0015235 VY Datum Switch Bracket x 1

      D0015236 VY Energy Chain Bracket - Fixed x 1

      D0015237 VY Energy Chain Bracket - Moving x 1

      D0015250 Safe Sensor Block x 1

      D0015251 Safe Sensor Finger x 1

      D0015440 Spacer: Ø12.7 x 36, M6 tap thru x 2

      D0015452 Scissor Cable Retainer x 1

      D0015541 Energy Chain Deflector x 1

      D0015704 Energy Chain Support Plate x 1

      E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2

      E0001185 Elte Saw motor x 4

      M0001087 Rubber Bump Stop M6 Ø20x24 x2

      P0000010 1/8 6mm elbow x 1

      P0000022 Fitting: Brass Reducing Bush 1/4 - 1/8 BSP x 1

      P0000023 Fitting: Hex Nipple 1/8 BSP x 1

      P0000026 Silencer 1/4 BSP x 1

      P0000050 Fitting: Silencer 1/8'' BSP x 1

      P0000077 Straight Adaptor 8mm - 1/8BSP x 1

      P0000140 Fitting: Quick Exhaust Valve 1/8" x 1

      P0001040 Fitting: 1/8BSP Hex Head Silencer x 2

      P0001041 SMC Reed Switch Mounting Bracket BJ3-1 x 2

      P0001133 Cylinder: Ø50 x 500 x 2

      P0001134 Floating Joint M18x1.5 x 2

      P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2

      P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1

      P0001142 Adjustable Damper 150mm stroke (3000N) x 1

      P0001144 Reed Switch Mounting Band for Ø50 cyl x 2

      R0015084 Bench assemble and Drill Off Swarf chutes

      V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4


      BJ3-1 x 2<br /><br />P0001133 Cylinder: Ø50 x 500 x 2<br /><br />P0001134 Floating Joint M18x1.5 x 2<br /><br />P0001140 Pilot Check Valve: 8mm to 1/4" BSP x 2<br /><br />P0001141 Fitting: SMC Flow Controller Elbow Ø8-1/4BSP x 1<br /><br />P0001142 Adjustable Damper 150mm stroke (3000N) x 1<br /><br />P0001144 Reed Switch Mounting Band for Ø50 cyl x 2<br /><br />R0015084 Bench assemble and Drill Off Swarf chutes<br /><br />V0000028B-ZX5 Notching Blade: Ø300 x 96 teeth x 2.8mm pl x 3.3mm kf x24mm x 4<br /><br /><br/></nowiki>)
    • R0015303 Fit backplates and covers  + ('''<u>Tools Required</u>''' Standard screw driver set Standard hex key set Countersink tool '''<u>Parts Required</u>''' D0007777 Back plate x 2 D0007844E Connection box lid x 8 <br/>)
    • R0002913E Install and Align Rotary head Subframe PART 2  + ('''<u>Tools Required</u>''' '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings AssembliesM16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies)
    • R0002913E Install and Align Rotary head Subframe  + ('''<u>Tools Required</u>''' '''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies
      bolts) x 2 R0015296 Bench Assemble bearings Assemblies <br/>)
    • R0015028D ZX5 Hepco Beam Alignment Module C part 2  + ('''<u>Tools Required</u>''' '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
    • R0015028D ZX5 Hepco Beam Alignment Module C  + ('''<u>Tools Required</u>''' '''Tools Required''' Engineers level Hepco flat spanner T0000491 Hepco Box spanner T0000492 Standard hex key set Incremental shim pack '''Parts Required''' B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 6 B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x 2 B0000234 Straight Grease Nipple M6 ST/ST x 6 B0001006 Linear rail 25mm x 820mm x 6 B0001102 Double edge spacer slide and beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x 5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120 x 2 B0000173 blanking cap x 90 F0000331 M6 threaded plate x 120)
    • R0015081 Bench Assemble Single Roller Table  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set '''Parts Required''' B0001103 Bush Flange 8 I/D 10 O/D 3.8 Long iglidur J type x 2 B0001154 Plastic Roller Blue Ø30 x 160 Long. Spring Loaded Shafts x 4 B0001168 Bush Sleeve 8 I/D 10 O/D 8L iglidur J type x 2 D0015001 Roller Bed Cylinder Arm x 1 D0015002 Shaft 10mm: 58mm Rod End x 1 D0015006B Roller Bed Arm Bracket x 1 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 1 D0015483 Infeed Loader Roller Bed Mount x 1 D0015594 Roller Bed Rail (Loader Wheel) x 2 D0015603 Roller Bed Pivot Shaft (silver steel) x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2 P0001110 Cylinder 25 x 10 x 2 P0001198 Air Fitting x 4 x 2 P0001110 Cylinder 25 x 10 x 2 P0001198 Air Fitting x 4)
    • R0015314 Fit Z Axis Drive components  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Engineers level 300mm 5mm Carbide drill 150m verniers '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 2 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 2 B0000344 Circlip 15mm External x 2 B0000400 Circlip 17mm External x 2 D0001249 Z Axis Chain Offset Plate x 1 D0001271 Z Axis Chain Mounting Plate x 1 D0001927 Intermediate Housing (AM3032) x 1 D0006498 Z Housing Cap x 2 D0007453 Double Cylinder Bracket OH (D8106) x 1 D0007610 Chain Slide x 1 D0007795 Nut Housing x 1 D0007796 Nut Housing - Mirror x 1 D0007858 Kit: Z Axis Drive Chain ZX + Micro x 1 D0008106 Double Cylinder Bracket (D7453) x 1 H0007714 Z Spocket 20 teeth x 2 R0000963E Bench Assemble Z axis Components x 1
      teeth x 2 R0000963E Bench Assemble Z axis Components x 1 <br/>)
    • R0015063 Bench Assemble Roller Tables  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' B0001092 Plastic roller x 48 B0001103 Bush flange x 28 B0001220 Spacer x 28 D0015001 Roller Bed Cylinder Arm x14 D0015002 Shaft 10mm: 58mm Rod End x 14 D0015003 Roller Bed Rail 375mm x 6 D0015004 Roller Bed Rail 550mm x 2 D0015005 Roller Bed Rail 1000mm x 10 D0015006B Roller Bed Arm Bracket x 14 D0015010 Rod End Spacer x 28 D0015283 Saw Infeed Backfence Plate x 5 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 14 D0015547 Sensor Blower Plate x 1 D0015603 Roller Bed Pivot Shaft (silver steel) x 14 D0015608 Saw Infeed Backfence Plate (Full Length) x 5 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 14 P0000200 Elbow Adaptor 6mm - M5 x 1 P0001152 Cylinder 25 x 25 x 14 P0001198 Fitting Speed controller 1/8 x 6mm tube x 28 P0000160 flow regulator x1
      ontroller 1/8 x 6mm tube x 28 P0000160 flow regulator x1 <br/>)
