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Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, 1 Mount D0015038B in position shown .
Use M12 x 25 set bolts and M12 A form washers. Do not add loctite 243 at this stage. Ensure Section is mounted mid slot as shown
2 Use a 2 meter straight edge and position on top of mounted section as shown
Use 300mm engineers level and adjust indicated point to bring section level
3 Tension fasteners to hold support section position
<br/> +, 1 Mount D0015039B at position shown using same fixings as previous step
2 By extending 2 meter straight edge slightly from previous fitted section, set height at point shown to be flush with 1st section
3 Move straight edge to sit only on 2nd section and move indicated point to adjust level
4 Tension fasteners to hold support section position +, …
1 Fit levelling jig to frame extension section as shown
2 Use engineers level to adjust the level with the floor jacking bolts to set the jig level +, 1 Use a metre straight edge to bridge between the top faces as shown
2 Use a engineers level to check level position of the extension section
3 Adjust jacking bolts to raise or lower the extension leg to achieve level
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Ensure jacking bolts are both turned exactly the same amount when adjusting height. Failure to do this will result in y axis level being affected</div>
</div><br/> +, 1 A wire line should be used as shown to check alignment. Movement in the direction shown by the arrow is what is being set in this step.
<br/><div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...Wire line can be attached to front or rear face of frame for alignment. Pick the side that highlights a gap along the wire line as this will make setting easier to see</div>
</div>
2 Move the frame in the indicated direction to achieve a straightness between all the uprights of the frame
<br/> +, …
Use Loctite 243 on all fixings
Pen mark fasteners to show finalised +, 8 off
Mount E0000498 sensor to bracket D0015287 as shown using M3 x 10 socket caps and M3 A Form washers +, 1 off
Assemble as shown E0000498 sensor, D0015287 bracket and D0015478 bracket.
Use M3 x 10 socket caps ,M3 A Form washers and M3 Nuts +
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 off
Check part D00150001 has been supplied to new specification
Check indicated hole, should measure 8.2mm. If not open up with hand drill
Drawing change requested 06/06/23 to amend from 8mm to 8.2mm +, 1 off
1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
ECR raised 06/06/23
<br/> +, …
Please ensure supplied bungs with E0001176 Safety Hinge Switch x 3 are fitted. these are supplied in packaging with hinges +
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Set sensor height to minimal clearance (-1mm )
Check gap is consistent on full travel over sensor flag when head is rotated +, Attach u bolt and sensor bracket on infeed mounting pillar
Fix with M12 nuts and M12 A form washers
Ensure bracket is mounted square to pillar base, only apply light tension to M12 nuts +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, '''<u>Pictures please</u>'''
6mm black air pipe
1542 to base of cylinder runs to out port of regulator on electrical cabinet
1541 connects to nose of cylinder, add P0000160 close to cylinder, then run connection to port 2 on valve bank for Y154 connection
Connect IN port of regulator with 1541 and connect to port 4 on valve bank
6mm blue airpipe
Connect check valve fitting to main blue 12mm feed line using 12- 8 reducer,8-6 reducer and 12mm Y connector +, '''<u>Pictures please</u>'''
1579 Connects from nose of cylinder to port 4 on valve bank
1571 connects to base of cylinder and port 2 of valve bank +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Identification 2209
Connected to active port of valve bank (4) +, Connect 12mm blue airpipe from valve banks to end of frame for machine connections +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 13 off
Check part D00150001 has been supplied to new specification
Check indicated hole, should measure 8.2mm. If not open up with hand drill
Drawing change requested 06/06/23 to amend from 8mm to 8.2mm +, 1 D0015006B indicated holes should measure as shown. Rework by hand if issued old spec
ECR raised 06/06/23
2 D0015002 rod end shaft . Check fit in P0000049 spherical bearing . Polish down diameter to allow shaft to pass through.
ECR raised 06/06.23 to improve tolerance of shaft to allow better fitment +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Attach reflector assembly to front buffer beam . Use 2 off M8 D Nuts, 2 off M8 x 16 socket caps and 2 off M8 motor plate washers
Please provide Details required for mounting position on buffer beam +, Attach sensor assembly to rear buffer beam using 2 off M8 D Nuts, 2 off M8 x 16 socket caps, and 2 off M8 motor plate washers
<u>'''Please provide Details required for mounting position'''</u> +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, 1 Bearings should be located as shown on each arm
2 Grease nipples to face each other as shown +, 1 Use 2 off M10 x 40 Countersunk bolts to centralise position of bearing block
2 Add 2 off M10 x 20 socket cap and fix in two holes indicated and tighten.
3 Replace M10 counter sunk bolts with another 2 off M10 x 20 socket caps
repeat for all bearing mounting positions +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Steps shown below will show location and position of parts and procedure for fitting , not orientation +, 1 Use M5 x 25 socket cap and A form washer with loctite 243 to fix rail to arm
2 Ensure rail touching setting jig as indicated and two rails are pushed completely together +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all pneumatic threaded connections
Pen mark all bolts to show finalised +, 2 off
1 Press bearing B0000139 into sprocket H0007576.
If fit is loose, use FE10 solvent to degrease parts and apply bearing fit to fix.
If fit is tight, inspect parts to Drawing to confirm correct sizes
2 Press D0007577 into sprocket and follow above for correct fitment .
3 Captivate with 20mm external circlip +, Check motor has been supplied in the shown configuration.
Gearbox may need rotating on supplied motor assembly to match orientation shown.
Motor terminal box position is vital +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all pneumatic threaded connections
Pen mark all bolts to show finalised +, 1 off
1 Press bearing B0000139 into sprocket H0007576.
If fit is loose, use FE10 solvent to degrease parts and apply bearing fit to fix.
If fit is tight, inspect parts to Drawing to confirm correct sizes
2 Press D0007577 into sprocket and follow above for correct fitment .
3 Captivate with 20mm external circlip +, 1 off
Attach sprocket assembly to D0015626 Using M8 Socket cap (length Required) +, …
Drill hinge panel as detailed
1 Clamp panel in position equalising edges to frame
2 Drill vertical face holes onto frame M6 tapped
3 Mark 4 off holes with M6 pointed grubscrew
4 Drill 4 off to 7.5 mm
5 Check correct drilling by fixing panel with M6 socket caps +, 1 Clamp panel in place. Set equal position side ways and flush to top face
2 Drill 8 off M6 tapped holes as shown
3 Drill and tap M5 , then countersink to allow flush fitment of M5 countersunk bolt +, 1 Drill infeed and outfeed chute inserts 1 off M6 tapped per insert
Align as shown
<u>'''Pictures required please'''</u>
2 Drill and fit main rear chute as detailed +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Fit pre assembled front door to frame
Use 6 off M4 x 12 button sockets only to fix hinges to frame.
Ensure door sits square to frame +, ECR Raised 13/12/23
Rework part to attached dimensions until ECR process issues amended part +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 4 off
1 Combine D0015605 and D0015581 and fasten with 2 off M6 x 16 socket caps
<br/> +, 4 off
Use M8 x 40 socket cap with heavy M8 washer to combine parts as shown . Use loctite 270 on M8 socket cap
Once bolt is finalised, check arm rotates smoothly when the bracket is held +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Ecr raised to amend regulator bracket to remove redundant holes and add fixing holes for valve bank
Use part as is until process to update is complete
Drill regulator bracket M4 to suit valve base +, Mount air service unit to front lower panel +, …
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