Cette page fournit une simple interface de navigation pour trouver des entités décrites par une propriété et une valeur nommée. D’autres interfaces de recherche disponibles comprennent la page recherche de propriété, et le constructeur de requêtes ask.
Liste de résultats
- Dokit - Renaming a Page + (The name of a document cannot actually be changed once it is saved. However a similar result is gained by using the "Move" command, which creates a copy of the page and adds a forwarding link from the old to the new)
- R0000572 Bench Assemble Centralise Assembly + ('''<u>Tools Required</u>'''
… '''Tools Required'''
standard hex key set
Standard spanner set
Grease gun
'''Parts Required'''
B0000005 Angular Contact Bearing 15 I/D 35 O/D 11 Long x 2
B0000065 Bearing Rod End 10mm x 2
D0004363 Middle Link Rod x 1
D0004365 Pivot Clamp x 1
D0004366 Link Clamp Cap x 1
D0004369 Top Link Stud Bolt x 1
D0004370 Middle Link Stud Bolt x 1
D0004393 Lever Joint x 2
D0004394 Joint Shaft x 2
D0004401 Pivot Pin x 1
D0004403 Pivot Pin Nut x 1
D0004406 Retainer Plate x 1
D0004541 Cylinder Swivel End x 2
D0004542 Cylinder Bracket 4542 x 1
D0004622 Centralise Cylinder Spacer x 1
D0004669 Damper Rod End Block x 1
D0004766 Pivot Pin Bolt x 1
H0004367 Centering lever x 1
P0000029 Non Adjustable Damper 100mm x 1
P0000031 Pneumax Microcylinder 25 x 100 Magnetic x 2
P0000049 Cylinder Spherical Bearing M10 x 1.25 x 2
P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) x 2
P0001198 fitting speed controller 1/8 x 6mm tube x 2
) x 2 P0001198 fitting speed controller 1/8 x 6mm tube x 2 <br/>) - R0015035 Bench Assemble V Notch Components + ('''<u>Tools Required</u>'''
… '''Tools Required'''
Standard hex key set
Standard spanner set
Standard HSS drill set
Vernier 150mm
2 meter straight edge
40mm shaft pin jigs
Feeler gauge set
Internal circlip pliers
External circlip pliers
8mm hand reamer
'''Parts Required'''
B0000041 5 x 5 x 19 key x 1
B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8
B0000427 Leadscrew Ø25x10 435 Long x 1
B0001047 Fixed Bearing Support Block Ø17 x 1
B0001120 Circlip 62mm External x 16
B0001127 ROTEX GS Coupling Ø14/Ø15 Bore & Key (98 Shore Spider) x 1
B0001134 Ball Bearing 15ID 35OD 11 Long x 10
C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
D0010132 SZ Drive Mount Plate x 1
D0010563 Y Axis Servo Mount x 1
D0015147 V Notch Upper Support Bar x 1
D0015148 V Notch Lower Support Bar x 1
D0015149 VZ Shaft End Plate x 4
D0015152 V-Notch Upper Moving Bar x 1
D0015153 V-Notch Rear Moving Bar x 1
D0015154 V-Notch Front Moving Barx1
D0015157 Saw Motor Bar x 4
D0015158 Shaft 40mm: 190mm ZX V Notch Saw Motor Slide x 8
D0015159B Saw Motor Adjustment Screwx 4
D0015160 Saw Motor Block x 4
D0015164 VY Leadscrew Block x 1
D0015166 VY Motor Mounting Plate x1
D0015258 Upper Link Mount 1 x 1
D0015259 Upper Link Mount 2 x 1
D0015260 Upper Link x 2
D0015261 Lower Link x 2
D0015262 Lower Link Mount x 2
D0015263 Mid Link Shaft x 2
D0015264 Lower Link Shaft x 2
M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16
haft x 2 M0001093 Shaft Clamping Element (Ø15-20 shafts) x 16 <br/>) - GY GZ axis setup with Jetter Motors + ('''WARNING:''' '''The Jetter motor on th … '''WARNING:''' '''The Jetter motor on the GZ axis has a brake. Releasing the brake without control could be harmful/dangerous.''' '''Use the Air Counterbalance rig to assist if necessary.''' This assumes that the motors are connected to the Beckhoff drive and are free to move.o the Beckhoff drive and are free to move.)