    • R0015329 Fit Head Spindle Posts  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard flat hand file Emery tape 120 standard hand tap set Stubby hex key set Ratchet/hex bit set Blade flange spanner '''Parts Required''' D0004002 Webb x 1 D0004003 Top Shaft Block x 2 D0004004 Brace Support Bar (D7451) x 1 D0004157 Motor plate spacer x 3 D0004342 Damper Bracket (5312) x 1 D0007451 Brace Support Bar OH (D4004) x 1 D0015490 Saw Turntable Sensor Flag x 1 D0015491 Saw Turntable Flag Bracket x 1 H0004024 Infeed Clamp Post x 1 H0004025 Outfeed Clamp Post (5302) x 1 H0004510 Shaft 30mm: 540 Saw Stroke x 2 P0000055 Adjustable Damper 200mm (Saw Stroke) x 1 R0000560 Bench Assemble Spindle x 1 R0000569E Bench Assemble Head Spindle Posts Mk5 x 1 V0000043B Saw Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1
      Blade: Ø500 x 160 teeth x 3.2mm pl x 4mm kf x 30mm bore x 1 <br/>)
    • R0015082B fencing and guards  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set standard spanner set Standard HSS drill set Standard Tap set 1 meter level Tape measure Steel rule '''Parts Required''' D0008330 Double Door Keep x 2 D0015326 Transfer Gate Upright x 6 D0015333 ZX5 Fence Hinge Spacer x 6 D0015340 Profile Support Plate (Short) x 1 D0015341 Profile support plate mount x 1 D0015349 Safety Hinge Mounting Plate x 6 D0015517 Fence Mounting Section x 28 D0015526 ZX5 Saw Fence Infill x 1 D0015601 ZX5 Saw Fence Support Beam (40x80x550) x 1 D0015606 Fence 10 Support Beam F Slot Fixings. x 2 D0015771 Double Door Keep Spacer x 1 D0015914 Saw Infeed Profile Deflector x 1 D0015962 ZX5 Fence 11 - 1100 x 1850 x 2 D0015963 ZX5 Fence 1 1450 x 1850 x 12 D0015964 ZX5 Fence 3 - 1450 x 1850 Cutout x 1 D0015965 ZX5 Fence 2 820 x 1850 x 1 D0015966 ZX5 Fence 10 927 x 1850 x 2 D0015967 ZX5 Transfer Gate x 3 D0015968 ZX5 Fence 7 642x 1850 extraction holes x 1 D0015969 ZX5 Fence 8 - 1105 x 105 Saw Corner x 1 D0015970 ZX5 Fence 820 x 1105 x 1 D0015972 ZX5 Fence Infill - 65 x 1850 x 1 D0015974 ZX5 Fence 13 - 820 x 1105 Hole for Gate x 1 D0015986 Multi Head Waste Bin Guard x 2 D0016018 ZX5 Saw Cabinet Infill Guard x 1 D0016036 Compliance Guard around Cabinet x 1 D0016037 Compliance Guard - MH to MH Infeed x 1 D0016038 Compliance Guard - MH to MH Out x 1 D0016051 Fence Guard (Crank) x 4 D0016171 Compliance Guard - MH to Transfer Gate x 1 D0016172 Compliance Guard - Saw to Transfer Gate x 1 E0001176 Safety Hinge Switch x 3 E0001177 Hinge (works with E1176 Safety Switch) x 3 F0000299 T Nut Sub Insert M6 (Fat) x 83 M0000029 Cabinet Lock (Triangular) x 4 M0000515 Floor Mouting Angle 200x87x42x 7 M0000516 Adjustable Foot Ø60 M14 x 6 M0001016 Angle 74 x 38 x 6 M0001202 Bruehl Fence Panel 1825 x 2200 x 4 M0001204 Bruehl 2.0m Transit Post x 5 M0001207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1
      01207 Bruehl Fence Clip x 31 R0000901 ZX4 Local Gate x 1 <br/>)
    • R0015267 Assemble Backfences, Fit and Align  + ('''<u>Tools Required</u>''' Standard Hex Key set Wire Line 150mm Rule '''<u>Parts Required</u>''' D0015420 M/C Infeed Backfence Plate x 9 D0015468 Infeed Backfence Bracket x 9 <br/>)
    • R0015278 Mount Completed Assemblies Section two  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 2 D0015718B Energy Chain Angle Bracket Double Deck x 3 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 2 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 D0015862 Energy Chain Tray Deep Long x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chainsembly R0015286 Bench Assemble X axis components and energy chain)
    • R0000570B Bench Assemble 1st stage Ejector  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 6 D0004015 Front Slider (5301) x 1 D0004016 Rear Slider x 1 D0004329 Rod End Plate (5304) x 1 D0004420 Extension Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1
      Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1 <br/>)
    • R0015352 Mount Buffer Beams  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set 1 meter spirit level Tape measure '''Parts Required''' D0015326 transfer gate upright x 4 D0015334 ZX fence corner post x 2 D0015607 Fence 11 support beam x 4 D0015335 ZX fence cross post x 4 D0010202 Frame joining plate x 2 D0015232 Fence mounting bracket x 2 M0001016 angle bracket x 2 M0000516 adjustable foot x 2
      0001016 angle bracket x 2 M0000516 adjustable foot x 2 <br/>)
    • R0015060 Bench Assemble Flapper Beam  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Tape measure Steel rule Engineers square '''Parts Required''' B0001099 Bush flange 10 i/d 12 o/d x 14 C0001018 EP2338-0001 EtherCAT Box 8 Configurable IO x 1 D0010167 Ethercat Mount Plate x 1 D0015353 Sensor Flapper Pivot x 8 D0015355 Sensor Flapper Plate (312) x 6 D0015357 Sensor Flapper Plate (270) x 1 D0015363 Sensor Flapper Support Transfer x 1 E0000336L Sensor: M8; 4mm, PNP N/O, M8 conn x 7 F0000537 dowel pin 10 x 40 x 8 M0001016 Angle 74 x 38 x 2 M0001209 Bracket m8 proximity sensor bracket 90 deg x 7 '''Fastener list''' M5 x 6 Grubscrew kcp 8 off 10mm x 40 dowel 8 off M6 x 20 socket cap 8 off M5 D nut 14 off M6 D nut 10 off M8 D nuts 8 off M5 A form washer 7 off M5 x 10 socket cap 7 off M5 x 10 button socket 7 off M3 x 20 panhead 2 off M6 x 16 socket cap 2 off M6 A form washer 2 off M8 x 20 socket cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off
      t cap 8 off M8 heavy motor plate washer 8 off Cable tie bases 7 off <br/>)
    • R0015007 Bench Assemble Roller Tables Machining Outfeed  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set Tape measure/Rule 8.2mm HSS drill Drill '''Parts Required''' B0001092 Plastic Roller Blue Ø30 x 194 Long. Spring Loaded Shafts x 45 B0001103 bush flange x 26 B0001220 spacer x 26 D0015001 Roller Bed Cylinder Arm x 13 D0015002 Shaft 10mm: 58mm Rod End x 13 D0015003 Roller Bed Rail 375mm x 4 D0015004 Roller Bed Rail 550mm x 2 D0015005 Roller Bed Rail 1000mm x 10 D0015006B Roller Bed Arm Bracket x 13 D0015010 Rod End Spacer x 26 D0015481 Shaft 8mm: 50mm Cylinder Pivot x 13 D0015547 Sensor Blower Plate x 2 D0015603 Roller Bed Pivot Shaft (silver steel) x 13 E0001120 Sensor: Ultrasonic M8 20-150mm x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 13 P0000200 Elbow Adaptor 6mm - M5 x 2 P0001030 Fitting: SMC 6mm Equal Tee x 10 P0001110 cylinder 25 x 10 x 13 P0001198 Fitting flow reg x 26
