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This tutorial will show you how to mechanically set up the cranks and sensors so that the correct overlaps between the different cranks are achieved.
Crank C is the crank on the Machining Centre Outfeed that controls the single pop up.
Crank D is also mounted on the Machining Centre Outfeed and controls the pop ups on the Transfer Table.
Crank E is the crank on the Saw Infeed and controls the single pop up that moves the profile in to the channel. +
Sometimes the mesh between all the parts is too tight and left with no adjustment. This causes too much pressure on the moving parts, especially the delrin rollers which are not designed to take heavy loads. Any excess force on them leads to excessive wear and premature failure. +
On previous models the V notch separation was set via the software. This could be quite time consuming and required multiple tests and measurements to get it right. Four variables were used for each V notch and it is not straight-forward to get the shape, depth and position correct.
On the new ZX5 the '''shape''' of the V notch is set mechanically and once set it should never need changed again, but remember that some customers sharpen their V notch blades instead of replacing them. The following was carried out on the rear V notches using some standard outerframe but the process is exactly the same for the front. Once set you can use the usual software settings to increase/decrease depth and to align back to back.
The overall process is:
# Set the shape of the V notch (Mechanical adjustment)
# Set the Depth of the V notch (Software adjustment in Notching Tab)
# Set the Position of the V notch (Software adjustment in Notching Tab)
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<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...As you WILL have to stand inside the machining centre I would advise the use of a bump cap and gloves as you will be in close proximity to the V notch blades and tooling.</div>
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<u>'''Tools required'''</u>
M0000055 24mm standard spanner x 1
D0005207 Flange C spanner x 1 +
<u>'''Tools required'''</u>
M0000055 24mm standard spanner x 1
D0005207 Flange C spanner x 1 +
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