ZX5 Maintenance Training

Maintenance Training Schedule for ZX5

ZX5, Manual

Prerequisites

Carry out ZX5 Operator Training

Advanced Walkround

Module A - Infeed

• Laser sensor
• Infeed wheel pressure and clutch
• Roller bed lift speed setting (all modules)

Module B - Machining Centre

• Width Sensor
• Clamp naming, pressures and speed
• Datum hole drilling
• Spindle plunge speed and sensors
• V notch damping and support
• Y axis position, function and datum sensor
• Z axis position, function and datum sensor
• R axis position, function and datum sensor
• VW axis position, function and datum sensor
• Valve positions
• Z axis support assembly
• Guard door functions

Module C - Machining Outfeed

• X axis position, function and datum sensor
• Beam function and movement
• Gripper Function

Module D - Transfer Table

• Crank systems
• Clutches
• Forward / Back sensors

Module E - Saw Infeed

• Gripper Function
• Channel bar function and pressure regulation
• SX Axis position, function and datum sensor
• Side door axis slowdown

Module F - Saw

• Front and top door interlocks
• Top Clamp - pressure switching, manual height adjustment, chip deflectors
• Side clamp and centralising and pressure regulation
• Y notch facility with centre point offset
• SY Axis position, function and datum sensor
• Z Support Block and positioners
• Eject Table speed regulation
• Eject push speed regulation
• Cut speed regulation
• Cut height mid position sensor location
• Safety Gate function
• Conveyor function
• Extractor function

Drives and Controls

• Overload fuse locations
• Beckhoff PC
• EtherCAT introduction
• IO Slices
• Servo Drives
• EtherCAT IO Boxes
• EtherCAT Analogue boxes
• Yaskawa Inverter
• Eaton Inverters
• Camera Viewing and download

Maintenance Software

• Password setting
• Testing IO
• Testing Servo Drives
• Parameters
• Axis Parameters
• Clamp Parameters
• Understanding Output Timings Tab
• Teamviewer Host
• Yaskawa Drive Wizard
• Mapped drives and potential errors

Batch File Familiarisation

• Load Lines
• Piece Lines
• Operation lines
• Printer file

Procedures

Infeed Measure Sensor Calibration

X Axis Beam Calibration

Adjusting Arrow Head Position

Ultrasonic Sensor Setup

Offcut Laser Sensor Array Setup

Tool Break Sensor Setup

Gripper Setup

V Notch Depth and Position Setup

V Notch Blade Setup

Piece Cut Length

Z Support Block Setup

Accuracy Diagnosis

Turning off and changing Datum Tool

Technical Bulletins / Additional Information

Deep Y Notches on ZX5
Consumables List

Parameters Dictionary

Inputs Dictionary

Outputs Dictionary

Fault Finding on 300Hz Spindles en none 0

Draft