      01110 cylinder 25 x 10 x 13 P0001198 Fitting flow reg x 26 <br/>)
    • R0015100 Fit Guarding  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0001878 Rear Door Saw Mk4 (1879) x 1 D0004584 Outfeed Side Rest x 3 D0015703 Air Gun Bracket x 1 D0016203 Compliance Guard - Saw Lower Front x 1 D0016204 Compliance Guard - Saw Lower Side x 1 D0016265 Saw Front Door: Bernstein Mount Plate x 1 D0016266 Saw Front Door: Bernstein Guard x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 M0000055 Saw Blade Spanner (24mm Combination) x 1 M0001051 Bullet Catch 70 x 12 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 6 P0001008 Regulator: ARG20 0 - 8.5 Bar c/w Gauge x 3 P0001009 Panel Mount Nut (To suit P0001008) x 3 R0015041 Bench Assemble Top Hood Assembly x 1 R0015337 Bench assemble guarding components x 1 R0015338 Bench assemble serial plate x 1
      g components x 1 R0015338 Bench assemble serial plate x 1 <br/>)
    • R0015278 Mount Completed Assemblies  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 D0015583 Take Up Beam Joiner x 1 D0015598 Datum Flag: Saw Infeed x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 1 D0015723 Energy Chain Tray Shallow x 1 D0015724 Energy Chain Tray Deep x 1 D0015725 Energy Chain Tray Shallow Medium x 1 D0015742 Takeup Pad Right ZX5 x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 R0015011 Bench Assemble Gripper R0015063 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015101 Bench assembly take up assembly R0015286 Bench Assemble X axis components and energy chain
      R0015286 Bench Assemble X axis components and energy chain <br/>)
    • R0015288 Bench Assemble Transfer slider units and Cylinder Rails  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' B0001160 Delrin Dual V Wheel Kit x 48 B0001161 Spacer: Concentric - Delrin Dual V Wheel x 24 B0001162 Spacer: Eccentric - Delrin Dual V Wheel x 24 D0015255 Rack: Mod2 360 Long x 8 D0015551 Rack Mounting Plate x 8 D0015572 Slideway Connection Plate (2018) x 8 D0015573 Transfer Cylinder Bracket x 8 D0015576 Pneumatics Support Spacer x 8 D0015599 Transfer Cylinder Bracket Brace x 8 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 48 P0001111 Cylinder: Ø25 x 25S Cut Shaft x 48 R0015093 Bench Assemble Transfer Beam x 8
      S Cut Shaft x 48 R0015093 Bench Assemble Transfer Beam x 8 <br/>)
    • R0015305 Install Wiring loom for Rotary loom  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Ball pein hammer 6mm drift/punch Drill driver 6mm hex drill attachment Small g clamp 50-100m Suport block Stubby 4mm hex key '''Parts Required''' D00000291 spindle plate x 8 M0000025 Ident numbers D0007703 r stop pin D0007990 cylinder anchor D0007611 infill plate x 4 D0001176 Infill plate x 4
      nchor D0007611 infill plate x 4 D0001176 Infill plate x 4 <br/>)
    • R0000572 Bench Assemble Centralise Assembly  + ('''<u>Tools Required</u>''' '''Tools Required''' standard hex key set Standard spanner set Grease gun '''Parts Required''' B0000005 Angular Contact Bearing 15 I/D 35 O/D 11 Long x 2 B0000065 Bearing Rod End 10mm x 2 D0004363 Middle Link Rod x 1 D0004365 Pivot Clamp x 1 D0004366 Link Clamp Cap x 1 D0004369 Top Link Stud Bolt x 1 D0004370 Middle Link Stud Bolt x 1 D0004393 Lever Joint x 2 D0004394 Joint Shaft x 2 D0004401 Pivot Pin x 1 D0004403 Pivot Pin Nut x 1 D0004406 Retainer Plate x 1 D0004541 Cylinder Swivel End x 2 D0004542 Cylinder Bracket 4542 x 1 D0004622 Centralise Cylinder Spacer x 1 D0004669 Damper Rod End Block x 1 D0004766 Pivot Pin Bolt x 1 H0004367 Centering lever x 1 P0000029 Non Adjustable Damper 100mm x 1 P0000031 Pneumax Microcylinder 25 x 100 Magnetic x 2 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2
      ) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2 <br/>)
    • R0015064 Bench Assemble Clamp Assembly Part 2  + ('''<u>Tools Required</u>''' S'''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1)
    • R0015037 Bench Assemble SY Assembly Part 2  + ('''<u>Tools Required</u>''' S'''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1matec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1)
    • R0000571 Fit and Level Cut Tables , Finalise Eject  + ('''<u>Tools Required</u>''' '''Tools Required''' 1 meter straight edge 500mm rule Standard hex key Standard spanner set Feeler gauges Engineers level Adjustment shim '''Parts Required''' A0001069 Energy Chain Series B15.050 (48mm radius) Openable x 0.5 A0001070 Igus Mounting Br Set for A0001069 Non-Pivot x 1 A0001074 igus mounting bracket set x 1 D0004551 Cylinder Spacer x 1 D0004553 Cover Fixing Bar x 1 D0004554 Bar Spacer Short x 1 D0004555 Bar Spacer Long x 1 D0004769 Ejector Clamp Pad to be made in conjuction with D5121 (5305) x 1 D0004770 Infeed Clamp Pad to be made in conjunction with D5122 (5299) x 1 D0005121 Ejector Clamp Stainless Pads (5306) x 1 D0005122 Infeed Clamp Pad (5300)x 1 D0005199 Ejector Cover x 1 D0005412 Energy Chain Adapter Plate x 1 H0004556 Fixing Bar Gap Cover (5297) x 1 H0004656 Material Trip Stripx 1 P0000368 Extension 1/8 bsp x 22 long x 1 P0000443 Cleanline Cylinder 32 x 450 PN11246 x 1 P0000444 Reed Switch: Pneumax 1580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2580U (5.0m Lead) x 2 P0001198 flow controller 6mm elbow 1/8 x 2)
    • R0015046 Bench Assemble Infeed Clamps  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers Grease for lubrication M0000494 '''Parts Required''' B0000062 Circlip 20mm External x 2 B0000070 Linear Bearing: Ø25 x 40 Compact (Metal Case Only) x 8 B0001176 Washer :bearing shim x 3 D0000209 Shaft Strap (D8709) x 1 D0000211 Cylinder Extension x 1 D0001331 Roller Ø40 x 27 c/w bearing x 3 D0001334 Roller Ø40 x 102 c/w bearing x 2 D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 2 D0003788 Z Roller Pin (40mm) x 3 D0007680 Infeed Rail x 1 D0007774 Top Roller Block x 1 D0007792 Z Roller Block (D8711) x 1 D0007793 Z Roller Plate (D8710) x 1 D0015427 MC Hold Clamp Bar x 1 D0015428 Top Clamp Block Ø30 15 x 1 H0007773 Shaft 25mm: 268mm ZX Infeed Clamp Top x 2 H0007791 Shaft 25mm :250mm ZX Infeed side x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000010 elbow 6mm 1/8 fitting x 1 P0000200 Elbow Adaptor 6mm - M5 x 2 P0000484 Cylinder 32 x 100 stroke x 1 P0001160 Cylinder 32 x 70 stroke x 1 P0001198 Fitting: flow control 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1
