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Ensure shafts D0015556 and D0015555 are clean before trial fitting .
1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present
2 Use compressed air to clean debris from all keyways on shafts .
3 Use Fe10 solvent to remove contaminants on
shafts +, Ensure bearings B0000228 9 off are clean before trial fitting
1 Check for any internal burrs especially around grubscrew point .
If present remove with emery tape 180 grit
2 Use compressed air to remove and debris
3 Use Fe10 solvent to remove any contamination +, Ensure B0001094 Pinions 9 off are clean before trial fitting
1 Check for any internal burrs especially around grubscrew point .
If present remove with emery tape 180 grit
2 Use compressed air to remove and debris
3 Use Fe10 solvent to remove any contamination +, …
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, 1 E0000249 Sounder Beacon will need adjusting to accept cable gland when fitted . Use step drill to add a hole to the base of the beacon to allow clearance for the cable gland nut when fitted (size of hole required )
2 Offer beacon up to cut guard and identify the 2 holes that required drilling in the beacon to allow fixing. Drill these to 5.5mm
3 Secure beacon the cut guard using M5 x 12 socket caps and a form washers
4 Using masking tape to secure top section of sounder beacon along side fitted base +, 1 Use 8mm hss drill through indicated holes to clear acustic foam ready for fixings
2 Attach D0001352 Printer Shelf TLP2844-Z as shown using 4 off M8 x 30 button sockets (check size) , and add heavy M8 washer and M8 nylocs to acoustic foam side
3 Attach M0000031 (from consumable stock) to indicated faces of printer tray
<br/> +, …
Cables must be adjusted between each spindle to ensure the cable lengths are correct .
1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail.
2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable
3 Repeat this process working your way around the spindles to set all ethercat cables +, 1 Start at cable point between 6 and 5 . Adjust black power cable to 200mm from edge of plate. See picture for details
2 Move to the next spindle connection between 5 and 4 and adjust the new black power cable to match the length of the previous adjusted cable
3 Repeat this process working your way around the spindles to set all power cables +, 1 Start at connection point with 3 power cables exiting . Set one cable as shown to 150mm
2 Use the previous set cable to adjust the next connection box cable to the same length
3 Repeat this until all power cables have been adjusted to the correct length +, …
Use Loctite 243 on all fasteners
Pen mark all fasteners to show finalised +, 4 off
1 Mount pre assembled valve into spindle connection boxes to the left of the single slide spindle assembly (as viewed from rear)
2 Use 3 off M3 x 12 pan heads to secure valve to connection box as shown
3 Before tightening, add 4 off D0010807 upstand collars to define position of valve mounting
4 Finalise fixing +, 4 off
1 Mount double stack of valves into spindle boxes to the left of the double plunge spindle assemblies. (as viewed from rear)
2 Use 3 off M3 x 25 pan heads to secure valve to connection box as shown
3 Before tightening, add 4 off D0010807 upstand collars to define position of valve mounting
4 Finalise fixing +, …
When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify +, 1 When air is connected, all cylinders should be in a contracted state. This is their home position
<br/> +, If correct practice has been followed, only the double slide cylinder will have the possibility of being at the incorrect home position . This is easily rectified
1 Image shows incorrect position when air has been connected to mains supply
2 To rectify, disconnect mains air feed and swap the two indicated pipes at the stem elbows
3 Reconnect air and confirm correct home position is now achieved +, …
1 Segregate cables and pipes as shown in image
2 Mount D0010806 relay mounting base using 4 off M3x 25 pan head screws
3 Repeat for 7 off other connection boxes +, 4 off connection boxes
4mm feed pipes to cylinders can now been adjusted in length to finalise
See image
<br/> +, Ensure E0000519 relays and A0000160 relay bases are stored with ring ready for handover +, …
Use Loctite 243 on all fasteners
Pen mark all bolts to show finalised +, D0007777 backplate 2 off need checking before fitment to rotary ring. M5 countersink bolt should be flush when fitted .
1 Fastener should be as shown
2 If fastener sits proud, rework plates with countersink tool to ensure correct seating of fastener +, <div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Always take care when rotating the ring at this stage. Ensure rotary trunking is monitored at all points when rotating, and any tight spots or issues should be investigated immediately. Rotary trunking damage is easy when access panel is loose</div>
</div> +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All bolts to be pen marked once adhesive applied and correct tension added +, Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not
<br/> +, Wiring loom is started at position 6 as indicated by picture
1 Green and yellow Ethercat system cables route left to connection box 6
2 300 hz power cable and earth cable route to the right to connection box 7
3 Pre made 300 hz wiring loom . Identify Single end of loom marked as 7 connected to double crimped end marked as 6. Run between 7 and 6 as shown in image
