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Remove old material load assembly from machine. Held on by 2 off M6 socket caps indicated
2 Disconnect switch/sensor. Depending on variant fitted
either
Unscrew M8 plug connection to disconnect for sensor style
Or
Disconnect 2 off fork connections onto rear on switch
3 Disconnect blower +, Disconnect switch/sensor.
Depending on variant fitted
either
Unscrew M8 plug connection to disconnect for sensor style
Or
Disconnect 2 off fork connections onto rear on switch +, Disconnect blower feed to assembly
6mm pipe will be connected to remove assembly via push fit connections.
Remove pipe from connections
(may not be present on some machine variants )
Assembly can now be removed fully and disregarded +, …
1 Fit bushes B0001106 (20 off) to
8 off D0015095 link bars
2 off D0015096 link bars
2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly +, Check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar +, 1 Use 2 off D0015103 and 8mm external circlips (B0000200) and assemble two off as shown
2 Use 2 off D0015102, 2 off D0015104 and assemble as shown with 8mm circlips
3 Use 2 off D0015170 gripper spacers and P0000049 spherical end and add as shown
4 Add remaining link shafts and circlips
<br/> +, …
check shafts fit correctly into bores of D0015082 gripper bottom bar and D0015083 gripper upper bar +, Use Loctite 243 on all fasteners
Pen mark all bolts once finalised +, 1 Fit bushes B0001106 (20 off) to
8 off D0015095 link bars
2 off D0015096 link bars
2 Fit bearings B0000034 x 2 into D00015086 grip slide body. Use grease to lubricate bearing before assembly<br/> +, …
Connect ethercat power cables +
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Assemble 6 off D0005184 Guide Roller
Each roller has 2 off B0000245 Needle Bearing fitted
Ensure bearings are fitted correct orientation . Writing on edge of bearing should be face outwards
Use bearing dolly and push bearing down to should within roller body
Apply liberal grease to all bearings within rollers +, 1 Fit 6 off D0005186 Guide Pin Washer to H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin
Hold shaft in vice and use M5 x 12 socket cap to secure washer to end of shaft . Finalise bolt
Repeat for all 6 shafts/washers
2 Fit Rollers to shafts +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Fit 4 off P0000200 Elbow Adaptor 6mm to 2 off P0001127 Guide cylinder 20 x 30 as shown
2 Use M4 x 50 socket caps to assemble D0015178 Z Block and D0015415 Turret Pickup Arm ZX5 on cylinder as shown . Assemble one of each hand as shown
<br/> +, Ensure configuration shown in these pictures are replicated on assembly
Pay close attention to sensor position in relation to number markers +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Attach gas strut to top door assembly .
1 Use M5 dome nut to secure top ball joint.
2 Use M5 nyloc nut and M5 penny washer to fix bottom ball joint
3 Set correct gas pressure
Gradually adjust gas until correct setting is achieved
Door must lift up under own weight but not open violently +, <div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...ECR Raised 21/11/23 to add estop mounting holes to drawing. Will require adding on assembly until processed</div>
</div>
Fit rear emergency stop module using 4 off M4 x 16 socket caps, 4 off M4 A Form washers and 4 off M4 Nyloc nuts
Please provide drilling details to enable update of part drawing +, …
1 Ream 6mm holes indicated to ensure
2 Pins locate correctly
3 Drill flap to suit stiffening bar
4 Attach end brackets and stiffening bar using 4 off M5 x 16 socket caps and 4 off M5 A form washers and 2 off M5 x 12 socket caps and 2 off M5 penny washers
5 Insert 6mm rods and add 2 off M5 x 6 kcp grubscrew
6 Fit hazard tape to flap +, L-R configuration of safety flap +, There has been instances of the safety flap being fitted incorrectly and hindering saw operation.
To clarify correct position, larger counter balance on safety flap must be furthest away from saw head +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
ECR raised 06/06/23
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment +, 1 Tap 2 off indicated holes M3 +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Degrease main blocks with Fe10 as shown +, Test fit shafts indicated into blocks to check for correct fitment .
