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Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Fit mounting brackets and spacers
Ensure to fit supplied top hat bushes
Use longer M5 socket caps to captivate bracket and spacer +, Slide into position linear sensor
Ensure plug connection is facing towards trunking +, …
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, 1 Use engineers level to level frame at the indicated points . Any discrepancy between the two faces should be adjusted to be even both sides .
2 Use 2 meter straight edge and 300mm engineers level to level Y axis of machine at the indicated points +, 1 Mount H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2
and suspend in place with M16 x 45 hex head bolts and D0007681 Shaft Adjust Plate x 2
Add 2 off large black tie wraps per side as shown
2 Fit 2 off bearing block from R0015296 Bench Assemble bearings Assemblies to z shafts orientated as shown.
M6 holes should face centre of machine and M8 holes and 8mm dowel holes should face front of machine +, …
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Subframe now requires dowelling in position
1 Drill upper beam mount with 10mm HSS 2 off , hole depth should be 20mm minimum into steel mounting tab . Use 10mm x 60mm spiral pin to fix
2 Dowel lower beam mounts . 4 off Drill indicated holes to 9.5 mm , then use 10mm hand reamer to finish . Fix with 10mm x 50 mm hardened dowel +, use
D0006484 Front Tiebeam x 1
D0006485 Rear Tiebeam x 1
1 Fit 4 off 8mm x 24 mm hardened dowels to each tie bar as shown
2 Align D0006485 Rear Tie beam with bearing blocks and use 8 off M8 x 50 socket caps to fix. Use fasteners to evenly pull faces together , alternate between top and bottom fasteners to pull faces together parallel
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Do not apply final tension to these bolts , only pull the two faces together</div>
</div>
3 Align D0006484 Rear Tie beam with bearing blocks and use 8 off M8 x 50 socket caps to fix. Use fasteners to evenly pull faces together , alternate between top and bottom fasteners to pull faces together parallel
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">......Do not apply final tension to these bolts , only pull the two faces together</div>
</div> +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, All holes on machining centre frame require threads cleaning to remove debris from coating process +, Position as shown
1 Align to lower trunking cutout
2 Ensure indicated face is parallel along upright
3 Mark off through trunking and then drill 4 off M6 tapped holes into frame
4 Secure trunking to vertical face using M6 hex sets and penny washers . Use a M6 motor plate between trunking and frame to space trunking away from frame to allow lid fitment
Repeat for both assembled uprights +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Check the indicated area for correct fitment
There should be no gap present , check with feeler gauges
Tolerance 0.002"/0.05mm +, Pass to machine shop for alignment machining
Indicated faces required skimming to be true to each other +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Check fitment of D0004772 Outer Bearing Spacer into D0004026 Bearing Housing
Spacer should pass through bearing housing when aligned correctly .
Check for burrs on bearing if spacer doesn't pass through +, Check fitment of D0004030 Lock Ring onto D0004027 Saw Spindle
Lock ring should wind to base of thread by hand +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Use 16mm hand reamer to check sizing of bores in following parts
1 D0004545 Slide Support End x 2
2 D0004338 Slide Support Bar x 1
3 D0004337 Slide Bar Holder x 1 +, 1 Fit 2 off D0004545 Slide Support End and fix with M8 x 20 socket cap and M8 x 12 kcp grubscrew per side . Do not finalise fasteners
2 Align end plates as shown using straight edge , to set end plates flat to each other
3 Finalise fixings and recheck end plate position has been held with straight edge +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Check upstroke plate has helicoils fitted in indicated holes.
M8 thread will be present if they have, thread will be larger than M8 if they havent
Use workshop helicoil kit and add M8 x 1.5 od helicoils if not present +, 1 Mount cylinder bearing block and 2 off bearing block as indicated to D0004021 Upstroke Plate. Lightly secure with M6 x 25 socket caps and A form washers . Do not apply adhesive
2 Mount remaining bearing block as shown, incorporating D0004343 Lower Damper Bracket as shown . Use M6 x 25 socket caps, again do not apply adhesive or apply final tension +, …
Do not add final tension to bolts until alignment has been achieved
1 Attach pre built cylinder anchor to end of cylinder
2 Position pre built cylinder on slide base assembly as shown
3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base
4 Temporarily mount D0007648 with 1 off m6 x 20 socket cap
5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps
6 Attach Cylinder base to anchor with 4 off M6x 20 socket caps +, 1 Use cylinder stroke adjustment to align these two faces
2 Apply Loctite 243 to cylinder nut and tighten
3 Use clearance in holes for mounting at points indicated to achieve cylinder alignment. Cylinder stroke should be even and free along entire stroke
4 Finalise bolts
Repeat on all four single spindles (2,4,6 and 8) +, Do not add final tension to bolts until alignment has been achieved
1 Attach pre built cylinder anchor to end of cylinder
2 Position pre built cylinder on slide base assembly as shown
3 Use 2 off m5 x 25 socket caps with A form washers to attach to slide base
4 Temporarily mount D0007649 with 1 off m6 x 20 socket cap
5 Attach D0007790 cylinder anchor with 4 off M6 x 20 socket caps
6 Attach Cylinder base to anchor with 4 off M6x 20 socket caps
<br/> +, …
M0000101 is not required for bench assembly , and will not be shown within the work instruction .