      rol 1/8 x 6mm elbow x 4 M0000253 anti slip pad 22mm x 1 <br/>)
    • R0015326 Bench Assemble Roller Backfences  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set 1 meter straight edge Feeler gauges Bearing dolly for B0000245 Needle Bearing '''Parts Required''' B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 20 D0005183 Roller Backfence (D7443) x 1 D0005184 Guide Roller x 10 D0005186 Guide Pin Washer x 10 D0007443 Roller Backfence OH (D5183) x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10
      3) x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 10 <br/>)
    • R0015301 Fit terminal holders and Ethercat boxes  + ('''<u>Tools Required</u>''' Standard screwdriver set Standard hex key set '''<u>Parts Required</u>''' E0000519 Relay x 8 A0000160 Relay base x 8 C0001018 Ethercat box x 8 D0010806 Mounting plate x 8)
    • R0015035 Bench Assemble V Notch Components  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Vernier 150mm 2 meter straight edge 40mm shaft pin jigs Feeler gauge set Internal circlip pliers External circlip pliers 8mm hand reamer '''Parts Required''' B0000041 5 x 5 x 19 key x 1 B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8 B0000427 Leadscrew Ø25x10 435 Long x 1 B0001047 Fixed Bearing Support Block Ø17 x 1 B0001120 Circlip 62mm External x 16 B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) x 1 B0001134 Ball Bearing 15ID 35OD 11 Long x 10 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 D0010132 SZ Drive Mount Plate x 1 D0010563 Y Axis Servo Mount x 1 D0015147 V Notch Upper Support Bar x 1 D0015148 V Notch Lower Support Bar x 1 D0015149 VZ Shaft End Plate x 4 D0015152 V-Notch Upper Moving Bar x 1 D0015153 V-Notch Rear Moving Bar x 1 D0015154 V-Notch Front Moving Barx1 D0015157 Saw Motor Bar x 4 D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide x 8 D0015159B Saw Motor Adjustment Screwx 4 D0015160 Saw Motor Block x 4 D0015164 VY Leadscrew Block x 1 D0015166 VY Motor Mounting Plate x1 D0015258 Upper Link Mount 1 x 1 D0015259 Upper Link Mount 2 x 1 D0015260 Upper Link x 2 D0015261 Lower Link x 2 D0015262 Lower Link Mount x 2 D0015263 Mid Link Shaft x 2 D0015264 Lower Link Shaft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16
      haft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16 <br/>)
    • R000569E Bench Assemble Head Spindle Posts  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set Internal circlip pliers Consumable 4mm yellow grease line Pneumatic pipe cutters '''Parts Required''' B0000002 Bearing: 12/28dia x 8mm Sheilded x 2 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001061 Grease fitting x 6 D0004001 Head Bearing Block x 3 D0004021 Upstroke Plate x 1 D0004078 Motor Plate (5311) x 1 D0004099 Cylinder Bearing Block x 1 D0004256 Cylinder rod bar x 1 D0004343 Lower Damper Bracket (5313) x 1 D0004445 Semi circular slit strip (5533) 500mm x 1 D0004634 Chute Sawblade Strip 500mm (5532) x 1 D0004733 Belt Adjuster Pulley x 1 D0004734 Belt Adjusting Bar x 1 D0004735 Belt Adjuster Pin x 1 D0010780 Grease Manifold x 1 H0004444 Semi-circular Guard (5332) x1 P0000009 Fitting: 1/4 BSPT - 6mm Elbow x 2 P0000037 Magnetic Cylinder 40 x 185 with 15mm rod extension x 1 P0000308 Flow Controller In Line 6mm x 1
      rod extension x 1 P0000308 Flow Controller In Line 6mm x 1 <br/>)
    • R0015037 Bench Assemble SY Assembly  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex Key set Standard Spanner set 1 Meter straight edge Feeler Gauges '''Parts Required''' B0000044 Linear Rail MSB25 260mm Long (AMT) x 2 B0000046 Slide Base Bearing Block (Straight Grease Nipple) x 4 B0000173 blanking cap x 10 B0000234 Straight Grease Nipple M6 ST/ST x 4 B0000245 Needle Bearing 12 D 16 D 10 Long (ENA) x 12 B0001060 Grease Fitting M6x0.75 to Ø4 x 4 B0001061 Grease fitting M6 x 1 to 4mm x 4 B0001123 Double angular contact bearing 6 I/D 17 O/D 9 long x 2 B0001185 Leadscrew nut Igus x 1 C0001005 Stepper Motor AS1050 x 1 D0005184 Guide Roller x 6 D0005186 Guide Pin Washer x 6 D0015172 Centralise Plate (with SY) x 1 D0015173 Saw SY Saddle Brace x 1 D0015174 Roller Fence (With SY) x 2 D0015175 Saw Saddle Carriage Block x 2 D0015176 Cylinder Mount Block x 2 D0015178 Z Block x 2 D0015207 Outer Bearing Housing x 1 D0015208 Leadscrew Bearing Block x 1 D0015209 Leadscrew Attachment Bracket x 1 D0015222 SY Grease Manifold x 2 D0015240 Collar Clamp: SY Axis ZX5 x 1 D0015316 Leadscrew Bearing Block Cover x 1 D0015415 Turret Pickup Arm ZX5 x 2 D0015416 Bracket: Turret Stop RH ZX5 x 1 D0015417 Bracket: Turret Stop LH ZX5 x 1 D0015698 Flag Block x 1 D0015777 Leadscrew SY x 1 D0016336 SY table blower x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin x 6 M0001209 Bracket m8 proximity sensor 90 degree x 1 P0000200 Elbow Adaptor 6mm - M5 x 7 P0001127 Guide cylinder 20 x 30 compact x 2 P0001157 Turret Stop: 6 Station Right Handed Somatec x 1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1
      1 P0001158 Turret Stop: 6 Station Left Handed Somatec x 1 <br/>)
    • R0015041 Bench Assemble Top Hood Assembly  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Standard Hss drill set Standard tap set Acoustic foam cutting board and straight edge Utility Blade '''Parts Required''' Pre wired light, beacon and network cable from electrical department C0001152 Camera: HikVision DS-2CD2343G0-I-2.8mm x 1 C0001239 Micro SD Card 32Gb Class 10 x 1 D0000770 Door Hinge (M0016) x 2 D0001877 Saw Top Door Mk4 x 1 D0004641 Hinge Pin Block (D7445) x 1 D0004642 Flap Counterbalance Bar x 1 D0004645 Safety Flap Hinge Pin x 1 D0004679 Flap Stiffening Bar x 1 D0004705 Flap Hinge Bar x 1 D0004747B top door screen x 1 D0004807 Flap x 1 D0007445 Hinge Pin Block OH (D4641) x 1 D0016251 Saw Hood Switch Mount Plate (Bernstein) x 1 E0000275 Button: Base Fixing 1 N/C x 1 E0001072 Emergency Stop Module Bevelled 1NO 1NC x 1 E0001569 Guard Lock Switch: Bernstein Radius Actuator (Key) x 1 H0004643 4mm Axxis Clear 145mm x 690mm x 1 M0000002 12mm Grey Acoustic Foam with Black PVC Facing x 1 (consumable stock ) M0000036 Sign - Ear Protection x 1 M0000048 Gas Spring 15mm x 100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1