- DM - Updating Resources + (<div class="icon-instructions caution-i …
All information provided to the service engineers on Device Magic can all be linked to a single Excel document. This document provides all customer names, machine numbers, emails and employee information. Linking this document with Device Magic provides fields that make it easier for engineers to fill out the form.
used internally at Stuga and not be sent to engineers or customers in coordination with Data Protection standards.</div> </div><br/>) - OBSOLETE Installing SourceTree Version Control Software + (<div class="icon-instructions caution-i … Use this [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio link] From Jan 2020, Sourcetree will be increasingly used to properly maintain changes to the Stuga source code. Each machine with TwinCAT3 will need the Sourcetree program installed, and a change to where and how the source code is stored This tutorial deals with installing the Sourcetree program from Atlassian code is stored This tutorial deals with installing the Sourcetree program from Atlassian)
- Updating winStugaSaw Software to v4 + (<div class="icon-instructions caution-i …
With the upgrade of the source code editor to Visual Studio 2017, and the associated security changes to Windows, many thing changed with the Windows .net libraries. In order to maintain the code, it needed to be upgraded.
This upgrade had major consequential effects:
# It was not compatible with windows XP any more due to security issues
# A new version of Workbench needs to be installed
any more due to security issues # A new version of Workbench needs to be installed <br/>) - R0015246 Fit Hepco Drive Beam Cylinder + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard hex key set Ball pein hammer Standard spanner set '''Parts Required''' D0015074 Cylinder Support x 2 D0015075 Cylinder Bracket x 4 D0015077B Cylinder Drive Adapter x 1 D0015144 Datum Switch Bracket x 2 D0015948 ZX5 Beam Move Cylinder Guard x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 2 P0000109 RB Series Shock Absorber x 2 P0001118 cylinder 50 x 700 rodless x 1 P0001145 Fitting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4itting smc flow controller elbow 10-1/4 bsp F0000315 D nut M8 x 4)
- TB0444 Renewing CF Card on TwinCAT2 Systems + (<u>Problem</u> These machines … Problem These machines use a CX5020 PC with a 2Gb CF card running TwinCAT2 PLC system. The CF card can fail, which is effectively the windows operating system. The CF card has a very small capacity, so needs to be created from an image. This TB outlines the steps in the process to ensure a successful conclusion. 1. Create a new CF card at stuga using the beckhoff imaging tool on a CX5020 2. Boot up with the CX5020 3. Ensure PLC is set to Enable on start-up (default is config mode) 4. Rename the PC 5. Install TeamViewer host v10 or less from a USB stick 6. If you have a copy of the version of winMulti it was running, copy this in to the c:\ multi folder. If not, a “'''''new version install'''''” will be needed so copy in data from the g:\builds\PC Installs\Autoflow\Multi folder 7. Set up and customer specific network parameters to ensure TeamViewer will work when it is plugged in on site 8. Send to customer Once on site, follow procedure A if the winMulti version is preserved, or B if it is a '''''new version install'''''eserved, or B if it is a '''''new version install''''')
- Correcting Linearity with Rack Offset File + (Accuracy problem on A2001 was traced to a … Accuracy problem on A2001 was traced to a non-linear rack. This tutorial demonstrates how to test the linearity of a rack and the systems in place to correct the linearity. machine in the 20 year history that has needed these alterations</div> </div>)
- Commissioning - Z-Block Calibration + (Commonly used during sawing on Z transoms, … Commonly used during sawing on Z transoms, the Z block operation is used to fasten the profile, making sure it does not move during sawing. There are 6 possible states the z block can be in. Each of these can have a different length of protrusion for different profiles. 12 x M8 Screws 12 x M8 Nuts 12 x wire numbers 1 - 6ws 12 x M8 Nuts 12 x wire numbers 1 - 6)
- Device Magic Clearing Android RAM and Cache + (Device magic has been know to get stuck de … Device magic has been know to get stuck delivering finished forms. Symptoms will be - -Once a form is completed it gets moved to the 'submissions' section. Once there it can take hours or days for it to finally upload. -Unless you manually go into submissions it all seems like it has uploaded ok as it gets moved from 'drafts', but it hasn't. -This happens whether on 4g+ or fibre optic WiFi at home -I eventually give up or forget to keep refreshing it on the submissions page, then if I go back on the app a few days later that is sometimes when it finally sendser that is sometimes when it finally sends)
- Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i … Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