Ensure this part is issued with each assembled clacker +, D0008339 Gap Closer Arm x 1
D0008340 Gap Closer Base x 1
D0008496 Clacker Pins x 1
F0000185 M6 x 16 Hex set S/S x 1 +, Use ball pein hammer to locate D0008496 Clacker Pins into D0008340 Gap Closer Base as shown
Ensure pin does not go past indicated face +, …
M0000101 is not required for bench assembly , and will not be shown within the work instruction .
Ensure this part is issued with each assembled clacker +, D0003196 Dipper Arm ( Ecoline) x 1
D0003197 Dipper Base ( Ecoline) x 1
D0003894 Flapper pivot pin x 1
F0000185 M6 x 16 Hex set S/S x 1 +, Use ball pein hammer to locate D0003894 Flapper pivot pin into D0003197 Dipper Base as shown
Ensure pin does not go past indicated face +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Attach 4 off m4 tie bases with m4 x12 button sockets to D0001963 Tool Sensor Post +, Attach E0001120 Sensor: Ultrasonic M8 20-150mm to E0001082 4 pin m8 sensor single ended cable
1 Fit sensor to tool mount post using using m3 x 20 pan head fasteners
Note orientation
2 Use small tie wraps to secure cable +, …
Remove old material load assembly from machine. Held on by 2 off M6 socket caps indicated
2 Disconnect switch/sensor. Depending on variant fitted
either
Unscrew M8 plug connection to disconnect for sensor style
Or
Disconnect 2 off fork connections onto rear on switch
3 Disconnect blower +, Disconnect switch/sensor.
Depending on variant fitted
either
Unscrew M8 plug connection to disconnect for sensor style
Or
Disconnect 2 off fork connections onto rear on switch +, Disconnect blower feed to assembly
6mm pipe will be connected to remove assembly via push fit connections.
Remove pipe from connections
(may not be present on some machine variants )
Assembly can now be removed fully and disregarded +, …
1 Fit bushes B0001106 (20 off) to
8 off D0015095 link bars
2 off D0015096 link bars
2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly +, Check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar +, 1 Use 2 off D0015103 and 8mm external circlips (B0000200) and assemble two off as shown
2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips
3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown
4 Add remaining link shafts and circlips
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13 off
Check part D00150001 has been supplied to new specification
Check indicated hole, should measure 8.2mm. If not open up with hand drill
Drawing change requested 06/06/23 to amend from 8mm to 8.2mm
<br/> +, 1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
ECR raised 06/06/23
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment +, 13 off
1 Fit 2 off D0015010 spacers, 1 off d0015002 shaft through spherical bearing and fix with 2 off m6 X 12 socket caps and A form washers
2 Fit 1 0ff D0015603 pivot shaft with 2 off M6 x 12 socket caps and A Form washers +, …
check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar +, Use Loctite 243 on all fasteners
Pen mark all bolts once finalised +, 1 Fit bushes B0001106 (20 off) to
8 off D0015095 link bars
2 off D0015096 link bars
2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly<br/> +, …
Ensure additional spacer is removed from jigs when using for alignment on module C +, <div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">....The correct setting of these jigs is vital to correct installation of the hepco drive system. Accurate positioning of these will enable quality checks to be performed on the supplied hepco rail</div>
</div>
Use an engineers level to individually adjust each jig to be level on both axis
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Always ensure when levelling that the jig remains in contact with the blue support bar on at least one point . The distance between the top face and the blue mounting section is vital to the correct set up</div>
</div><br/> +, Using a 2 meter straight edge , the jigs should be levelled to each other as shown.
Identify which Jig is the lowest point by using the straight edge and level . Adjust the lower height jigs to match the highest point one. This is to ensure that the height is maintained as much as possible between blue mounting bar and jig top face
When a jig is adjusted for height, i will need rechecking to see if the other previous levelled plains have moved. If so, re adjust to bring jig level in all axis +, …
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts once finalised +, Fit 6 off B0001006 linear rails to hepco beam as shown
Use data for position of each rail
Fix with F0000331 m6 threaded plates and m6 x 20 socket caps with no adhesive ( holding stock of F0000331 plates is available from stores via request )
only apply light pressure to 2 off fixings per rail +, 1 Set hole position A to middle of movement in direction shown
2 Use engineers level on indicated face and adjust position B up or down to set rail level
3 Remove central fasteners one by one, applying adhesive and adding final tension. Then remove both end fasteners ,apply adhesive and apply final tension
Repeat for all remaining 5 linear rails
<br/> +, …
Always Use Loctite 243 on all fasteners
Always use Loctite 570 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +, Mount setting jigs to channel section in positions shown using M8 cap head bolts and heavy washers
Position one shown will require fixing points drilling to channel section . Drill M8 and position to measurement shown of 430mm +, <div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...The correct setting of these jigs is vital to correct installation of the hepco drive system. Accurate positioning of these will enable quality checks to be performed on the supplied hepco rail</div>
</div>
Use an engineers level to individually adjust each jig to be level on both axis
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Always ensure when levelling that the jig remains in contact with the blue support bar on at least one point . The distance between the top face and the blue mounting section is vital to the correct set up</div>
</div><br/> +, …
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