      100mm x 1 M0000539 Handle Black Nylon 200mm M8 Fixings x 1 <br/>)
    • R0015298 Bench Assemble V notch Clamps  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard Spanner set External circlip pliers '''Parts Required''' B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 8 B0001176 Washer : bearing shim x 9 D0001313 Datum Roller (Radial Bearing) x 2 D0010060 Roller Shaft Ø20 x 37.5 x 3 D0010061 Datum Roller Ø40 x 20 x 3 D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller x 2 D0010066 Infeed Roller Connector x 1 D0010545 Infeed Roller Mount x 2 D0010546 Infeed Roller Attachment x 1 D0015211 Outfeed Clamp Upright x 2 D0015212 Top Clamp Mounting Plate x 1 D0015213 Side Clamp Mounting Block x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015241 Outfeed Side Clamp Mounting Block x 1 D0015242 Outfeed Front Fence x 1 D0015243 Outfeed Top Clamp Plate x 1 D0015244 Outfeed Top Clamp Mounting Plate x 1 D0015245 Outfeed Top Clamp Leg x 2 D0015246 Centre Side Clamp Roller Block x 1 M00001004 Endcap 40 x 40 black x 2 M0001006 Threaded insert M14-M8 30 long x 4 M0001017 Endcap 80x40 Black x 2 P0000010 6mm elbow x 4 P0001045 Guide cylinder 25 x 150 x 2 P0001132 Cylinder 32x 175 guided x 2 P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4
      P0001198 Fitting: Speed controller 1/8" x 6mm Elbow x 4 <br/>)
    • R0015343 Waste Guidance Installation  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard tap set '''Parts Required''' D0001967 Conveyor End Plate x 1 D0001970 Swarf Funnel Support x 2 D0005616 Conveyor Swarf Funnel x 1 D0010843 Conveyor Deflector Plate x 1 M0000031 Panel Edging Strip; 9 x 6mm (consumable stock ) R0015344 Bench Assemble Conveyor Parts
      (consumable stock ) R0015344 Bench Assemble Conveyor Parts <br/>)
    • R0015064 Bench Assemble Clamp Assembly  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard hex key set Standard spanner set External circlip pliers 20mm bearing dolly Reduced shank 5mm hex key '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 8 B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 8 B0000200 Circlip 8mm External x 12 B0000346 Ball Bearing 8 D 22 D 7 Long + seals x 6 D0004331 Clamp Head (D7450) x 1 D0004332 Clamp Mount Block (D7449) x 1 D0004333 Pillar x 2 D0004358 Clamp Head Bracket (D7447) x 1 D0004359 Clamp Head Cylinder Bar (D7446) x 2 D0004550 Clamp Insert x 2 D0004808 Slide Stop x 2 D0005191 Bearing Protective Washer x 4 D0005425 Clamp block Right (5625) x 1 D0005566 Clamp block left - Roller style (5567) x 1 D0005568 Clamp block left roller shaft x 3 D0007447 Clamp Head Bracket OH (D4358) x 1 D0007449 Clamp Mount Block OH (D4332) x 1 D0007450 Clamp Head OH (D4331) x 1 D0015266 Shaft 38.7mm: 440mm ZX Saw Top Clamp BZP x 2 D0015299 Shaft 16mm: 320mm Chip Deflector ZX5 x 1 D0015446B Chip Deflector Mounting Plate (Tapped) x 1 D0015447B Chip Deflector Probe Ø50 (Tapped) x 2 D0015454 Chip Deflector Rod (M16) x 2 H0004625 Shaft 16mm: 150 Saw Clamp x 2 H0004626 Shaft 16mm: 275 Eject Push x 1 H0004627 Shaft 20mm: 210 Saw Inner Clamp x 2 H0004628 Shaft 20mm: 245 Saw Outer clampx 2 M0001194 Kipp clamp handle x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 1 P0000054 Cylinder Ø32 x 50 (PIS32A50) x 1 P0000064 Pneumax microcylinder 25bore x 80stroke x 2 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1
      etal type) x 3 P0001143 cylinder 32 x 175mm stroke ISO x 1 <br/>)
    • R0015255 Mount Assemblies to Main Frame  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set Standard spanner set 300 mm rule 1000mm rule '''Parts Required''' D0015291 Datum Flag x 1 D0015717 Energy Chain Angle Bracket Lower x 5 D0015718 Energy Chain Angle Bracket Upper x 5 D0015720 Carriage Bracket x 1 D0015721 Energy Chain Tray Deep Long x 2 D0015722 Energy Chain Tray Shallow Long x 1 D0015861 Energy Chain Cable Support x 1 R0015007 Bench Assemble Roller Tables R0015096 Bench Assemble Transfer Drive Assembly R0015251 Bench Assemble X axis components and energy chain R0015004 Bench Assemble Gripperaxis components and energy chain R0015004 Bench Assemble Gripper)
    • R0015038 Bench Assemble V notch Datum Rollers  + ('''<u>Tools Required</u>''' '''Tools Required''' Standard Hex key set External circlip pliers 1 meter straight edge Feeler gauges '''Parts Required''' B0000062 Circlip 20mm External x 13 B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) x 26 B0001176 washer : bearing shim x 16 D0010060 Roller Shaft Ø20 x 37.5 x 7 D0010061 Datum Roller Ø40 x 20 x 6 D0010396 Datum Roller Ø40 x 150mm x 7 D0010397 Shaft 20mm: 195mm Autoflow Roller x 7 D0015214 Roller Support Bar - Short x 1 D0015217 Profile Support Pad x 2 D0015218 Roller Support Bar - Long x 1 D0015220 Outfeed Roller Bed Support Frame x 1 D0015221 Outfeed Roller Bed Mounting Plate x 1 D0015348 MC Outfeed Roller Mounting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8
      ting Plate x 1 M0001006 Threaded insert M14/M8 30 long x 8 <br/>)
    • R0000706 Bench assemble Infeed Datum rollers  + ('''<u>Tools required</u>''' '''Tools required''' External circlip pliers Standard hex key set Pipe cutters Pneumatic identification numbers '''Parts Required''' B0000062 Circlip 20mm External x 6 D0001176 Washer : bearing shim x 3 D0001333 Roller Ø40 x 80 c/w bearing x 3 D0001334 Roller Ø40 x 102 c/w bearing x 3 D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 3 D0007677 Infeed Base Rail (D2972) x 1 D0007942 Shaft 20mm: 119.4mm ZX Datum Roller Circlip x 3 D0010896 Infeed Clamp Blower Vert x 1 D0010897 Infeed Clamp Blower x 1 P0000053 6mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 16mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1)
    • Stuertz Infeed - Freeing Roller under Gripper Arm  + ('''Applies to: A2026-A2030 Autoflow Mk4 wi'''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors''' In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition
      ...You need to be confident in using TwinCAT on the VM machine to navigate to settings

