This is a property of type Text.
C
Mark the motor face as the picture to give the correct mounting position
A 3mm hole must be drilled in this position at a depth of 5mm . Caution, damage can be caused to motor if this depth is not adhered to. Increase drill sizes incrementally when drilling, to ensure a good sized 3mm hole
Use masking tape to stop swarf entering the stepper motor housing
Use a drop of Loctite 270 to ensure dowel remains in place when fitted +, Add Loctite 243 to location clasp (pic 3) and refit to encoder.
Add Loctite 243 to 4 off grub screws in encoder collar
Fit encoder to stepper motor ensuring location clasp sits on top of fitted 3mm dowel.
ensure retaining collar with grub screw is against encoder face and then secure the 4 grub screws
Test rotation of stepper motor spindle to check correct running with encoder fitted +
In Sage 50 Accounts you need to set up a user called SFDC2 (you should already have one called SFDC1) and you need to set these up to have no password. You need a user called SFDC# (where # is an incremental number for each of your concurrent licences). +, In Sage 50 the user only needs access to Reports for the following modules:
Customers
Sales Orders
Suppliers
Purchase Orders
Products and Services
This is done simply so that users can Access Sage 50 data. The actual SFDC users are then created as Employees in Cim50. +, In CIM50 Go to Settings – Bill of Materials – Resources +, …
On the command line type
vssadmin Delete Shadows /ALL
Select YES when prompted.
Done +
Ensure replacement CX5120 is setup using
[[TB0451 CX5120 Beckhoff PC Setup|https://stuga.dokit.app/wiki/TB0451_CX5120_Beckhoff_PC_Setup]]
before sending to site +, On the front end remove the old route and add a new route to the back end.
When adding the route ensure the Secure ADS is not ticked +, If the system has TWINSAFE and you get ADS routing errors:
Check the rout on the ELxxxxx if that is good, down load the Twinsafe back into the project. If you are unsure how to do this call Beckhoff support. +, …
Make sure you have stopped cutting and nothing on the machine is moving - press an emergency stop button to ensure this. +, Using the saw blade 'C' spanner and the 24mm spanner, loosen and remove the main bolt going through the centre of the saw blade - anti-clockwise to loosen. +, Once the bolt is loose; remove the bolt, washer and plate.
<div class="icon-instructions pin-icon">
<div class="icon-instructions-icon"><i class="fa fa-thumb-tack"></i></div>
<div class="icon-instructions-text">...Remember which order they are in, as this is the order they must go back on.</div>
</div> +, …
Please ensure screwdriver is a good fit to avoid wearing the head of the screw. +, Ensure pins line up correctly and are carefully inserted. Push valve slice into position. +, When tightening the screws, screw in 2 turns on each of the side until tight to ensure a square fit.
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Do not over tighten, the bolts will strip easily</div>
</div> +, …
Delete the versionControl folder completely
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...This prevents confusion in the future of where the project exists</div>
</div><br/> +, Update the Version Control column on the [https://stugaltd.monday.com/boards/304269981 board] to "VisualStudio" to log the completion of this task +,
#Right click on TwinCAT service in the task bar
#If TcXaeShell is installed you will see the gold Icon with the cog inside
There is a Visual Studio icon here instead, you will need to install TcXaeShell.
Procedure is [https://stuga.dokit.app/wiki/Upgrading_Visual_Studio_to_Beckhoff_TCXAEShell here]
<br/>
+, …
Bring the Saw pusher to the end where the chain tensioner and sprocket are. Remove the pusher arm by taking out 2 bolts below the arm.
Remove the face plate by taking out the 4 bolts in the fron of the plate
Take off the top roller bearings. +, loosen off the 8 bolts on the back of the tension assembly to release the tension. +, Take out the 4 bolts holding plate with sprocket on.
Make sure the chain comes away from the sprocket teeth.
Slide this plate out.
<br/> +, …
Within FlowlineOps click on the unlock Button in the toolbar, you will be required to enter a challenge password to enter this area, this can be obtained from https://www.stuga.co.uk/unlock-code/ +, Click on the settings Button in the toolbar, this will open up the settings screen shown in Picture 2.
<br/> +, When you click on the Change Password Button you will be shown the screen here.
Enter your existing password in the Text Box marked 1. If you have forgotten the old password, please contact Stuga Support and they will be able to set this up.
