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- Setting Ultrasonic Sensor - Horizontal + (This involves setting a "window" for a minimum and maximum range when mounted horizontally)
- R0015030B Bench assemble loader wheel + ('''<u>Tools Required</u>''' … '''Tools Required''' Standard hex keys Standard spanner set Cutting blade Rule External circlip pliers Switch setting box Ball pien hammer '''Parts Required''' D0015438 x 1 D0010431 x1 B0000426 x 1 B0000173 x 7 D0010238 x 1 B0000046 x 2 D0015741 x 1 D0015439 x 1 M0001077 x 1 D0010509 x 1 D0015436 x 1 D0010611 x 1 P0001044 x 1 P0001098 x 1 P000001174 x 1 P0000200 x 1 P0001198 x 1 P0001047 x 1 P0001041 x 1 P0001042 x 1 B0000240 x 1 B0001100 x 2 D0015435 x 1 B0000053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1053 x 1.2 B0000054 x 2 D0015434 x 1 B0000189 x 1 B0000142 x 1)
- R0015004 Bench Assemble Gripper + ('''<u>Tools Required</u>''' E … '''Tools Required''' External circlip pliers Standard Hex key set Standard spanner set Reed switch setting box Hammer Standard screwdriver set Rule '''Parts Required''' B0001106 x 20 D0015095 x 8 D0015096 x 2 D0015086 x 1 B0000034 x 2 D0015084 x 2 D0015083 x 1 D0015082 x 1 E0000366L x 1 B0001182 x 2 M0001182 x 2 D0015756 x 1 P0001013 x 1 P0001041 x 1 P0001128 x 1 P0001198 x 2 P0001120 x 1 D0015431 x 1 B0000437 x 1 D0015430 x 1 D0015090 x 2 D0015085 x 1 D0015102 x 2 D0015103 x 2 D0015104 x 2 D0015170 x 2 P0000049 x 1 D0015097 x 2 D0015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4015100 x 2 D0015292 x 1 E0000336 x 1 E0001069 x 1 A0001044 x 4)
- Laser Setup on Flowline/ZX3 for Laser Holes + ('''How to Setup .'''
This will Cover the … '''How to Setup .'''
This will Cover the Basic Alignment of the receiver and Sender setup.
Focusing the Laser and Setting up the Receiver Sensitivity.
Always Make sure Laser Sender and Receiver are clean and both lenses have been wiped with a soft cloth first.
en wiped with a soft cloth first. <br/>) - TB0426 Replacement Zebra Printer Setup + (<div class="icon-instructions caution-i … [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions]iv> [https://stuga.dokit.app/wiki/TB0452_ZD620_Zebra_Printer_Setup ZD620 Instructions])
- TB0409 Setting Up Windows 10 PC 2018 + (<div class="icon-instructions caution-i … Please use [[Setting Up Windows PC C0000422-KIT 2023]][[Setting Up Windows PC C0000422-KIT 2023]])
- Setting Up Windows PC C0000422-KIT 2023 + (<div class="icon-instructions idea-icon … stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div> </div>)
- R0015336 Pneumatic Output Testing Part 2 + (<u>'''Tools Required'''</u> PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs <u>'''Parts required'''</u> R0015040 completed module)
- R0015279 Align Backfences + (<u>'''Tools Required'''</u> Standard hex key set Standard spanner set Wire Line setting equipment 600mm rule Workshop Gripper setting jig 2 meter straight edge <u>'''Parts Required'''</u> Fitted and Levelled roller bed assemblies)
- R0015292 Install Cylinder Rails and Align + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard spanner set Standard hex key set Tape measure Wire line Pneumatic cylinder setting jig '''Parts Required''' R0015288 Bench Assemble Transfer slid units and cylinder rails R0015093 Bench Assemble Transfer Beamd units and cylinder rails R0015093 Bench Assemble Transfer Beam)
- R0015310 Install V Notch Subframe + (<u>'''Tools Required'''</u> … '''Tools Required''' Standard hex key set Standard Spanner set Parallel setting blocks 600mm rule 1 meter straight edge 2 meter straight edge 12 " engineers level 12" engineers square '''Parts Required''' D0015151 Shaft End Washer x 8 D0015155 Vertical Spacer Bar x 4 D0015150 shaft 40mm zx v notch x 4 D0015169B cylinder rod bracket x 2 R0015035 Bench Assemble V Notch Componentsinder rod bracket x 2 R0015035 Bench Assemble V Notch Components)
- R0015336 Pneumatic Output Testing + (<u>'''Tools Required'''</u> … '''Tools Required''' PCL airline connection 12mm blanking ports Valve Manual over ride tool Standard screwdriver set Additional colleague when setting regulator pressures for outputs '''Parts required''' R0015040 completed modulet;u>'''Parts required'''</u> R0015040 completed module)
