ZX5 Maintenance Training : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 12 : Ligne 12 :
 
*Laser sensor
 
*Laser sensor
 
*Infeed wheel pressure and clutch
 
*Infeed wheel pressure and clutch
 +
*Roller bed lift speed setting (all modules)
  
 
Module B - Machining Centre
 
Module B - Machining Centre
Ligne 36 : Ligne 37 :
 
Module D - Transfer Table
 
Module D - Transfer Table
  
−
* Crank systems
+
*Crank systems
−
* Clutches
+
*Clutches
−
* Forward / Back sensors
+
*Forward / Back sensors
  
 
Module E - Saw Infeed  
 
Module E - Saw Infeed  
 +
 +
* Gripper Function
 +
* Channel bar function and pressure regulation
 +
* SX Axis  position, function and datum sensor
 +
* Side door axis slowdown
  
 
Module F - Saw
 
Module F - Saw
 +
 +
* Front and top door interlocks
 +
* Top Clamp - pressure switching, manual height adjustment, chip deflectors
 +
* Side clamp and centralising and pressure regulation
 +
* Y notch facility with centre point offset
 +
* SY Axis  position, function and datum sensor
 +
* Z Support Block and positioners
 +
* Eject Table speed regulation
 +
* Eject push speed regulation
 +
* Cut speed regulation
 +
* Cut height mid position sensor location
 +
* Safety Gate function
 +
* Conveyor function
 +
* Extractor function
  
 
Drives and Controls
 
Drives and Controls
  
−
* Beckhoff PC
+
*Overload fuse locations
−
* EtherCAT introduction
+
*Beckhoff PC
−
* IO Slices
+
*EtherCAT introduction
−
* Servo Drives
+
*IO Slices
−
* EtherCAT IO Boxes
+
*Servo Drives
−
* EtherCAT Analogue boxes
+
*EtherCAT IO Boxes
−
* Yaskawa Inverter
+
*EtherCAT Analogue boxes
−
* Eaton Inverters
+
*Yaskawa Inverter
−
* Camera Viewing and download
+
*Eaton Inverters
 +
*[https://stuga.dokit.app/wiki/Viewing_Camera_Footage_from_Hikvision_Cameras Camera Viewing and download]
  
 
Maintenance Software
 
Maintenance Software
  
−
* Password setting
+
*Password setting
−
* Testing IO
+
*Testing IO
−
* Testing Servo Drives
+
*Testing Servo Drives
−
* Parameters
+
*Parameters
−
* Axis Parameters
+
*Axis Parameters
−
* Clamp Parameters
+
*Clamp Parameters
−
* Teamviewer Host
+
*[https://stuga.dokit.app/wiki/Understanding_Output_Timings_Tab Understanding Output Timings Tab]
−
* Yaskawa Drive Wizard
+
*Teamviewer Host
−
* Mapped drives and potential errors
+
*Yaskawa Drive Wizard
 +
*Mapped drives and potential errors
  
−
Batch File Familiarisation
+
[https://stuga.dokit.app/wiki/Stuga_Batch_Cutting_List_Specification Batch File Familiarisation]
  
−
* Load Lines
+
*Load Lines
−
* Piece Lines
+
*Piece Lines
−
* Operation lines
+
*Operation lines
−
* Printer file
+
*Printer file
  
 
=Procedures=
 
=Procedures=
Ligne 80 : Ligne 102 :
 
[https://stuga.dokit.app/wiki/TB0447_ZX5_Setup_-_X_Axis_Beam_Calibration X Axis Beam Calibration]
 
[https://stuga.dokit.app/wiki/TB0447_ZX5_Setup_-_X_Axis_Beam_Calibration X Axis Beam Calibration]
  
−
Adjusting Arrow Head Position
+
[https://stuga.dokit.app/wiki/Setting_Arrow_Heads_on_ZX5_or_ZX5-E Adjusting Arrow Head Position]
 +
 
 +
[https://stuga.dokit.app/wiki/Setting_Ultrasonic_Sensor_-_Vertical Ultrasonic Sensor Setup]
  
−
Ultrasonic Sensor Setup
+
[https://stuga.dokit.app/wiki/Commissioning_-_Off-Cut_Laser_Sensor Offcut Laser Sensor Array Setup]
  
 
Tool Break Sensor Setup
 
Tool Break Sensor Setup
  
−
Gripper Setup
+
[https://stuga.dokit.app/wiki/Gripper_Setup_-_ZX5 Gripper Setup]
  
 
[https://stuga.dokit.app/wiki/ZX5_Adjusting_V_Notch_Depth_and_Position V Notch Depth and Position Setup]
 