Enter your new password twice (to prevent Mistypes) in the Textboxes marked with a 2
Click on Either the No Password Required Button marked 3 or Set New Password Button Marked 4, this will set the program so no password is required if you pressed button 3 or it will set the new password if you pressed button 4
<br/> +
Adjust the "'''Light Dark'''" balance on the sensor. To do this, using a small flat head screwdriver, turn the light dark dial '''clockwise''' until the orange light goes off. Then slowly turn '''anti-clockwise''' until the orange light turns on again, when this happens re-turn a '''little clockwise''' to turn off the orange light. +, Now adjust the sensitivity. Place an object '''80mm''' away from the sensor. Now adjust the sensitivity until the orange light turns on. +, Make sure the height of the sensor is '''ABOVE''' the gaskets on profile. +, …
On the '''Service > IO''' tab use output '''Y214''' to turn the infeed turret.
<br/> +, Each turn of the turrets will change the binary state of the inputs '''X210, X220''' and '''X212'''.
Use the table in the picture to ensure the count goes 1-2-3-4-5-6 and back to 1 +, Use Y215 to pulse the outfeed turret
Each turn of the turrets will change the binary state of the inputs '''X211, X221''' and '''X213'''
Use the table in the picture to ensure the count goes 1-2-3-4-5-6 and back to 1 +, …
Ensure the axis.mul file is set up with the same axis Ids as the TwinCAT project
Second number in axes.mul file +, The following software setup needs to be done
* TwinCAT project setup with all io and axes linked
* Estop system reset
* Air on
* winMulti running in setup mode +,
* All 3 Enable signals
* 100% Override
* Axis Ready
+, …
#Open Visual Studio
#Create a new TC3 project called [BuildNo] in c:\TwinCAT\Stuga\
#Make sure "Create Directory..." is Unticked
#Right Click on the project name and select ‘Load Project from TwinCAT 2.11 Version…’
#Click Cancel on the two windows asking to convert the PLC project
#Ignore or cancel any warnings about libraries (this part will be replaced later)
<br/><div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...Once created, you will have a copy of all the devices and boxes in the project with the correct naming.</div>
</div><br/>
+, Add a new route +, Navigate to the Adaptor settings and search for the correct one on the new Beckhoff PC
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...When you converted the TC2 project, it imported all the etherCAT boxes, but critically, it also imported the "EtherCAT Device". This is the hardware spec of the original Beckhoff PC, with a MAC address, etc.
You now need to change this in the project to the EtherCAT device on the new Beckhoff PC</div>
</div> +, …
Write the error +\- next to each notch, measuring from machining centre end (photo shown is RtoL feed machine).
Repeat for each notch on each of the 3 bars
Again, check for consistency. If there is any doubt that the results have not repeated consistently 3 times, then do not proceed +, In the Service Form->Bar Data you can find the operation positions in the bar tree
You only need the CALNOTCH positions, not the saw cuts +, Add the positions from the step above along with the offsets
Press Save
<br/><div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...The rackOffsets.mul file stores these values if you need to edit them manually or add more than listed</div>
</div><br/> +, …
The build needs to be the same machine type and have an identical EtherCAT box and drive setup
You can create a backup in three ways
# Create an archive of an open project (you need to run Visual Studio on the desktop of the machine in question)
# Copy the contents of the c:\TwinCAT\Stuga\[BuildNo] folder from the "donor" to your new machine setup
# Use VPN to connect to the back end of the machine and upload the project from the target, then save it locally. this needs a good internet connection and Teamviewer remote VPN installed on the remote Beckhoff PC +, Paste the solution on the ZX5 front end PC in C:/TwinCAT/Stuga. +, Open Solution and...
1: rename the solution to the current build (i.e. Z067).
2: rename the project to the current build. +, …
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div>
</div> +, Check the Devices and boxes match the expected EtherCAT setup<div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...Check the green lights on the etherCAT boxes for connection status. Flickering Green means it is OK</div>
</div>Repeat steps 7 and 8 until the physical network matches the scanned network
You may need to Right Click->scan Boxes on the second device if the EtherCAT boxes do not appear
<br/><div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...If the boxes do not appear in the right order, there could be an EtherCAT In /Out crossover</div>
</div><br/> +, Any mistakes made will save hours if spotted here +, …
D
To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx
https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0 +, The first '''Service''' page controls the information regarding customer name, machine number and type.
# '''CustomerName''' - set in alphabetical order, this column contains all customer names that have machines. Add a name to this to make it available on Device Magic.
# '''BuildNo, Type, BuildCustomer''' - All three of these columns are linked. Our form will look at the BuildCustomer column and find all results that are the same as the selected customer. From this the BuildNo and Type are found. BuildCustomer should be updated upon a machine move or refurbish. +, Using a supplied login go to https://www.devicemagic.com/#homePage .
If you do not have a login contact the administrator and they can add users from the '''Manage Users & Roles''' setting. +, …
Select the 3 dots dropdown box +, Click on Add Property button
Enter Email as the Key and value as the email address
<br/> +, <div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Only for TSC Engineers</div>
</div>
Add Property
Key = SawCentre
Value = sharonm@thesawcentre.co.uk +
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