This is a property of type Text.
R
Always Use Loctite 243 on all fasteners
Always use Loctite 570 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +, Fit 2 off P0000200 5mm 6mm elbows to indicated points +, Sign off is required at this point to double check and ensure quality . Supervisor approval required +, …
Attach cylinder mount block D0010238 to assembly with 4 off M6 x 20 socket caps +, 1 Attach damper block D0015439 to main plate in position shown using 2 off M8 x 50 socket caps
2 Attach M0001077 damper to block +, 1 Slide B0000046 bearings onto linear rail and ensure datum face of both bearings is facing the same way as the datum arrow on the linear rail. Release m3 button heads (4 off per bearing) the allow seals to centralise to the rail. Retension m3 buttons and then remove bearings from rail.
2 Use Fe 10 solvent cleaner to degrease M6 holes in bearings for correct adhesive function, and then clean with compressed air .
3 fit grease nipples in the orientation shown and then refit bearings to linear rail +, …
Connect ethercat power cables +
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, {Pictures show L-R configuration. For R-L use additional tie base shown
1 Use cables X56 and X488 from loom box.
2 Connect as shown to sensor and flying lead X488
3 Cut and label 1 off 6mm black air pipe 2699 @ 5 mtrs
4 Loom as shown utilising tie bases as indicated +, Use cable marked as R axis from loom box
1 Connect to servo motor, and fit protective cover to finalise .Ensure panel edging strip is fitted to indicated faces shown
2 Captivate cable onto gearbox as shown with large tie wraps
3 Fix to rear faceplate using M4 tie base. Ensure cable sits free of main shaft
4 Fix cable as shown using large tie bases +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Connect cable 20b to in port on Fb01B and route as shown +, Connect 21b To FB01B out port to FB02B in port , routing as shown +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Route as shown power connection from wiring loom assembly
Z105 onwards as pictures
Z104 and below Different style plug mounted internally in trunking
Route cable to rear of machine as shown +, Please diagram to determine handing positions of machine sections +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 2 off No. 1 and 2 off No.2 required assembling +, 4 off D0015159B Saw Motor Adjustment Screw require M8 x 70 set bolts cutting to suit M8 thread depth on adjuster bolts
Adjust each bolt individually as discrepancies in thread depth are possible +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Assemble 6 off D0005184 Guide Roller
Each roller has 2 off B0000245 Needle Bearing fitted
Ensure bearings are fitted correct orientation . Writing on edge of bearing should be face outwards
Use bearing dolly and push bearing down to should within roller body
Apply liberal grease to all bearings within rollers +, 1 Fit 6 off D0005186 Guide Pin Washer to H0005185 Shaft 12mm: 90.5 Saw Fence Roller Pin
Hold shaft in vice and use M5 x 12 socket cap to secure washer to end of shaft . Finalise bolt
Repeat for all 6 shafts/washers
2 Fit Rollers to shafts +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Fit 4 off P0000200 Elbow Adaptor 6mm to 2 off P0001127 Guide cylinder 20 x 30 as shown
2 Use M4 x 50 socket caps to assemble D0015178 Z Block and D0015415 Turret Pickup Arm ZX5 on cylinder as shown . Assemble one of each hand as shown
<br/> +, 1 Mount bracket to bearing block as shown using M6 x 16 socket caps and M6 x 20 socket caps both with A form washers on eject side
2 Mount bracket to bearing block combining blower block using M6 x 40 socket caps on saw infeed side
2 Ensure free movement is possible when z block slides through roller housing , check for clearance at indicated point
3 Attach table blower to infeed side cylinder assembly.. Fasteners and details required +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Ensure bearing fit is checked when assembling parts . Minimal resistance should be required to fit these bearings into their respective rollers . Bearing should have enough contact on outer race that it will not rotate in the roller when turned
If fit is to tight inspect roller bore size
If fit is too loose, inspect to see within tolerance and if so , degrease and use bearing retaining compound
<br/> +, 7 off
Fit 2 off B0000415 bearing into D0010396 Datum Roller Ø40 x 150mm
Ensure bearings are pressed in far enough to be seated correctly on the shoulder below +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Fit top door to hood using 4 off M4 x 12 button sockets +, 1 Rotate end of interlock switch
2 Mount interlock switch to mounting plate as shown using 4 off M4 x 50 socket caps
3 Fit interlock blade to top door using 2 off M6 x 16 socket caps
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...Ecr raised 21/11/23 to add holes to top door for mounting, will require drilling to suit until processed</div>
