This is a property of type Text.
M
Replace the upper brace plate with D0016338. This has the detection plate for the SR axis added on the top +, Sensor Cable X126 replaces the original cable in top channel
(see pic)
Tidy the cable into a loop and cable tie along length to saw frame upright strut
<br/> +, Adjust the height of the sensor so it is 0.5-1mm clear of SR Detection Bracket
Check the sensor switches on and off with rotation of SR axis
Check the input flashes on and off the EtherCAT box +, …
O
To open the document go to the Stuga dropbox (ask admin for permissions): Service > Documentation > Device Magic Resources > DeviceMagic Data v1.xlsx
https://www.dropbox.com/s/v7vhxpve9ocm6as/DeviceMagic%20Data%20v1.xlsx?dl=0 +, The first '''Service''' page controls the information regarding customer name, machine number and type.
# '''CustomerName''' - set in alphabetical order, this column contains all customer names that have machines. Add a name to this to make it available on Device Magic.
# '''BuildNo, Type, BuildCustomer''' - All three of these columns are linked. Our form will look at the BuildCustomer column and find all results that are the same as the selected customer. From this the BuildNo and Type are found. BuildCustomer should be updated upon a machine move or refurbish. +, Using a supplied login go to https://www.devicemagic.com/#homePage .
If you do not have a login contact the administrator and they can add users from the '''Manage Users & Roles''' setting. +, …
#Download [http://sourcetreeapp.com/download/?v=win here]
#Agree to Ts&Cs
<br/>
+,
#Run Install - Click Run if the publisher is not verified
#Select "Bitbucket" (not ..server)
#This will open a login screen to Atlassian Bitbucket
+,
#Log into Atlassian with your Bitbucket account (see GG to set one up)
#On successful authentication, close Internet explorer
#Click Next
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...This login allows access to the Stuga source code</div>
</div><br/>
+, …
IMPORTANT
Check brackets visually to ensure they correct
'''A0001074''' Horizontal Mount bracket required to allow pivoting +, Mount trays as per attached drawings:
R0015028C - MC Outfeed
R0015029C - Saw Infeed +, Ensure you have the correct number of chain links:
MC Outfeed - 177 links
Saw Infeed - 147 links
Openable on outside diameter.
Last 3 links next to the carriage (on both sides of machine) need to be reversed so that the chain can bend backwards (see image) +
H0 = No offset. Temp at Plate =230 degrees - Display on E5CSV = 240 Degrees
L10 = - 10 degree. Temp at plate = 230 degrees - Display E5CSV = 230 Degrees
H10 = +10 degree . Temp at plate = 230 degrees - Display E5CSV = 250 Degrees +, Log in as a High level
Find on HDMI the App Temp controller +, Most Machine Manufactures suggest the Measuring is done by a Probe and is in Measured in the main area of the welder plate where profile is used.
Also with no Teflon fitted .
<br/> +, …
P
Keep pressing the “DELETE “button on the keyboard until the PC goes into the BIOS mode and you see a screen similar to the ones shown below. If the BIOS screen does not show wait for the PC to LOGIN into windows and then shut-down or restart the PC again and retry using the delete button as described above.
The Menu Will look something similar to this +, Press on the 'Advanced mode' option.
Normally the shortcut is 'F7'
Ignore this step if you already see 'Advanced Mode' on the top left corner.. +, Once on the Advance Page the Click the Advance Tab +, …
- Turn off the PC
- Plug in recovery USB.
- Turn the PC back on
- Keep pressing F12 until the boot selection screen shows.
<br/> +, - Select "UEFI: USB".
- Once the recovery software has finished loading, make sure the "Restore" tab is selected from the top left.
- Click "Browse for an image file..."
- Select the "RecoveryImage" partition.