- Changing Version Control to Visual Studio + (In March 2022 the password policy of the s … In March 2022 the password policy of the system behind SourceTree / Bitbucket and Atlassian changed - [https://community.atlassian.com/t5/Bitbucket-articles/Announcement-Bitbucket-Cloud-account-password-usage-for-Git-over/ba-p/1948231 link]. This meant all machine would need a complex password login change for the SourceTree program used for version control of the PLC code. This was not straight-forward to resolve, so the decision was made to change the version control system to the one that is packaged with the Visual Studio system by default. This is a better method anyway, but it needs the "TcXaeShell" installed. Visual Studio that includes Source control, rebadged for TwinCAT3</div> </div>)
- Monday - Putting Customer Machines On Stop + (It is important that everyone does this th … It is important that everyone does this the same way or confusion and frustration will follow. It is also important to understand how the relationship between a Machine and it’s contract works * Each machine on the “Machine” board needs to link to a “Contract” on the “Service Contracts” board * This allows multiple Machines to have the same “Contract” – eg Customade group contract * The “Contract” is the electronic version or equivalent to the bit of paper that the customer has signed, and contains the start and end dates, etc * For machines that have no contract, I have set up some other “General” contract types. These General Types are not machine specific – ** PAYG – General Pay as you go ** OnStop – Customer is on stop and nothing should be supplied ** AskFirst – Ask KG or management first before supplying goods and services ** Proforma – Payment required before supply of goods and services ** PreDelivery – Before warranty startses ** PreDelivery – Before warranty starts)
- Monday - Emails to Updates + (Mondays has changed the way it deals with … Mondays has changed the way it deals with the way it writes updates via email, in a very useful way for us. This will save a lot of time cutting and pasting information from emails. Simply put, * when you send an email, cc: the unique email address for the item in your email you are sending. This is standard practice to get your email into Mondays. * When your contact replies (with reply all) * their reply will now magically appear in the Monday update for the item. * It even strips out the email trail, leaving just the important reply It used to be the case that only members of Stuga.co.uk could send an email directly to an update, but this has now changed…ly to an update, but this has now changed…)
- ZX5 V Notch Blade Mechanical Setup + (On previous models the V notch separation … On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct. On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back. The overall process is: # Set the shape of the V notch (Mechanical adjustment) # Set the Depth of the V notch (Software adjustment in Notching Tab) # Set the Position of the V notch (Software adjustment in Notching Tab) you will be in close proximity to the V notch blades and tooling.</div> </div>)
- Updating Baldor ESB Firmware 2022 + (Since 2022 ABB have removed the simple lin … Since 2022 ABB have removed the simple link from workbench to allow firmware download. This makes it trickier to upgrade an ESB unit on a saw side of a flowline to allow CANopen communication. This is needed on a Windows update. The procedure demonstrates where to find the firmware file and how to download to the ESB manuallyle and how to download to the ESB manually)
- Changing Main Saw Blade + (Stuga recommends this blade be changed aft … Stuga recommends this blade be changed after 1-2 weeks of cutting - symptoms to determine if the blade needs changing:
* Awful cutting sound / smell
* Profile dragging (sizes too short)
* Brown burnt swarf
* Smoke coming out of profile end while cutting
p and can be awkward to manouver out of the saw, please be careful</div> </div><br/>) - Guide to Fitting Eject Push Sensors on ZX Machines + (The Eject Push bar on the Saw Outfeed on t … The Eject Push bar on the Saw Outfeed on the ZX machines does not have sensors fitted to monitor the position of the cylinders. This causes an issue when the bar is obstructed and either does not fully extend or not fully extract. The cycle is not aware of the position of the cylinders and the machine will continue to run, often resulting in a collision. Not having sensors fitted also means that the Eject Push cycle is run via a timer. However, using a timer means that the system does not know the actual position of the cylinders. Having sensors fitted to the cylinders will allow us to have a cycle that monitors the position of the cylinders and we can determine the cycle has finished before allowing another operation to proceed. We can also use the sensors as feedback to stop the machine if the cycle fails. This will result in fewer collisions and damage to parts or products.