      nfident in using TwinCAT on the VM machine to navigate to settings</div> </div><br/>)
    • TB0314 Updating Mint File in Workbench  + ( * Updating software can be very complicat * Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again * In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case * Version numbers have always followed a numerical order, so the higher the number, the later the version * Mnt files should always be stored in ** c:\multi on MH side – called Multi X.xxx.mnt ** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt aw side of flowline – called IgSaw X.xx.mnt )
    • R0015066 Bench Assemble Saw Motor Assembly  + (<u>'''Tool Required'''</u> '''Tool Required''' Standard hex key set Standard spanner set Cutting disc Standard hand taps '''Parts Required''' A0000013 32mm Conduit Adaptorx 1 A0000027 Flexible Conduit Ø32mm x 1 D0004079 Saw Motor (Modified Front Flange) x 1 D0004437 Motor Conduit Bracket x 2 D0004835 Flex conduit plate x 1 D0004997 Connector Support Block (5360) x 1 D0004999 Reed Switch Terminal Box x 1 D0005219 Turntable Nozzle x 1 D0008198 Chute Flap x 1 H0008200 Chute Flap Bracket x 1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1
      1 P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 1 <br/>)
    • R0015029D Hepco Beam Alignment Part 2  + (<u>'''Tools Required'''</u> '''Tools Required''' Engineers level Hepco flat spanner Hepco Box spanner Standard hex key set Incremental shim pack Torque wrench '''Parts Required''' B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x2 B0001102 Double Edge Spacer Slide and Beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 2 F0000529 T-Nut M6 (slot 10) x 3 F0000530 T-nut M8 (slot 10) x12 F0000529 T-Nut M6 (slot 10) x 3 F0000530 T-nut M8 (slot 10) x1)
    • R0015029D Hepco Beam Alignment  + (<u>'''Tools Required'''</u> '''Tools Required''' Engineers level Hepco flat spanner Hepco Box spanner Standard hex key set Incremental shim pack Torque wrench '''Parts Required''' B0000184 Journal Cap Seal 34 x 4 B0000185 Double Row Long Stud Journal Eccentric x 2 B0000186 Double Row Long Stud Journal Concentric x2 B0001102 Double Edge Spacer Slide and Beam 7600mm x 1 D0015072 Carriage Plate x 1 D0015492 Vertical Beam Adjustment Plate x5 D0015493 Lateral Beam Adjustment Plate x 5 P0000200 Elbow Adaptor 6mm - M5 x 1 F0000529 T-Nut M6 (slot 10) x 3 F0000530 T-nut M8 (slot 10) x11 F0000529 T-Nut M6 (slot 10) x 3 F0000530 T-nut M8 (slot 10) x1)
    • R0015338 Bench Assemble Serial Plate  + (<u>'''Tools Required'''</u> Serial plate stamping jig Large Alphabetic and Numerical stamps Correct machine build data <u>'''Parts Required'''</u> D0000086B Universal Serial Number Plate (UKCA) x 1 <br/>)
    • R0010260 Bench Assemble Tool Break Sensor  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard tap set Standard drill set Standard hex key set Pipe cutters Flush cutters M0001053 Stock 6mm copper tube M0000153 small Stuga sticker '''Parts Required''' A0001046 P Clip 6mm Steel / Rubber Liner x 6 D0001962 Tool Sensor Mount x 1 D0001963 Tool Sensor Post x 1 D0001964 Tool Sensor Logo Plate x 1 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 E0001082 4 pin m8 sensor single ended x 1 P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000149 6mm to 4mm reducing stem x 2 P0000160 Fitting: Flow Controller In Line 6mm x 1 P0000456 Compact straight male adapter 4mm- M5 x 2
      m x 1 P0000456 Compact straight male adapter 4mm- M5 x 2 <br/>)
    • R0015332 Mount Backfences and Align  + (<u>'''Tools Required'''</u> Standard hex key set 1 Meter straight edge Feeler gauges engineers square Shim pack <u>'''Parts Required'''</u> R0000559 Bench assemble machined parts R0015326 Bench Assemble Roller Backfences <br/>)
    • R0015279 Align Backfences  + (<u>'''Tools Required'''</u> Standard hex key set Standard spanner set Wire Line setting equipment 600mm rule Workshop Gripper setting jig 2 meter straight edge <u>'''Parts Required'''</u> Fitted and Levelled roller bed assemblies)
    • R000718E Stage 2 spindle assembly  + (<u>'''Tools Required'''</u> '''Tools Required''' 0.05mm feeler gauge Standard hex key set Standard spanner set Rule 6mm punch Ball pien hammer '''Parts Required''' D0007990 cylinder anchor x 7 D0007648 end plate x 4 D0007649 Double slide end plate x 4 D0007686 single motor plate x 4 D0007723 Double slide motor mount x 4 D0007687 Motor mount x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4
      t x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4 <br/>)
    • R0015091 Mount Outfeed Beam Sensor  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard hex key set Tape measure '''Parts Required''' D0015546 Reflector Mounting Plate x 1 D0015701 Maytec Post x 2 D0016322 Welded 90° Bracket: 76mm x 38mm x 38mm x 2 E0000279 Spare Reflectors for E0265 x 1 E0001139 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1 Sensor: Outfeed Beam x 1 M0001059 Sensor Mount Bracket E1139 x 1)
    • R0015101 Bench Assemble Take Up Assembly  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard hex key set Standard spanner set '''Parts Required''' D0008281 Takeup Boss Cap x 4 D0015581 Fixed Pivot Bracket x 4 D0015584 Cylinder Trunnion Plate x 1 D0015590 Takeup Arm ZX5 x4 D0015593 Takeup Arm Pin ZX5 x 4 D0015595 Takeup Arm Washer 4mm x 4 D0015596 Takeup Bearing Block Short x 4 D0015605 Fixed Pivot Bracket End Plate x 4 D0015736 Hard Stop Backplate x 1 D0015737 Hard Stop Shaft x 1 M0001077 Rubber bump stop M6 x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 1 P0000049 Cylinder Spherical Bearing M10 x 1.25 x 1 P0001075 Trunnion Pin for CG1 Cylinder x 1 P0001076 Trunnion Bracket for CG1 x 1 P0001112 Cylinder 32 x 125s Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube
      Locking P0001198 Fitting: Speed Controller 1/8" x 6mm Tube <br/>)