- Select the .mrimg file and click "OK"
<br/> +, The PC has been set to factory default, and will need a backup installed. Contact Stuga and provide the Teamviewer ID number. +, …
# Keep the destination folder as the default
# Select Components , keep as defaults
# Start Menu Folder keep as default
# Chose the default editor ,keep as default
# Select Use Git from the windows Command Prompt
# Use the Window secure Channel Library
+,
# Select the Windows Style option
# Select Windows Default Console Window option
# Configure Extra Options keep as default values
# Press '''Install'''
# When the install is complete Press Finish
+, <nowiki><translate>1.Down load the latest credential manager from :<br /><br/>[https://github.com/Microsoft/Git-Credential-Manager-for-Windows/releases Credential Manager]</nowiki> +
#Select '''Push'''
#Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo
+,
#Add more changes to the code,
#Select '''Home''' then '''Changes''' this shows the commit message (Required)
#Enter the message and add the '''Machine''' and '''Job Number''' to the message
#Push Commit , this Commits the changes locally
This cycle of changing code and pushing to the cloud can be extensive and can cover many hours work. By pushing to the cloud the work is backed up and code can be restored if needed.
+,
#To save the changes to the remote repository select '''Sync'''
#Commits ready to be pushed to the Cloud
#Select Push to send the changes
When complete the '''remote branch''' repository will contain all the changes made and committed to the '''local branch'''
Steps 4 and 5 can repeat many times during a development cycle
+, …
Click on the Windows button and then open the "Show Hidden Icons Button"
Navigate to TwinCAT XAE and open it. +, From here we can see that one of the field bus modules has a red line above it. It has either lost communication, or it has lost power. Double clicking it will bring up another box where we can click "Online". Here we can clearly see it is not functioning by the error message INIT NO_COMM. By clicking on the "View" button we can get the designated name/address of the module eg FB18B. Using the wiring diagram for the machine we can pinpoint exactly where and what the module is. +, In this case it was the FB Module at the back of the Saw unit. The 24Vdc power plug had been broken . Once repaired you can double check on the connection by repeating Step 3 and of course checking for lights on the FB module +, …
Set these references P-20 to P-23 to 50Hz so it will not matter what input 3 or 4 is set to - it will always be 50Hz +, Press the button in the top toolbar with a picture of the drive and a red arrow +, Click on the Extended tab
Set the P15 Config Mode to 2, which means [Fwd][Rev][Freqbit1][FreqBit2] +, …
Select Tools->Serial Port
Select the Latest Serial Port in the list
Click OK +, <table class=""wikitable"UDB">
<tr>
<th>Machine
</th><th>Location
</th></tr><tr>
<td>Ecoline
</td><td>\Ecoline.RSAutomation
</td></tr><tr>
<td>Flowline
</td><td>\Flowline.RSAutomation
</td></tr><tr>
<td>Standalone Saw
</td><td>\Saw.RSAutomation
</td></tr></table>
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...These files are usually copied over to the root directory of the machine during commissioning</div>
</div> +, This tells RSware to look for a drive on the serial port you have specified
<br/> +, …
R
Linear rail B0000045 needs fitting to each spindle base
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">..Linear rails have a datum face indication. Attention must be paid for correct orientation</div>
</div>
1 Orientation of Datum face is as shown
Ensure all linear rails and machined grooves in spindle plates are free from debris. Use compressed air.
2 Insert linear rail into each spindle base and drop in m6 x 20 socket caps with adhesive applied into all rail counterbores, do not screw in +, When finalising rails , the following should be observed
1 Rails should be pushed against this face when fixing, to ensure consistent positioning between spindles
2 Rails should be centralised in this direction , due to the clearance in the counterbores
3 Use a drill driver @ 15 torque and 5mm hex bit to drive in m6 cap heads on all spindles
4 Use hex key to apply final tension to m6 bolts on all spindles
<br/> +, Fit blanking caps to all rails fitted . It is vital rail caps are fitted flush to allow bearing seals to work correctly.
