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#Expand IO #Right click on devices, Scan … #Expand IO #Right click on devices, Scan #Click OK on the Hint: #Untick RT-Ethernet #Untick COM-Port #Just have the EtherCAT ports #Scan for boxes - Yes #If there is a request for New Device Type, Click Apply to All, Click Yes If the scan does not work, a potential root casue could be missing EtherCAT drivers for the network adapter. See [[Updating Realtime Drivers for EtherCAT]]
[[Updating Realtime Drivers for EtherCAT]] <br/> +
#Note which Device number has the drive i … #Note which Device number has the drive in it #Left-click on ''FILE.'' A new context menu open #Move the mouse to ''Add.'' #Left-click on ''New Project''. #Select TwinCAT Drive manager 2 on left #Click on TwinCAT Drive manager 2 Project on right #Save with filename "[BuildNo] Drive Manager" in the folder for the project (c:\TwinCAT\Stuga\[BuildNo]) #EtherCAT master will be the device that has the drive in from Step 1 #Leave the basic settings, click OK #This should link up the drives set in previous steps to a Drive Manager project

...More information from Beckhoff https://infosys.beckhoff.com/english.php?content=../content/1033/ax8000_inbetriebnahme/3746354955.html&id=1243614138563339940

/1033/ax8000_inbetriebnahme/3746354955.html&id=1243614138563339940</div> </div> +
#Open Visual Studio #Click on New project … #Open Visual Studio #Click on New project #Choose TwinCAT projects->TwinCAT XAE Project (xml format) #Name is build number (no Suffix) #Location is c:\TwinCAT\Stuga\ #Untick "Create Directory for solution" #This may take some time - a long delay sometimes "Rebuilding Device Description Cache"

...This creates an empty template to build your project for the machine

creates an empty template to build your project for the machine</div> </div><br/> +
#Right click PLC #Select Add Existing Item #Navigate to the repository you have created in Step 6 c:\TwinCAT\Stuga\BuildNo\source\tc3Multi\tc3Multi.plcproj #Repeat for the PLC_Reset project +
<br/> #Navigate to tcMulti project- …
#Navigate to tcMulti project->POUs->MAIN #Scroll down to the machine types. The "comment State" can be toggled on and off by right clicking next to the step number on the left #Your goal is to ensure the correct machine is highlighted and the incorrect ones are commented out (in green) #Click Save All

...Check the date next to the machine types - you will want the latest one

.Check the date next to the machine types - you will want the latest one</div> </div><br/> +
<div class="icon-instructions caution-i …

...Do not start this step until the EtherCAT network is fully verified. You will waste a lot of time if you ignore this!

Click twice on each device (not double click) to enable the device to be renamed rename to [https://stuga.dokit.app/wiki/Naming_Conventions_for_Electrical_Components convention] to [https://stuga.dokit.app/wiki/Naming_Conventions_for_Electrical_Components convention] +
<div class="icon-instructions idea-icon …

...A Repositiory or "Repo" is a storage area for the source code versioning system. In our case we use an online system called "bitbucket"

# Open Team Explorer # Clone a new Git Repository # URL to clone: https://bitbucket.org/StugaMachinery/tc3Multi # Click on the destination setup # Create a new folder under the machine build folder called "source" # Click 'Clone'setup # Create a new folder under the machine build folder called "source" # Click 'Clone' +
<div class="icon-instructions info-icon …

...An output from tcMulti needs to be set up to an input on PLC reset to allow the PLC to reset itself. This is linke a physical wire between two PLCs but just exists in the software

#Expand PLC_Reset Instance to get to ibResetPLC #Double Click ibResetPLC to open the properties #Link to qbResetPLC (this is very far down the list) #Activate configurationhe properties #Link to qbResetPLC (this is very far down the list) #Activate configuration +
<div class="icon-instructions info-icon"> <div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div> <div class="icon-instructions-text">...From Z071 there is no twinSAFE project as the Estop circuit is hard wired</div> </div> +
<div class="icon-instructions info-icon …

...This step may not be necessary if the Device scan added them automatically

#Double click an axis #Settings tab #Click Link To IO #Connect to associated Drive #Click Link to PLC #Use the reference [https://stuga.dokit.app/wiki/Naming_Convention_for_Axis_Drives here] to get the Axis Numbers Repeat for each axis

...Make sure you select the correct channel number / letter is it is a dual drive

icon-instructions-text">...Make sure you select the correct channel number / letter is it is a dual drive</div> </div><br/> +
<div class="icon-instructions info-icon …

...This step may not be necessary if the Device scan added them automatically

If the axes do not exist under MOTION->NC Task->Axes, add them #Right Click Add axis #Name to convention nn Axis Repeat for each axis on machine Axis naming and configuration for different machines can be found [https://stuga.dokit.app/wiki/Naming_Convention_for_Axis_Drives here]rent machines can be found [https://stuga.dokit.app/wiki/Naming_Convention_for_Axis_Drives here] +
A smooth setup will have detected the axes and added them under the MOTION tab already. if not, an axis task may need to be added under the MOTION tree: #Add New Item #NC/PTP Configuration #Leave the Name as default +
Any mistakes made will save hours if spotted here +
Atlassian Username is StugaMachinery Pass … Atlassian Username is StugaMachinery Password is stored in the file G:\IT Department\SourceTree BitBucket App Password.txt

...Sometimes, the password credentials are already stored and the password entry is not necessary

ntials are already stored and the password entry is not necessary</div> </div> +
Check that tcMulti - Port 851 PLC_Reset - Port 852 If not you can change the port assignment by right clicking the PLC project - you will need to change one to a "spare" port 853 first +
Check the Devices and boxes match the expe … Check the Devices and boxes match the expected EtherCAT setup

...Check the green lights on the etherCAT boxes for connection status. Flickering Green means it is OK

Repeat steps 7 and 8 until the physical network matches the scanned network You may need to Right Click->scan Boxes on the second device if the EtherCAT boxes do not appear

...If the boxes do not appear in the right order, there could be an EtherCAT In /Out crossover

-instructions-text">...If the boxes do not appear in the right order, there could be an EtherCAT In /Out crossover</div> </div><br/> +
If the front and back end PLCs are the sam … If the front and back end PLCs are the same, the Target System is If this is a separate Front End PC #From Dropdown box select the Build number (If it does not exist we will need to add a new route) #If there is a request for a platform change, click Yes #On success, the Route dropdown will not read Error success, the Route dropdown will not read Error +
Length and width sensors need to be mapped to their relevant EtherCAT boxes * Width Sensor on Machining centre is iAnalogueInputArray[0] * Length Sensor on Infeed table is iAnalogueInputArray[1] +
The board "Control Systems Log" is setup to log all machine setups https://stugaltd.monday.com/boards/304269981 <br/> +
Using the circuit diagrams, map all the IO … Using the circuit diagrams, map all the IO ref numbers to the associated IO channels #Double click a field-bus box or slice #Ensure you can see the input / Output list (may need some screen resizing #Double click an IO channel #Enter the number in the search box #Double click the associated IO Ref number from ibInputArray(inputs) or qbOutputArray(outputs)

...Click Save All regularly so you do not loose progress, as this process can take a considerable time

...Be very vigilant and ensure you only click on ibInputArray or qbOutputArray

Repeat for all IOinstructions-text">...Be very vigilant and ensure you only click on ibInputArray or qbOutputArray</div> </div> Repeat for all IO +