Maintenance Training Schedule for ZX5
Prerequisites
Carry out ZX5 Operator Training
Advanced Walkround
Module A - Infeed
- Laser sensor
- Infeed wheel pressure and clutch
- Roller bed lift speed setting (all modules)
Module B - Machining Centre
- Width Sensor
- Clamp naming, pressures and speed
- Datum hole drilling
- Spindle plunge speed and sensors
- V notch damping and support
- Y axis position, function and datum sensor
- Z axis position, function and datum sensor
- R axis position, function and datum sensor
- VW axis position, function and datum sensor
- Valve positions
- Z axis support assembly
- Guard door functions
Module C - Machining Outfeed
- X axis position, function and datum sensor
- Beam function and movement
- Gripper Function
Module D - Transfer Table
- Crank systems
- Clutches
- Forward / Back sensors
Module E - Saw Infeed
- Gripper Function
- Channel bar function and pressure regulation
- SX Axis position, function and datum sensor
- Side door axis slowdown
Module F - Saw
- Front and top door interlocks
- Top Clamp - pressure switching, manual height adjustment, chip deflectors
- Side clamp and centralising and pressure regulation
- Y notch facility with centre point offset
- SY Axis position, function and datum sensor
- Z Support Block and positioners
- Eject Table speed regulation
- Eject push speed regulation
- Cut speed regulation
- Cut height mid position sensor location
- Safety Gate function
- Conveyor function
- Extractor function
Drives and Controls
- Overload fuse locations
- Beckhoff PC
- EtherCAT introduction
- IO Slices
- Servo Drives
- EtherCAT IO Boxes
- EtherCAT Analogue boxes
- Yaskawa Inverter
- Eaton Inverters
- Camera Viewing and download
Maintenance Software
- Password setting
- Testing IO
- Testing Servo Drives
- Parameters
- Axis Parameters
- Clamp Parameters
- Understanding Output Timings Tab
- Teamviewer Host
- Yaskawa Drive Wizard
- Mapped drives and potential errors
- Load Lines
- Piece Lines
- Operation lines
- Printer file
Draft
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