Check that shafts enter bore fully an dimples on shafts are able to align with locating tapped holes +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Slide assemblies together as shown
Tare care not to damage bearing seals
Remove excess grease from shafts once installed
Once fitted, check movement is free and consistent +, 1 Fit hard stop assembly to clamp head. Use 2 off M6 x 16 socket caps to fix ,only apply light tension to this bolt to allow adjustment
2 Fit cylinder to hard stop bracket and attached cylinder piston to mounting plate , do not apply adhesive on either
3 Contract cylinder and tension all fixing points
Ensure clamp movement is smooth and consistent with all fasteners tight +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Use jig to cut safety flap
Remove additional 8mm from bottom of cut piece as shown once cut
(Jig requires amending to new correct size -8mm) +, 1 tap holes in chute bracket
2 Orientated pre cut flap onto bracket orientated as shown. Mark 4 off holes and drill to 6.8mm . Mount to bracket using M5 x 10 socket caps 2 off and M5 penny washer 2 off
Insert 2 off M5 x 20 socket caps and 2 off M5 a form washers into bracket ready for main frame fixing
3 Assemble blower . fit p0000295 fitting to D0005219 Turntable Nozzle
4 Mount blower to bracket using M5 x 20 socket cap 2 off and 2 off M5 A form washer 2 off +, …
Please ensure supplied bungs with E0001176 Safety Hinge Switch x 3 are fitted. these are supplied in packaging with hinges +
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Set sensor height to minimal clearance (-1mm )
Check gap is consistent on full travel over sensor flag when head is rotated +, Attach u bolt and sensor bracket on infeed mounting pillar
Fix with M12 nuts and M12 A form washers
Ensure bracket is mounted square to pillar base, only apply light tension to M12 nuts +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Identification 2209
Connected to active port of valve bank (4) +, Connect 12mm blue airpipe from valve banks to end of frame for machine connections +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 13 off
Check part D00150001 has been supplied to new specification
Check indicated hole, should measure 8.2mm. If not open up with hand drill
Drawing change requested 06/06/23 to amend from 8mm to 8.2mm +, 1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
ECR raised 06/06/23
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Steps shown below will show location and position of parts and procedure for fitting , not orientation +, 1 Use M5 x 25 socket cap and A form washer with loctite 243 to fix rail to arm
2 Ensure rail touching setting jig as indicated and two rails are pushed completely together +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all pneumatic threaded connections
Pen mark all bolts to show finalised +, 1 off
1 Press bearing B0000139 into sprocket H0007576.
If fit is loose, use FE10 solvent to degrease parts and apply bearing fit to fix.
If fit is tight, inspect parts to Drawing to confirm correct sizes
2 Press D0007577 into sprocket and follow above for correct fitment .
3 Captivate with 20mm external circlip +, 1 off
Attach sprocket assembly to D0015626 Using M8 Socket cap (length Required) +, …
Drill hinge panel as detailed
1 Clamp panel in position equalising edges to frame
2 Drill vertical face holes onto frame M6 tapped
3 Mark 4 off holes with M6 pointed grubscrew
4 Drill 4 off to 7.5 mm
5 Check correct drilling by fixing panel with M6 socket caps +, 1 Clamp panel in place. Set equal position side ways and flush to top face
2 Drill 8 off M6 tapped holes as shown
3 Drill and tap M5 , then countersink to allow flush fitment of M5 countersunk bolt +, 1 Drill infeed and outfeed chute inserts 1 off M6 tapped per insert
Align as shown
<u>'''Pictures required please'''</u>
2 Drill and fit main rear chute as detailed +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Fit pre assembled front door to frame
Use 6 off M4 x 12 button sockets only to fix hinges to frame.
Ensure door sits square to frame +, ECR Raised 13/12/23
Rework part to attached dimensions until ECR process issues amended part +, …
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