    • R0015317 Install Rotary Ring  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard Hex Key set Standard spanner set Lifting Strop Overhead crane operation Torque wrench Soft hammer Ring lubrication oil '''Parts Required''' A0000309 Domed Blanking Plug 19mm x 3 C0001123 Servo Motor: Beckhoff AM8062 18Nm 3000rpm x 1 D0000263 Stop Y Central x 1 D0002990E Strike Post ZX4 Mk5 x 1 D0002991 Switch carrier x 1 D0006061 Timing Belt cap x 1 D0007861 Y axis hard stop x 2 D0010756 Proximity Switch Mounting Block Reduced Size x 2 D0010894 Ethercat Cover ZX3/ZX4 x 1 D0015542 R Axis Motor Connector Cover x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 H0007995 Rotary base cover plate x 2 M0000451 Plug and Elbow x 2 R0000971E Bench Assemble R Axis Gearbox R0010260 Bench Assemble Tool Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge)
      Break Sensor R0015138 Machining Head ZX4 Mk5 (Quad Plunge) <br/>)
    • R0015335 Mount Electrical Cabinet  + (<u>'''Tools Required'''</u> '''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard Tap set '''Parts Required''' D0004391E Left hand side sheet x 1 D0015425 Bracket: Beckhoff Box Right Angle x 1 D0015426 Mounting Plate: Airgun Assy x 1 D0015425 Beckhoff right angle mounting plate x 1 P0000020 Fitting: Plug 1/8" BSP (Grubscrew Type) x 1 P0000021 Airgun Assembly x 1 P0000142 Elbow Adaptor 8mm - 1/8 BSP x 2 P0000277 Fitting: Bulkhead Female 8mm x 1/4 BSP x 1 P0000278 Regulator 0-2 bar x 1 P0000373 Regulator fixing bracket x 1 R0015016C Electrical cabinet wiring Mod F
      xing bracket x 1 R0015016C Electrical cabinet wiring Mod F <br/>)
    • TB0398 Assembly of ZX4 Screen Cover  + (== Problem == The previous design of scree== Problem == The previous design of screen cover was susceptible to cracking and failing. The new design resolves this by having a metal hinge piece and an additional clear plastic plate, with both being joined by 3M VHB (Very High Bond) tape. Parts: D0010965 x1 D0010966 x1 M0001119 x 550mmD0010965 x1 D0010966 x1 M0001119 x 550mm)
    • Monday - Getting Started For Engineers  + (==Why Change?== *mHelpdesk limitations **==Why Change?== *mHelpdesk limitations **Cludgy to use **Slow response **Cannot connect to other apps or emails *Monday advantages **Easier and more elegant to use **More configurable **easy to email into **Better searching **Expandable to whole business **Cheaper ==Similarities to mHELPDESK== *Monday consists of a set of user definable “Boards” that contain a list of “Pulses”. *The “pulses” can be configured however we like. *I have created a “Board” called “Service Jobs” *On the Service Jobs Board, I have designed the “Pulses” to mimic the service jobs, so this will include the machine, the status, the type classification, etc *Any pulse has associated “Updates”. These are just like the “items” on an mHelpDesk job, but is much more flexible than the plain text of mHelpdesk *The service team will assign jobs as before *The job should be updated by yourself during your visit *The database of jobs is searchable so you can find the machine history
      so you can find the machine history <br/>)
    • ZX4 Infeed Roller Reinforcement  +
    • ZX5 Production R0015040 Module F to R0015001B Module E alignment  + (Alignment criteria and steps for correct machine installation)
    • ZX5 Installation Procedure 2023 Pneumatic connections  + (Connection details for pneumatics on installation)
    • R0000711 Rotary Base Assembly REV2  + (Detailed steps to correctly install rotaryDetailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1iper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1)
    • J0001000H Autoflow Mk4 Mechanical installation-Alignment  + (Information to clarify correct process for installation of J0001000H Autoflow Mk4 Levelling tolerance of 0.004" /0.1mm over 300mm (1 division on engineers level) must be adhered to)
    • Ecoline Site Installation Guide  + (Installation of an Ecoline is quite straigInstallation of an Ecoline is quite straight-forward as all of the main levelling and alignment is taken care of inside the main module housing. Installation involves 3 steps # Levelling main module # Attaching and Levelling Infeed Frame # Refitting Infeed coverling Infeed Frame # Refitting Infeed cover)
    • ZX5 Installation Procedure 2023 Part 2  + (Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply)
    • ZX5 Installation Procedure 2023 Part 3 Guarding Conformity checks  + (Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply)
    • ZX5 Installation Procedure 2023  + (Key data for installation of ZX5 Dokit to generate consistency of installation Quality checks for installation Manufacturing data supply)
    • Assembly - R0000377B Mk11 Gripper  + (Mk11 Gripper was designed to give a variabMk11 Gripper was designed to give a variable stop height position for the Mk10 gripper assembly. This is needed on systems with multiple chambers, where there is no "sweet spot" for the open grip position to suit all chambers. A Somatec turret stop is used to provide different stop heights The design details are here [https://stugaltd.monday.com/boards/315478853/pulses/640717084 Design Notes]
      853/pulses/640717084 Design Notes] <br/>)
    • TB0301 Autoflow Saw Head Reinforcement - Additional Enhancements  + (On Autoflow 2 Sawing Centres following 5 yOn Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by #Adding left right stability with additional slide rails at the top of the subframe #Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table ====Parts required: ==== R0010272 Kit: Saw Frame Rigidity Pt 2 This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components. See also [[TB0259 Autoflow Saw Head Reinforcement]][[TB0259 Autoflow Saw Head Reinforcement]])
    • Move SR Datum Sensor to Higher Level R0019217  + (On a Mk4 Autoflow, The SR axis daum sensorOn a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters *Easy to retrofit *Sensor is protected in a case *Short distance to connection box *Uses existing mounting holes *Easy to adjust and maintain *Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface *Can use E0000336 2mm range sensor reliably *Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor The parts are supplied in Kit R0019217B
      ...In November 23, a second iteration of the design was released using metal parts and a side fence to improve robustness (R0019217B)