s and damage to parts or products. <br/>) - Beckhoff AX8000 Flowline Upgrade + (The Flowline range (Mk3, ZX3, ZX4) are Stu … The Flowline range (Mk3, ZX3, ZX4) are Stuga built and designed machines for prepping and cutting uPVC windows and doors. The Flowline is the first machine of the Stuga 'U' shaped machines which has prepping and cutting working in the same machine package. The Flowline is still a fantastic machine for the industry, however, due to the age of the machines and older control systems becoming obsolescent, we have had to find an upgrade route that does not only keep the machine going, but also provides improvements from the original model and up-to-date technology to future proof the machine. The upgrade that we have developed for the Flowline is supplied from an automation supplier named Beckhoff. We also use Beckhoff on our new build machines. This gives us better lead times, more understanding of the products and better diagnostics/ support for our customers. The drive system that we use is called the AX8000 series. These drives are a compact multi axis servo system that use an EtherCAT interface and STO safety functions. These servo drives, coupled with Beckhoff AM8*** series OCT servo motors provide quicker installations and all round performance increases from any system we have previously used. To drive all of the new system, we are using a Beckhoff IPC controller that runs TwinCAT 3. This links into the system via EtherCAT. All of the machine can now link together via EtherCAT to provide quick and stable communications. This tutorial will give you step by step guides on the physical upgrade requirements needed when upgrading a Flowline Mk3 to a Flowline Mk3 with Beckhoff AX8000 Control. Each step will provide you with written information and pictures to guide you through the upgrade. Each step will contain necessary information which will also provide you with rationale for the design and an idea of the benefits over using different methods. Please always feel free to provide Stuga with any feedback on this document or its contents.feedback on this document or its contents.)
- GE Control Components Changeover + (The GE control components are now obsolete … The GE control components are now obsolete and we have had to find a new manufacture to use. We have decided to go with Eaton control equipment for this. We are using the same supplier for these products and we have the added benefit if the supplier holding these parts in there stores. We had a choice to use either ABB, Eaton or Schneider components. Although all of the individual Eaton components are a direct replacement for the GE components, there are certain situation that we may be tripped up. This includes times when we need to change a motor breaker that has an auxiliary block connected to it. We can change the breaker but the GE auxiliary block will not fit on the new Eaton one. This means that the Eaton components need to have different part numbers to the GE components. This document will layout the new part numbers and what they relate to and instructions on how they are added and changed in the Sage system. are added and changed in the Sage system.)
- Upgrade ZX Machine to Beckhoff Drives and Control + (The ZX3 and ZX4 machines that have control … The ZX3 and ZX4 machines that have control systems that pre-date the Beckhoff hardware now have an upgrade available. The upgrade will bring up-to-date hardware to the machines control system and drives. The control system and drives will be changed to Beckhoff. TwinCAT 3 PLC and AX8000 series drives.f. TwinCAT 3 PLC and AX8000 series drives.)
- ZX5 Datum and Grip Pin Setup + (The ZX5 has a different and much improved … The ZX5 has a different and much improved grip system where we use the 10mm cutter to put holes in the end of the profile. The profile is then gripped by the grip pins to give a more accurate and reliable grip. Along with better machining accuracy, this also allows the X axis to be run at higher speeds and virtually eliminates gripper slip. For it to work accurately and reliably the system first needs to be set up mechanically on both the X and SX axis. And crucially, if the datum is changed the loading position also has to be changed, and vice versa. This is extremely important for the operator, and any on-site maintenance staff to be aware of as changing either one without compensating the other can lead to accuracy issues and miss grips.an lead to accuracy issues and miss grips.)
- TB0447 ZX5 Setup - X Axis Beam Calibration + (The ZX5 has a moveable Beam on the Z axis. … The ZX5 has a moveable Beam on the Z axis. The design reason behind this is to keep the gripper arm short for reliability and stiffness, yet enable it to move out of the way for rear V notching During the calculations for the machining bar recipe, the software has to work out if and when the beam needs to be moved: · If there are no v notches on the bar, then machine all the operations without moving the beam. Beam moves at the very end when ejecting · If there is a V notch, move the bar during the first X axis position where position > beamStrokeLength Therefore, it is very important for the software to know how far the beam moves physically to offset all the positions to allow for it. The distance is measured and entered into parameter beamStrokeLength. It should be around 700mm. beamStrokeLength. It should be around 700mm.)
- Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
the arrow head position permanently will also alter Y notch depths</div> </div><br/>) - Repairing R axis datum pin + (The datum pin on the old ZX4 at Sidey was … The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used. After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified. All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw.l, M3 tap and an M3 x 15mm cap head screw.)