- R0015011 Bench assemble Gripper + (==Introduction==
'''<u>Tools Require … ==Introduction==
'''Tools Required'''
External circlip pliers
Standard Hex key set
Standard spanner set
Reed switch setting box
Hammer
Standard screwdriver set
Rule
'''Parts Required'''
B0001106 x 20
D0015095 x 8
D0015096 x 2
D0015086 x 1
B0000034 x 2
D0015084 x 2
D0015083 x 1
D0015082 x 1
E0000366L x 1
B0001182 x 2
M0001182 x 2
D0015756 x 1
P0001013 x 1
P0001041 x 1
P0001128 x 1
P0001198 x 2
P0001120 x 1
D0015431 x 1
B0000437 x 1
D0015430 x 1
D0015090 x 2
D0015085 x 1
D0015102 x 2
D0015103 x 2
D0015104 x 2
D0015170 x 2
P0000049 x 1
D0015097 x 2
D0015101 x 2
D0015292 x 1
E0001069 x 1
A0001044 x 4
7 x 2 D0015101 x 2 D0015292 x 1 E0001069 x 1 A0001044 x 4<br/>) - R0000728 R0000729 Stroke Assembly Dismantling + (Assemblies fitted to MK1 ZX4 will require … Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle.
The following instructions should be followed to ensure that correct assembly and setting are performed
'''Tools Required'''
Standard hex key set
Standard spanner set
Double pin saw flange spanner
Drifts and punches
Ballpein hammer
Soft hammer
Degreasing bath
pein hammer Soft hammer Degreasing bath <br/>) - Z Transom Width Measurement + (Difficulty can be had when trying to accurately measure the width of a Z transom profile section. This guide will show you how to accurately measure the width of the Z section to within 0.1mm which is required when setting up Y notching accurately)
- Placing a TwinCAT3 Machine Under Source Control + (<div class="icon-instructions caution-i … Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control.standard uses on all Stuga machines to enable quick, easy and stress free version control.)
- Setting Ultrasonic Sensor - Vertical + (How to set up an ultrasonic sensor when it is mounted vertically. This is normally the case on ZX5 machines on the "Mod_Clear" functions near the rollers. <br/>)
- Ecoline Site Installation Guide + (Installation of an Ecoline is quite straig … Installation of an Ecoline is quite straight-forward as all of the main levelling and alignment is taken care of inside the main module housing. Installation involves 3 steps # Levelling main module # Attaching and Levelling Infeed Frame # Refitting Infeed coverling Infeed Frame # Refitting Infeed cover)
- TB450 - CMOS Battery replacement + (Internal CMOS batteries are used in PCs to … Internal CMOS batteries are used in PCs to keep a constant power supply to BIOS memory while the main power supply is switched off. These batteries should last up to 5 years when a PC has been left idle. Sometimes these batteries can fall flat before this time either due to being low when sent out or extended use on older machines. The main symptom of a CMOS battery faulting on a Stuga machine is the PC not booting up when mains power is switched on which will be indicated by a “No Signal Detected” message being displayed on the screen. This is due to the BIOS setting “Restore AC Power Loss” going back to its default value of OFF due to the battery faulting. Restoring the BIOS to its original settings is a temporary fix in this situation as it is most likely this will happen again a couple of months down the line (See TB 376 or 213). The battery required is a '''CR2032'''. In the case of the Antec PC, and most commonly, the battery is held in an open housing that can be pushed to release and easily replaced. In PCs such as the Acer Revo the battery needs to be pre-wired with a plug but still easily unclipped and replacedug but still easily unclipped and replaced)
- Stuertz Infeed - Check GY Position Parallelism + (It is important that the parallelism of th … It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment
Potential Symptoms of a problem
*Gripper cannot pick up offcuts
*Gripper /profile end forced away from backfence
*Accuracy problems
*Gripper wobbles after it has released profile
Use the laptop to enable you to control the Service screen whilst inside the infeed table
Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
Create a spreadsheet or a table to log your results,.