      ...The pictures and models illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine

      illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>)
    • ZX5 Transfer Table Setup  + (Sometimes the mesh between all the parts iSometimes the mesh between all the parts is too tight and left with no adjustment. This causes too much pressure on the moving parts, especially the delrin rollers which are not designed to take heavy loads. Any excess force on them leads to excessive wear and premature failure.s to excessive wear and premature failure.)
    • Beckhoff AX8000 Flowline Upgrade  + (The Flowline range (Mk3, ZX3, ZX4) are StuThe Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
    • ZX5 Adjusting V Notch Depth and Position  + (The ZX5 has a twin blade system for the V The ZX5 has a twin blade system for the V notches that is designed to be easier to set up. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab)otch (Software adjustment in Notching Tab))
    • ZX5 Alignment Check  + (The ZX5 machine can be tricky to align as there are many adjustments designed into the table to offset manufacturing tolerances. This step by step guide follows the correct protocol to ensure the starting point and sequence of alignment is correct)
    • Repairing R axis datum pin  + (The datum pin on the old ZX4 at Sidey was The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
    • TB0422 Commissioning ZX5 Software 2018  + (The first step in commissioning a new machThe first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
    • B0000082b Motor replacement For Obsolete part B0000082  + (To rectify the obsoletion of B0000082 drivTo rectify the obsoletion of B0000082 drive motor, the following replacement kit has been designed to enable continued support of older assemblies within stuga machines . The kit consists of a new motor and appropriate gearbox, adapter plate and new fasteners . Also details are included here for a small modification to enable the upgrade to function correctly Following parts are required for this upgrade B0000082b load motor and gearbox 1 off D0008225b adapter plate F0000189 M6 x 25 set bolts 4 off F0000058 A form washer 4 off F0000190 M8 x 40 set bolts 2 off F0000007 M5 x 16 cap head bolt 4 off off F0000007 M5 x 16 cap head bolt 4 off)
    • Replacing Beckhoff PC  + (To replace a broken PLC requires the installation of the original project. This project needs to be made aware of the new hardware, along with the Stuga software)
    • R0010309 Ecoline Ultrasonic Material Loaded Upgrade  + (Upgrade of load sensor For infeed table onUpgrade of load sensor For infeed table on Ecoline machines '''Component list''' A0001046 P Clip 6mm Steel / Rubber Liner x 2 D0010973 Material Loaded Sensor Plate x 1 E0001104 PreMade Cable: M8 Socket 4 Way Cable 5m x 1 E0001120 Sensor: Ultrasonic M8 20-150mm x 1 M0001053 Copper Tube 6mm x 4.4mm 10m Coil x 0.3 P0000046 Fitting: 'Y' Adaptor 6mm x 1 P0000069 Tube to tube fitting 6mm x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1
      000160 Fitting: Flow Controller In Line 6mm x 1 <br/>)
    • Filling Out An Online Daily Timesheet Form  + (We are using Monday.com to handle daily tiWe are using Monday.com to handle daily timesheet entries. The layout of the form has been designed to make data input as minimal as possible. We are looking to improve accuracy of time capture, cut down administration time and to make historical data available without the need to store paperwork or take pictures. You will only be able to view and edit your timesheet when logged into your Monday.com account. Other employees are unable to see your data.her employees are unable to see your data.)