Use a nylon block as a dolly to ensure caps are driven in flush but no damage is possible to linear rail. +, …
Ensure all parts supplied are visually checked for damage such as burs or surface contamination
Report any issues to supervisor
D0006016 may be issued with surface rust . This should be cleaned with green scotchbrite pads as shown in photos to remove contamination +, <div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...It is very important that this step is completely correctly and diligently, if these parts are not correct spindle assembly will be highly problematic</div>
</div>
# The two parts should fit together in the indicated direction . It is crucial that this is a good fit, but not to tight that it hinders coupling together. This assembly will have to be taken apart during assembly so this fit must be correct. If the h6011 does not fit into the D6016, D6016 will require polishing
# The indicated face should be polished gradually, to ensure the correct amount of material is removed for the correct fitment. Gently use 120 grit emery tape in a drill attachment to polish bore. Take gradual passes and increase size slowly
# A small amount of copper slip should be added to the mating face on H6011 to ensure a material seize does not occur when mating the two parts together
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Cleanliness is vital. any debris from the polishing process will cause the two parts to snag on assembly. ensure parts are thoroughly cleaned with air before each trial fit is attempted</div>
</div> +,
# Ensure all parts are thoroughly washed with FE10 to degrease and remove any debris
# Use Loctite 641 Bearing retainer on all bearings
# Apply only the shown amount of bearing retainer
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...To much Bearing retainer can leak onto bearing seals and render a bearing unusable, and to little will provide inadequate adhesion to the mating face for the bearing</div>
</div>
4. Continue the assembly, adding the correct amount of bearing fit each time a bearing is added
5. Add Loctite 243 to m6 studding ready for coupling
6. Add a small amount of copper slip to indicated face to ease assembly
+, …
#Remove 2 off M6 grubscrew from pulley
#Remove pulley from shaft
<div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...If pulley is tight to remove, use lever bars to prise pulley off</div>
</div><br/>
+,
# Remove locating grubscrew
# Remove blanking grubscrew
# Apply heat to spindle housing to swell bores
<div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...The housing needs to be heated just enough to allow the internal assembly to be pressed out. To check when the correct temperature is obtained, use a hide hammer to gently hit the end of the spindle. If the spindle moves in the direction shown the correct temperature has been reached</div>
</div>
4. Use tool press to push internals out of housing in direction shown
5. Use a drift to remove remaining bearing from housing
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Caution should be used when using a drift to remove bearing as damage can easily be caused to internal side wall of housing</div>
</div><br/>
+,
# Remove 2 off M6 grubscrews from Quill
# Apply heat with heat gun to area indicated 2 to melt adhesive holding the quill on to the tooling spindle
<div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...Use an M6 bolt in the m6 grubscrew hole to stop the quill rotating in the vice when rotational force is used</div>
</div>
3. Change spindle to a vertical position and use a 22mm spanner to undo the quill housing from the probe
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...This will be extremely tight, so controlled rotational force will be required to separate the two parts</div>
</div>
4. The two parts shown separated. M6 studding visible is the mechanical connection between the two parts.
+, …
It is vital for correct function that all the shown components are thoroughly degreased before assembly .
To do this, wash all parts with FE10 solvent spray and dry with airline.
<div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...Ensure your work area is very clean and free from Dust/swarf. Use a clean cloth or paper towel to lay on your bench to ensure parts remain clean once washed</div>
</div><br/> +, Once all fitted rotation of assembly in housing should be checked . Rotation should be smooth and consistent with no high spots or lumps +, 1 Spacer should be able to move in the directions shown, but it must have resistance, such as it wont fall under its own weight .
2 If the spacer is to tight, the drive dog spacer will need reducing in size slightly to correct the fit. To do this, disassemble the parts by removing the spiral pin, bevel gear and first bearing and releasing the drive dog spacer.
3 With a 240 grit sanding pad on a flat surface, use circular motions to lightly relief the face indicated by a minute amount. Repeat on both sides. Remember to only take a small amount of, generally 4 rotations will suffice for safe adjustment
4 Reassemble and check fit of spacer. If its still to tight, repeat above step
5 If the spacer is to loose, the spiral pin may have distorted on assembly. To adjust in this instance, the following is required. Use the press and place the assembly vertically , and using the press apply pressure in the direction shown to help centralise the roll pin
6 If the bearings do not require bearing fit, move to next step. If bearing fit was loose, disassemble components and reassemble with smears of bearing fit for bearings +, …
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