- TB0422 Commissioning ZX5 Software 2018 + (The first step in commissioning a new mach … The first step in commissioning a new machine is to get the basic software setup correctly installed. Because the software is designed to be very flexible across many machine types, the simplest way to do this is to copy from a recently built similar machine.opy from a recently built similar machine.)
- ZX5 Gripper Energy Chain & Tray Setup + (<div class="icon-instructions caution-i … The main problems we’ve had during commissioning with these energy chains is that if they are not positioned well enough , the chain will clip the button heads that hold the trays to the L brackets To get over this the brackets sometimes need adjusting on the slots along with possibly bending into a better shape or by adjusting the chain bracket position on the slots in the ‘finger’ bracket Things to look out for: *There should be three links which are reversed at the bracket end of the energy chain. *Servo cable and the pipes and cables from the energy chain are fixed with cable ties to the fingers on the bracket to minimise possible movement and twisting which changes where the energy chain sits in the trays, meaning it could start clipping the button heads. *Tray heights and energy chain length, there should be a consistent gap all the way along between the energy chain and the top tray (viewed from inside the tray) and when at the full travel either end the chain shouldn’t be tight hitting the fence too much at the end. *It is also worth checking if all of the links fitted are the same radius type, as we have had occasions where some have been a smaller radius meaning at certain points down the rack the radius of the bend becomes smaller and falls out from the support of the top tray, especially when the gripper is at either end of the rack. There is a code on the side of each link in the energy chain. *A last thing to be weary of is is the end corners of the trays may require bending out, there have been occasions where one chain tray has been slightly more bent in than the other meaning when the chain moves from one tray to the next it clips the corner of the next tray We normally get the gripper on a reversing cycle movement to test this through the twincat project at different speeds, starting slow and working up to higher speeds.gh the twincat project at different speeds, starting slow and working up to higher speeds.)
- Viewing Camera Footage from Hikvision Cameras + (The video footage from a Hikvision camera … The video footage from a Hikvision camera can only be viewed via Windows "Internet Explorer". The camera web page also has the facility to playback and download the recorded images stored on the memory card in the camera.
sion. For reasons unknown, Hikvision have not kept this up to date for the latest drivers (Edge and Chrome)</div> </div> <br/>) - Diagnosing EtherCAT Issues - Advanced + (There are many tools available to help tra … There are many tools available to help trace EtherCAT faults. This document describes some more advanced features that can help pinpoint an intermittent or hard to find issue. You will need a good working knowledge of the machine and the basis of EtherCAT networking See Also [[TwinCat Connection Faults]][[TwinCat Connection Faults]])
- Recovery of Bar Queue following winMulti Crash + (There have been cases of software crashing … There have been cases of software crashing on the Stuga front end software, but the machine will continue to cut the holes and slots on the bar and eject it to the transfer table. This creates the situation that the bar is physically finished, but the software has not registered it as finished. This can lead to confusion for the operator and put the bar queue out of sync, which can lead to wasted profile of sync, which can lead to wasted profile)
- Ecoline - Setting V Notches on winMulti Software + (This is the full setup procedure for V not … This is the full setup procedure for V notches on an Ecoline. This should only be needed on initial commissioning or if the shape of the notch has changed due to some physical intervention, for example -
- Blade Change
- Blade buckled
here is no sense carrying on because you cannot complete this setup unless the machine is consistent and reliable</div> </div> <br/>) - PC Bios Power settings + (This power setting enables the PC to Boot … This power setting enables the PC to Boot up automatically when power is first detected, in other words when the power is “lost” and then “returns”, without the necessity to manually press the power button on the PC. The following description shows how to set the auto power-up on but beware this Technical Bulletin only applies to the “ASUS UEFI Utility BIOS Version 2.x.x”. This document is for the ASUS Pcs For the Dell PCs use [[PC Bios Power Settings - Dell]]ttings - Dell]])
- TwinCat Connection Faults + (We are quite often faced with multiple Axi … We are quite often faced with multiple Axis/Door Open/ Estop faults all being reported at the same time. More often than not this is caused by a bad connection on the TwinCat system somewhere. If there is any dropout of connection at any point in the system it will result in this error. You could spend some time crawling about on your hands and knees, opening electrical cabinets and trying to find the fault manualy, but by using TwinCat we can save some time and effort, and pinpoint the cause almost immediately.and pinpoint the cause almost immediately.)
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