ng box section will also work Create a spreadsheet or a table to log your results,. <br/>) - Setting Gripper Nose + (It is very important to ensure the gripper nose and heel is correctly set up. This assembly is subject to a lot of wear and tear and maintenance is very important. Incorrect setting or play in this assembly is a major cause of accuracy issues)
- Move SR Datum Sensor to Higher Level R0019217 + (On a Mk4 Autoflow, The SR axis daum sensor … On a Mk4 Autoflow, The SR axis daum sensor is originally located at the rear and to the base of the SR axis. This area is prone to offcuts, so a new location has been designed at the top, with the following design parameters
*Easy to retrofit
*Sensor is protected in a case
*Short distance to connection box
*Uses existing mounting holes
*Easy to adjust and maintain
*Sensing end location should be vertical onto a plate, not horizontal on to a radiused surface
*Can use E0000336 2mm range sensor reliably
*Incorporate a front fence to help deflect offcuts down the chute and to protect the sensor
The parts are supplied in Kit R0019217B
illustrated here are from a Right to Left feed machine. Parts are unhanded so can be fitted to either hand machine</div> </div><br/>) - Setting Infeed Loading Wheel + (Setting the pressure and clutch tension on … Setting the pressure and clutch tension on the loading wheel is critical for the reliable and accurate running of the machine If set incorrectly, the profile will slip and not load correctly or will not give an accurate start position for the datum holes The goal is to set the system to a "goldilocks" zone where there is enough pressure and clutch tension to reliably load a bar, but not too much so the clutch limits any correctional movement from the gripper arm on loading e video demonstrates how easy it is for the wheel to become loose</div> </div>)
- Setting Profile Detection Laser Sensor + (Setting the profile sensor correctly is im … Setting the profile sensor correctly is important as it will lead to incorrect offcut measurement.
ensure the sensor is set for the range of different colours</div> </div><br/>) - TB0425 Lenovo Tablet Setup + (Setting up all apps for the engineers Lenovo tablets.)
- Installing VNC Server and Viewer + (Teamviewer are withdrawing support and are … Teamviewer are withdrawing support and are very dismissive of helping out with teamviewer issues for older operating systems. Sometimes the problem just has to be solved, so there are other tools that can be used to "piggy back" onto a teamviewer connection to an office PC. A reliable, free and simple method is to use VNC. This involves #Installing VNC Server on the old PC that you want to control #Installing VNC Viewer on the Piggy-back PC VNC Viewer can be downloaded [https://archive.realvnc.com/download/get/786/eula/ here] VNC Server can be downloaded [https://archive.realvnc.com/download/get/775/eula/ here]e.realvnc.com/download/get/775/eula/ here])
- Setting Arrow Heads on ZX5 or ZX5-E + (The Zx5 and Zx5e have an upgraded system o … The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
the arrow head position permanently will also alter Y notch depths</div> </div><br/>) - TM018B Microline and ZX3 V Notch Blade Setup + (The engineer will need a reasonable mechan … The engineer will need a reasonable mechanical knowledge, and a working knowledge of the operation of the machine. You will need callipers (+/-0.05mm) and an accurate rule The setting of the V notch blades on a ZX3 Ring revolves around the setting of two groups of parameters: *V and W axis positions *Blade offsets for each blade The rough position of V and W axes is set first, then the individual blade offsets are set, and finally a test is run to tweak the accuracy to gain perfection. There are two “tweaking” parameters for each blade. The two parameters are: *Depth offset – how deep into the bar *X axis offset – position of point of blade relative to the spindle centrelinef blade relative to the spindle centreline)
- R0000299 Stroke assembly rebuild Part 2 + (The following instructions should be follo … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
- X252 Forward Clamp Out Sensor Setup Stuertz Infeed + (The out sensor used for the vorlaufwagen c … The out sensor used for the vorlaufwagen cannot be a standard reed switch because the cylinder that drives this output is a telescoping version. It is impossible to detect the out position. Therefore, a sensor is fitted that must be programmed to set a high output when it detects the full range has been reached The sensor is a [https://www.pepperl-fuchs.com/global/en/classid_53.htm?view=productdetails&prodid=42559#overview Pepperl+Fuchs VDM28-8-L] Datasheet can be downloaded [https://files.pepperl-fuchs.com/webcat/navi/productInfo/45/452859n.pdf?v=20220926110229 here] '''Function''' The distance measurement device contains one transmitter and one receiver incorporated into a single housing. The transmitter light is reflected back to the receiver from a target. The sensor determines the distance to the target and triggers a switching function or supplies the relevant measured value for processing. '''Assembly instructions''' The sensor can be mounted by means of through holes or by using a mounting bracket or mounting clamp Ensure that the surface is level in order to prevent the housing from becoming distorted when the fittings are tightened. It is advisable to secure the nuts and screws using spring washers in order to prevent the sensor from being incorrectly adjusted. '''Connection''' Connect the device in accordance with the connection diagram in the datasheet. '''Adjustment''' The green LED lights up when the operating voltage is switched on. Adjust the sensor so that the laser point is on the gripper bodyso that the laser point is on the gripper body)
- Setting Ultrasonic Sensor - Horizontal +
- Allocations + issuing received parts + (This involves splitting down received orde … This involves splitting down received orders into the JC/Pick bins the parts have been allocated to by Sage. If there are parts to be allocated, after filling in the 'this delivery' column and pressing save, if there are parts to be allocated a list will appear. this list is in order of part number and in the sub-screen after highlighting each part number the specific Job card numbers will show quantities required for each bin and also the quantity to be allocated from the order received.y to be allocated from the order received.)