4 Fit plate D0000291 using 2 off m8 x 25 socket caps. Only apply light tension to the m8 socket caps with no adhesive .
5 Once plate is fitted, ensure cables under are not trapped by checking movement is possible in the direction shown
6 Fit M0000025 number ident +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All bolts to be pen marked once adhesive applied and correct tension added +, Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not +, 1 Segregate cables and 6mm blue pipe as shown
2 Use pre made cable identified as 6 and 7 and lay between 2 points shown +, …
8 off P0001200 cylinder
Use Loctite 572 on all air fittings
1 Attach P0001098 elbow as shown
2 Attach P0001198 elbow
3 Attach P0000238 elbow
<br/> +, 8 off
Use 2 off m6 x 16 socket caps to attach sensor bracket to cylinder +, Loctite 243 must be used on all bolts
Bolts must be pen marked when finalised +, …
1 Assemble P0000439 valves as shown (12 off)
2 Ensure fittings have flats lined up for ease of installation
3 Attach P0000455 lead to valve (12 off) +, 1 Check that connection boxes have had debris removed from coating process. Tap holes to clean if required . This applies to all tapped holes on the connection box
2 Fit 16 off A0000152 blanks to front section of connection box ( 2 per box)
3 Prepare 4 off boxes as shown in picture,using step drill for larger hole. Counter sink to tidy
4 Prepare 4 boxes as shown in picture, using step drill for larger hole. Counter sink to tidy +
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Attach 7 off M0001127 Cable Tie Base (m6) as shown using M5 x 10 button sockets +, Identification numbers
951
959
1 Cut 2 6mm black air pipes long enough to run the indicated route
2 Identify each pipe, one 951 and one 959
3 Connect pipes to gate as indicated and leave pipes to loom later +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Apply liberal grease to all bearings within rollers +, Dimples in H0005185 Shaft are not used in this application.
When fitting shaft , position dimple 180 degrees opposing M6 fixing point in backfence +, …
Clean all threads in frame using standard taps +, Fit 4 off M12 set bolts with M12 nut and copper slip to frame for levelling
Position black levelling pads beneath each bolt +, Level X axis using indicated faces
Ensure Y axis level is maintained when adjusting X axis
Take an average over the 4 indicated points to set x axis level +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Fitting of turntable base requires a 2 man lift to fit into position
Ensure the following are observed before commencing fitment
Pinch points are present when fitting base. Ensure all handlers are aware of dangers
Ensure handlers are aware of full procedure for fitting
ensure routes are clear of obstacles and work area is safe for lifting
Ensure all components on base are correctly tensioned before commencing lifting
Ensure correct handwear is used for protection
Ensure correct manual lifting method is used by individuals +, 3 person lift
1 Manoeuvre assembly in from side of frame as shown, lifting assembly at an angle
2 when entered frame , lower rear section first onto mounting angles
3 Lower front section onto mounting angles
4 adjust position of frame to align M8 taped holes and slots in frame +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, attach brace supports to turntable plate
'''<u>Do not tension brace 2 , add adhesive ready for next step</u>'''
Orientate as shown
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<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Ensure indicated faces are set flush</div>
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Use M8 x 35 Socket caps and A form washers .
Use 2 off 8mm x 24mm dowels in brace support 1 that aligns with dowel holes in turntable base +, Fit web using 6 of M8 x 25 socket caps
Use to set pitch of brace supports, Tension dowelled upright side first
Adjust to set indicated faces flush
Finalise fasteners on brace supports and web +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Fit Damper bracket to top of shafts using 2 off M8 x 20 socket caps. Do not apply adhesive and only add light tension to these bolts +, 1 Support upstroke plate in extended position
2 Fit guard using 2 off M5 16 countersunk hex bolts
3 Adjust damper bracket position to centralise guard on saw blade
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...If enough movement is not possible, it will be required to machine adjustment slots to gain extra movement. See supervisor</div>
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4 Remove guard , individual remove and add adhesive to fasters and apply final tension
5 Refit guard and check correct position of guard in relationship to saw blade +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Check frame has M6 rivnuts installed
If not present install with riv nut applicator
Riv nuts must be flush with box section face +, 1 Grease eject support blocks
2 Assemble with pre built support block
3 Fix to frame with M6 x 60 socket caps . Do not use adhesive at this point
4 Check for smooth operation +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Attach d0004542 bracket to frame as shown . Use 2 off M8 x 40 socket caps with A form washers +, 1 Set position of centralise bar to 145mm on bottom shaft
2 Finalise tension on clamp bracket . ENSURE fasteners are tightened equally as this clamp can effect position of top cylinder when tensioned
3 Check cylinder position by removing indicated ?M10 set bolt and spacer and checking that spherical bearing is still aligned to M10 tapped hole when cylinder is in a fully closed position
4 Add adhesive to M10 set bolt and finalise bolt
5 Check movement is free and consistent with cylinder attached +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Attach pre machined back fence support to main frame
Use 4 off M8 x 25 socket caps , do not apply adhesive
Set assembly to maximum height position in fixing slots +, Attach pre build roller fences to backfence support bar using M6 x 35 socket caps . Do not apply adhesive +, …
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