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Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 4 off
1 Combine D0015605 and D0015581 and fasten with 2 off M6 x 16 socket caps
<br/> +, 4 off
Use M8 x 40 socket cap with heavy M8 washer to combine parts as shown . Use loctite 270 on M8 socket cap
Once bolt is finalised, check arm rotates smoothly when the bracket is held +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Fit front tray using 3 off M6 x 12 socket caps and 3 off penny washers
Ensure tray is fitted flush to frame on external edges
2 Assemble 3 off P0001008 regulators with 6 off P0000010 elbows as shown
3 Fit regulators to tray , ensuring all orientated the same and correct way
4 Add identification labels printed from dyno machine to regulators front and rear as follows
Y206 Centralise
Y202 Side clamp
Y80 Infeed Top clamp +, 2 Row is home position
4 Row is active position +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Ensure clamp assembly is lifted to the highest position
2 Cut 4 off 6mm black air pipes at 5 meters long
3 Route cables through energy chain and box section
4 Exit pipes here , and use air to blow through and identify as 821.829,2041 and 2049
5 Insert loom through cut table hole then wrapped in large spiral wrap
6 Connect cylinders as shown, ensure cylinder shown is fully extended +, 1 Attach 6mm black pipes as shown
2 Add P0000551 to position shown, and loom pipes and reed switch adding tiewrap to secure to cylinder
3 Loom should enter box section at shown point, no spiral wrap required once entering frame > Keep loom as short as possible in this position
4 Reed switch and pipes will travel separate directions
5 Exit pipes at this point , through cut out
6 Exit reed switch at this point, and join with eject reed switches through exit hole +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Cut 1 off 6mm black pipe at 5 meter and add identification of 2149
2 Use cable 13F1 and 13F from cable loom box
3 Attach pipe and cable as shown
4 Loom additional cable 13F as shown +, 1 Cut 1 off 6mm black pipe at 5.5 meters and identify as 2159 and fit to turret
2 Use cable 14F1 and fit to turret
3 Fit extension cable 14F to 14F1 +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Identify the following with markers
E000439 cable marked as X44
E0000439 cable marked as X283
E0001237 cable marked as X
3 off 6mm black air pipes 11 meters long marked as
*1229
*1219
*1211
<br/> +, Fit to energy chain ensuring no twists are present . All cables and pipes should run in straight limbs through the energy chain
1 Ensure the two plug ends and main servo end are exiting from the correct end of the energy chain
2 leave approximately 1 meter of pipes and cable exiting the indicated end +
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised +, Use taps to clean all threads present on frame .
Add 4 off m12 x 100 set bolts with M12 nuts and fit to adjusting points
Use 4 off levelling pads (workshop stock ) to sit beneath adjustment bolts
(pictures required please) +, Fit D0004583 Outfeed Long Rest orientated as shown
Tap all holes in long rest before fitting . Only use a plug tap to clean threads in long rest
1 Use 4 off M6 x 12 socket caps with M6 A washers and fix to frame
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Only use straight hex keys to tension these bolts. Use of a ball ended hex key will result in fastener and tool damage</div>
</div>
2 Check flatness with 2 meter straight edge across 2 indicated points.
Straight edge will show a gap in the centre section of the long rest bar +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points
2 Use 2 meter straight edge and level between points indicated
Move channel 2 at the end indicated, to give a level reading
3 Tighten bolts to hold in place +, 1 Move channel 1 section up or down to copy height of adjacent channel 2. Use the tabs as the reference points
2 Use 2 meter straight edge and level between points indicated
Move channel 1 at the end indicated, to give a level reading
3 Tighten bolts to hold in place +, …
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +, Mount to carriage plate as shown using 2 off M8 x 35 socket cap and heavy M8 washer and 2 off M8 x 25 socket cap with heavy M8 washer. Do not apply adhesive at this point and lightly tension fasteners +, Set height of drive pinion in relation to hepco rail V edge .