- PC Bios Power settings + (This power setting enables the PC to Boot … This power setting enables the PC to Boot up automatically when power is first detected, in other words when the power is “lost” and then “returns”, without the necessity to manually press the power button on the PC. The following description shows how to set the auto power-up on but beware this Technical Bulletin only applies to the “ASUS UEFI Utility BIOS Version 2.x.x”. This document is for the ASUS Pcs For the Dell PCs use [[PC Bios Power Settings - Dell]]ttings - Dell]])
- Flowline 6 to 6o5m Extension + (This procedure describes how to upgrade a … This procedure describes how to upgrade a flowline to increase the standard capacity from 6.0m to 6.5m. The procedure involves extending the machining centre outfeed travel and saw infeed travel base to 6.0m to cope with a longer rail on each side. These are generally supplied as a new part. Other ancillary parts that will need extending * Cables * Energy Chainsl need extending * Cables * Energy Chains)
- Setting Up C0000422-KIT - Full Hardware 2023 + (This process takes the components to creat … This process takes the components to create a standard "C000422-KIT". This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]] =Notes= *There are two PCs running on the same hardware, The Host PC and the Virtual machine. **'''Host PC''' (For support) ***The base Windows install running directly on the hardware installed to Dell NVME drive. ***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware) ***Imaged by Macrium reflect. **'''Virtual PC – Stuga VM''' ***Used for Stuga software - the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V. ***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM. ***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license. ***Copied to host and setup manually during install. There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host.'P_Stuga_P… '''on the desktop of the host.)
- ZX5 Transfer Table Crank set up + (This tutorial will show you how to mechani … This tutorial will show you how to mechanically set up the cranks and sensors so that the correct overlaps between the different cranks are achieved. Crank C is the crank on the Machining Centre Outfeed that controls the single pop up. Crank D is also mounted on the Machining Centre Outfeed and controls the pop ups on the Transfer Table. Crank E is the crank on the Saw Infeed and controls the single pop up that moves the profile in to the channel. that moves the profile in to the channel.)
- Fitting Zx5 Crank Upgrade + (This upgrade replaces the crank arm assemb … This upgrade replaces the crank arm assemblies on Z065, Z066 and Z067 with a direct drive system to improve reliability
This procedure involves mechanical fitting, electrical wiring and help from a TwinCAT3 competent engineer at HQ for software changes
></div> <div class="icon-instructions-text">...Motors must be rewired for Delta and NOT Star</div> </div> <br/>) - Upgrade Autoflow to Windows 10 + (Update 2024 - Upgrades now consist of a ne … Update 2024 - Upgrades now consist of a new Windows 11 PC with VM for the front end and a C6017 PC for the back end.
Upgrading an Autoflow to Windows 10 involves upgrading two PCS
#The Beckhoff control PC - replaced with a C0001225-KIT
#The Camera PC - replaced with a C0000422-KIT with a VM setup. this now becomes the front end PC
=== For Historical reference, these are the pre-2024 notes: === ''Upgrading an Autoflow to Windows 10 on site involves upgrading two PCS'' #''The Beckhoff control PC'' #''The Camera PC'' ''
The Beckhoff PC is not upgradable so needs to be completely replaced. We use the miniature [https://www.beckhoff.com/english.asp?industrial_pc/c6017.htm Beckhoff C6017] for this'' ''It is not cost effective to upgrade and old camera PC, so a new one is supplied'' ===''Notes''=== *''The Beckhoff PC is now powerful enough to run the front end and back end.'' *''The camera PC is there to replace the camera PC on site and contains the storage for the machine cameras'' *''Because the Beckhoff PC has limited hard drive space, the DDRIVE will be on the cameraPC''hard drive space, the DDRIVE will be on the cameraPC'') - R0000299 Stroke assembly rebuild + ( The following instructions should be fol … The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 174 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1)
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