</div>
4 Ensure interlock is set to open position
5 Mark and drill correct position of interlock assembly onto hood, Fit with M6 x 16 socket caps and M6 A form washers
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...Ecr Raised 21/11/23 to include add mounting points for interlock assembly to drawing for hood</div>
</div> +, …
1 Ream 6mm holes indicated to ensure
2 Pins locate correctly
3 Drill flap to suit stiffening bar
4 Attach end brackets and stiffening bar using 4 off M5 x 16 socket caps and 4 off M5 A form washers and 2 off M5 x 12 socket caps and 2 off M5 penny washers
5 Insert 6mm rods and add 2 off M5 x 6 kcp grubscrew
6 Fit hazard tape to flap +, L-R configuration of safety flap +, 1 Check Mounting blocks have pin fitted as shown. A pair is required (mirrored to each other )
If not modify M6 x 35 socket cap 2 off as follows
* Reduce thread length to 10mm
* Use studlock 270 and fit to block ensuring final tension
* Cut shank of socket cap down to 10mm protrusion and dress clean
2 Fit 1 off mounting block to point shown , using 2 off M5 x 16 socket countersunk s to fix. Ensure correct orientation of block and correct face has countersunk holes for fixing 3 Fit 2nd block to safety flap and fit to hood as shown . Use 2 off M5 x 16 socket caps and M5 penny washers to fix
4 Adjust 6mm pins to centralise flap and stop end float of assembly. Finalise 2 off M5 grubscrews +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, <div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Datum roller assembly can be fitted in 2 positions. Ensure the correct position is used for ZX5</div>
</div> +, 1 Insert 8 of M10 x 30 flatbottom grubscrews into holes indicated. Wind in until flush with bottom face
2 Mount D0007678 Infeed Clamp Support as shown.
3 Use 4 off M8 x 80 socket cap, each with a heavy M8 washer and a Heavy M8 penny washer
4 Wind each M10 grubscrew ( 8 off in total) 6 exact full turns to lift the beam evenly away from the indicated face
5 Apply light tension to M8 socket caps to hold support bar in position +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Fit 8 off B0000070 bearings to D0007680 Infeed Rail and D0007792 Z Roller Block (D8711) as shown
Ensure yellow part of bearing is always facing outside edge when fitted
Thoroughly grease bearings with M0000494 lubricant once fitted, ensuring all ball chambers are filled with grease +, Fit H0007791 Shaft 25mm :250mm ZX Infeed side x 2 as shown .
Use 2 off M8 x 12 K.C.P grubscrew to secure +, …
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised +, Fit remaining 5 plates in the same method as shown +, Fit Cable tie bases using M5 x 10 button sockets an M5 fat D nuts at the positions shown
(cables shown are fitted at a later stage) +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
ECR raised 06/06/23
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment +, 1 Tap 2 off indicated holes M3 +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Degrease main blocks with Fe10 as shown +, Test fit shafts indicated into blocks to check for correct fitment .
Check that shafts enter bore fully an dimples on shafts are able to align with locating tapped holes +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Slide assemblies together as shown
Tare care not to damage bearing seals
Remove excess grease from shafts once installed
Once fitted, check movement is free and consistent +, 1 Fit hard stop assembly to clamp head. Use 2 off M6 x 16 socket caps to fix ,only apply light tension to this bolt to allow adjustment
2 Fit cylinder to hard stop bracket and attached cylinder piston to mounting plate , do not apply adhesive on either
3 Contract cylinder and tension all fixing points
Ensure clamp movement is smooth and consistent with all fasteners tight +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Use jig to cut safety flap
Remove additional 8mm from bottom of cut piece as shown once cut
(Jig requires amending to new correct size -8mm) +, 1 tap holes in chute bracket
2 Orientated pre cut flap onto bracket orientated as shown. Mark 4 off holes and drill to 6.8mm . Mount to bracket using M5 x 10 socket caps 2 off and M5 penny washer 2 off
Insert 2 off M5 x 20 socket caps and 2 off M5 a form washers into bracket ready for main frame fixing
3 Assemble blower . fit p0000295 fitting to D0005219 Turntable Nozzle
4 Mount blower to bracket using M5 x 20 socket cap 2 off and 2 off M5 A form washer 2 off +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all pneumatic threaded connections
Pen mark all fasteners to show finalised +, Attach Fitting P0001102 to valve P0001139 as shown . Add 2 off P0001032 silencers as indicated +, Connection box A0000240 will require holes adding to use.
Drill 2 off 5mm holes on back face to allow mounting on rail as shown. Use M4 socket caps and washers
Drill top face to mount A0000105 gland and fix with A0000255 nut +, …
Français
English
Deutsch
Español
Italiano
Português