Gap between these parts should be 0.25mm (0.010")
To set this use feeler gauge
Fix pinion in position with M6 x 10 KCP grubscrew +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, 1 Bearings should be located as shown on each arm
2 Grease nipples to face as shown +, 1 Use 2 off M10 x 40 Countersunk bolts to centralise position of bearing block
2 Add 2 off M10 x 20 socket cap and fix in two holes indicated and tighten.
3 Replace M10 counter sunk bolts with another 2 off M10 x 20 socket caps
repeat for all bearing mounting positions +, …
1 Slide drive pinion into position 1 under drive rack
2 Use M4 adjuster screws to adjust height of rack and M6 to secure
3 Slide out drive pinion and move rack to position 2. Refit drive pinion
4 Use M4 adjuster screws to adjust height of rack and M6 to secure
5 Repeat steps until correct meshing is present at all points indicated to check
Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stage +, Repeat step two for remaining 8 slider units +, Alignment of cylinder pins is vital, and the following should be maintained
1 Alignment should be parallel to main hepco beam
2 Alignment should be Straight
To achieve this the following steps are required +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +,
* The pair of shafts that are joined together can be moved in the directions show to give the optimal contact on keys and drive pinions
* Take all 9 arm positions into consideration and position each shaft accordingly to achieve the best overall position to suit all arms
* Pinion lock points should always be above keyways
+, Individually remove and apply Loctite 243 to all grubscrews on spherical bearings.
2 off grubscrew per bearing
9 off bearing
18 off grubscrew in total +, …
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +, 1 Move gripper with energy chain attached to point indicated
2 Adjust bracket in indicated direction so that energy chain sits central in the tray
3 Measure indicated distance S
4 Set the next 4 lower tray mounting points to replicate this measurement using the same method of adjustment with the angled bracket +, Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
<br/><div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">... enough adjustment is not available on remaining positions, first position can be moved up and new measurement taken</div>
</div><br/> +, …
these steps follow on from dokit
[[R0015278 Mount Completed Assemblies]] +, Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +, Clean threads in parts
D0015742 Takeup Pad Right ZX5 x 1
D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 +, …
In this process pneumatic outputs will be tested in a non emergency stop environment
Ensure safe working practice is followed
* Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing
* Ensure all Air connection lines are connected
* Ensure all walkways are not impeded by trailing pipes/leads
* Ensure all mechanical assemblies are at a sufficient stage for testing +,
* Check all valve bank ports are either connected or blanked off
* Check all mains feed pipes are connected or isolated
* Check all regulators are regulated to minimum setting
* Check all air flow control valves on cylinders and blow lines are set to mid range adjustment
+, Connect air feed to mains 12mm feed pipe using pcl coupling and 12mmm push fit adapter +, …
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised +, 9 off
1 Attach D0015550 to D0015551 as shown. Use 2 off M6 x 10 socket caps with A form washers
2 Ensure bracket is positioned bottom slot as shown and faces marked are parallel +, 9 off
Attach P0000010 elbow fitting to cylinder P0001111 as shown +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, 1 Ensure drive pinion is slid away from assembly
2 Use setting dokit [[Setting Delrin Transfer Table Wheel Tension]]
and set delrin wheels to correct tension. Check at all points over oozenest V rail
3 Repeat for all 9 units
#
#
# +, 2 off per arm
Secure with M8 x 20Hex head Set bolt and finalise with Loctite 243 adhesive
Please provide photo +
Fit 5 off basket support bracket to pre drilled holes at indicated points .
Secure using M8 x 20 socket caps and Large M8 washers +, Mount 2 full lengths of A0001065 wire basket to previous fitted brackets .
1 Join should be at central bracket between two sections and both baskets encapsulated with a retainer
2 Fix wire baskets to support brackets using 5 off A0001061 ( 1 retainer per bracket )
Use M6 x 20 button sockets, M6 penny washers and m6 nyloc nuts +, 2 off Levelling pads D0015611 need fitting to indicated positions +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Assembly valve bank as shown using
P0001074 x 4
P0001101 x 1
P0001102 x 1
P0001071 x 1
P0001186 x 8 +, Assembly valve bank as shown using
P0001074 x 4
P0001101 x 1
P0001102 x 1
P0001068 x 1
P0001186 x 2 +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Identify the following with markers
E000439 cable marked as X294
E0000439 cable marked as X291
E0001237 cable marked as SX
3 off 6mm black air pipes 11 meters long marked as
* 1311
* 1319
* 2419 +, Fit to energy chain ensuring no twists are present . All cables and pipes should run in straight limbs through the energy chain
1 Ensure the two plug ends and main servo end are exiting from the correct end of the energy chain
2 leave approximately 1 meter of pipes and cable exiting the indicated end +, …
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