[https://stuga.dokit.app/wiki/ZX5_Adjusting_V_Notch_Depth_and_Position V Notch Depth and Position Setup]
Ligne 92 : Ligne 116 :
 
[https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup V Notch Blade Setup]
 
[https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup V Notch Blade Setup]
  
−
Piece Cut Length<br /></translate>
+
Piece Cut Length
 +
 
 +
[https://stuga.dokit.app/wiki/Commissioning_-_Z-Block_Calibration Z Support Block Setup]
 +
 
 +
[https://stuga.dokit.app/wiki/General_Accuracy_Guidelines_-_Start_Here Accuracy Diagnosis]
 +
 
 +
[https://stuga.dokit.app/wiki/Turning_Off_and_Changing_Datum_Tool Turning off and changing Datum Tool]
 +
 
 +
<br />
 +
 
 +
= Technical Bulletins / Additional Information =
 +
[https://stuga.dokit.app/wiki/TB0434_Setting_Up_Deep_Y_notches_on_ZX5 Deep Y Notches on ZX5]<br />[https://stuga.dokit.app/wiki/Consumables_List Consumables List]
 +
 
 +
Parameters Dictionary
 +
 
 +
[https://stuga.dokit.app/wiki/Stuga_Machine_IO_Dictionary_-_Inputs Inputs Dictionary]
 +
 
 +
[[Stuga Machine IO Dictionary - Outputs|Outputs Dictionary]]
 +
 
 +
[https://stuga.dokit.app/wiki/TB0238_Fault_Finding_300Hz_Spindles Fault Finding on 300Hz Spindles]</translate>
 
{{PageLang
 
{{PageLang
 
|Language=en
 
|Language=en

Version du 20 août 2020 à 16:29

Maintenance Training Schedule for ZX5

Auteur avatarGareth Green | Dernière modification 20/08/2020 par Gareth Green en cours de rédaction

Pas encore d'image


Maintenance Training Schedule for ZX5

Prerequisites

Carry out ZX5 Operator Training

Advanced Walkround

Module A - Infeed

  • Laser sensor
  • Infeed wheel pressure and clutch
  • Roller bed lift speed setting (all modules)

Module B - Machining Centre

  • Width Sensor
  • Clamp naming, pressures and speed
  • Datum hole drilling
  • Spindle plunge speed and sensors
  • V notch damping and support
  • Y axis position, function and datum sensor
  • Z axis position, function and datum sensor
  • R axis position, function and datum sensor
  • VW axis position, function and datum sensor
  • Valve positions
  • Z axis support assembly
  • Guard door functions

Module C - Machining Outfeed

  • X axis position, function and datum sensor
  • Beam function and movement
  • Gripper Function

Module D - Transfer Table

  • Crank systems
  • Clutches
  • Forward / Back sensors

Module E - Saw Infeed

  • Gripper Function
  • Channel bar function and pressure regulation
  • SX Axis position, function and datum sensor
  • Side door axis slowdown

Module F - Saw

  • Front and top door interlocks
  • Top Clamp - pressure switching, manual height adjustment, chip deflectors
  • Side clamp and centralising and pressure regulation
  • Y notch facility with centre point offset
  • SY Axis position, function and datum sensor
  • Z Support Block and positioners
  • Eject Table speed regulation
  • Eject push speed regulation
  • Cut speed regulation
  • Cut height mid position sensor location
  • Safety Gate function
  • Conveyor function
  • Extractor function

Drives and Controls

  • Overload fuse locations
  • Beckhoff PC
  • EtherCAT introduction
  • IO Slices
  • Servo Drives
  • EtherCAT IO Boxes
  • EtherCAT Analogue boxes
  • Yaskawa Inverter
  • Eaton Inverters
  • Camera Viewing and download

Maintenance Software

  • Password setting
  • Testing IO
  • Testing Servo Drives
  • Parameters
  • Axis Parameters
  • Clamp Parameters
  • Understanding Output Timings Tab
  • Teamviewer Host
  • Yaskawa Drive Wizard
  • Mapped drives and potential errors

Batch File Familiarisation

  • Load Lines
  • Piece Lines
  • Operation lines
  • Printer file

Procedures

Infeed Measure Sensor Calibration

X Axis Beam Calibration

Adjusting Arrow Head Position

Ultrasonic Sensor Setup

Offcut Laser Sensor Array Setup

Tool Break Sensor Setup

Gripper Setup

V Notch Depth and Position Setup

V Notch Blade Setup

Piece Cut Length

Z Support Block Setup

Accuracy Diagnosis

Turning off and changing Datum Tool


Technical Bulletins / Additional Information

Deep Y Notches on ZX5
Consumables List

Parameters Dictionary

Inputs Dictionary

Outputs Dictionary

Fault Finding on 300Hz Spindles

Commentaires

Draft

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