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Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +, 1 Move gripper with energy chain attached to point indicated
2 Adjust bracket in indicated direction so that energy chain sits central in the tray
3 Measure indicated distance S
4 Set the next 4 lower tray mounting points to replicate this measurement using the same method of adjustment with the angled bracket +, Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
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<div class="icon-instructions-text">... enough adjustment is not available on remaining positions, first position can be moved up and new measurement taken</div>
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these steps follow on from dokit
[[R0015278 Mount Completed Assemblies]] +, Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +, Clean threads in parts
D0015742 Takeup Pad Right ZX5 x 1
D0008288 Takeup Pad Left (D7339) (Wet/P F Matt) x 1 +, …
In this process pneumatic outputs will be tested in a non emergency stop environment
Ensure safe working practice is followed
* Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing
* Ensure all Air connection lines are connected
* Ensure all walkways are not impeded by trailing pipes/leads
* Ensure all mechanical assemblies are at a sufficient stage for testing +,
* Check all valve bank ports are either connected or blanked off
* Check all mains feed pipes are connected or isolated
* Check all regulators are regulated to minimum setting
* Check all air flow control valves on cylinders and blow lines are set to mid range adjustment
+, Connect air feed to mains 12mm feed pipe using pcl coupling and 12mmm push fit adapter +, …
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised +, 9 off
1 Attach D0015550 to D0015551 as shown. Use 2 off M6 x 10 socket caps with A form washers
2 Ensure bracket is positioned bottom slot as shown and faces marked are parallel +, 9 off
Attach P0000010 elbow fitting to cylinder P0001111 as shown +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, 1 Ensure drive pinion is slid away from assembly
2 Use setting dokit [[Setting Delrin Transfer Table Wheel Tension]]
and set delrin wheels to correct tension. Check at all points over oozenest V rail
3 Repeat for all 9 units
#
#
# +
Fit 5 off basket support bracket to pre drilled holes at indicated points .
Secure using M8 x 20 socket caps and Large M8 washers +, Cut 1 piece of A0001065 Wire cable tray to the length shown ( 7 sections)
Drill and tap two fixing holes M6 to fit to indicted position on rear of blue support bar
Fix with 2 off A0001061 basket retainers as shown using supplied M6 fasteners with mounting bracket +, Mount 2 full lengths of A0001065 wire basket to previous fitted brackets .
1 Join should be at central bracket between two sections and both baskets encapsulated with a retainer
2 Fix wire baskets to support brackets using 5 off A0001061 ( 1 retainer per bracket )
Use M6 x 20 button sockets, M6 penny washers and m6 nyloc nuts +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Assembly valve bank as shown using
P0001074 x 4
P0001101 x 1
P0001102 x 1
P0001071 x 1
P0001186 x 8 +, Assembly valve bank as shown using
P0001074 x 4
P0001101 x 1
P0001102 x 1
P0001068 x 1
P0001186 x 2 +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Identify the following with markers
E000439 cable marked as X294
E0000439 cable marked as X291
E0001237 cable marked as SX
3 off 6mm black air pipes 11 meters long marked as
* 1311
* 1319
* 2419 +, Fit to energy chain ensuring no twists are present . All cables and pipes should run in straight limbs through the energy chain
1 Ensure the two plug ends and main servo end are exiting from the correct end of the energy chain
2 leave approximately 1 meter of pipes and cable exiting the indicated end +, …
Total links of for A0001113 Energy Chain is 95
Double check correct quantity +, 1 Assemble 93 links together , ensure all links are orientated the same way .
2 Identify the female end of the assembled links
3 Fit 2 more links of A0001113, but fit in a reversed orientation +, Attach mounting brackets A0001114
1 Attach male bracket to reversed links and orientated as shown, This end will be identified as A
2 Attach female bracket to opposite end orientated as shown. This end will be identified as B +, …
Ensure shafts D0015556 and D0015555 are clean before trial fitting .
1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present
2 Use compressed air to clean debris from all keyways on shafts .
3 Use Fe10 solvent to remove contaminants on
shafts +, Ensure bearings B0000228 9 off are clean before trial fitting
1 Check for any internal burrs especially around grubscrew point .
If present remove with emery tape 180 grit
2 Use compressed air to remove and debris
3 Use Fe10 solvent to remove any contamination +, Ensure B0001094 Pinions 9 off are clean before trial fitting
1 Check for any internal burrs especially around grubscrew point .
If present remove with emery tape 180 grit
2 Use compressed air to remove and debris
3 Use Fe10 solvent to remove any contamination +, …
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised +, 8 off Indicated holes should be 6.5mm clearance not M6 tapped
If holes are tapped, rework and drill to 6.5mm +, Attach P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread to P0001111 Cylinder: Ø25 x 25S Cut Shaft as shown
48 in total +, …
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, 1 E0000249 Sounder Beacon will need adjusting to accept cable gland when fitted . Use step drill to add a hole to the base of the beacon to allow clearance for the cable gland nut when fitted (size of hole required )
2 Offer beacon up to cut guard and identify the 2 holes that required drilling in the beacon to allow fixing. Drill these to 5.5mm
3 Secure beacon the cut guard using M5 x 12 socket caps and a form washers
4 Using masking tape to secure top section of sounder beacon along side fitted base +, 1 Use 8mm hss drill through indicated holes to clear acustic foam ready for fixings
2 Attach D0001352 Printer Shelf TLP2844-Z as shown using 4 off M8 x 30 button sockets (check size) , and add heavy M8 washer and M8 nylocs to acoustic foam side
3 Attach M0000031 (from consumable stock) to indicated faces of printer tray
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Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Position Cylinder rail onto transfer beam as shown +, Adjust delrin wheels on section shown
Ensure to use [[Spécial:AjouterDonnées/Tutorial/Setting Delrin Transfer Table Wheel Tension|Setting Delrin Transfer Table Wheel Tension]] To set delrin wheels correctly
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<div class="icon-instructions-text">......Ensure M5 locking nuts are correctly tensioned when set</div>
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Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Cut a length of wire basket to 1600mm +, Fix basket using 2 off brackets as shown
Use M6 x 20 socket caps, M6 motor plate washers and M6 d nuts to fix
Fit wire basket to be closest to front of transfer table
Ensure wire basket is centralised between brackets +, …
Cables must be adjusted between each spindle to ensure the cable lengths are correct .
1 Start at cable point between 6 and 5 . Start with the light green ethercat cable with the right angle plug. Adjust so that 200mm is past the end of the spindle plate . See picture for detail.
2 Move to the next spindle connection between 5 and 4 and adjust the new right angled ethercat cable to match the length of the previous adjusted cable
3 Repeat this process working your way around the spindles to set all ethercat cables +, 1 Start at cable point between 6 and 5 . Adjust black power cable to 200mm from edge of plate. See picture for details
2 Move to the next spindle connection between 5 and 4 and adjust the new black power cable to match the length of the previous adjusted cable
3 Repeat this process working your way around the spindles to set all power cables +, 1 Start at connection point with 3 power cables exiting . Set one cable as shown to 150mm
2 Use the previous set cable to adjust the next connection box cable to the same length
3 Repeat this until all power cables have been adjusted to the correct length +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Thoroughly degrease all parts
* B0000109 Linear Bearing (IKO) 40 D x 62 D x 80 L x 8
* D0003236 Nut Block (25 x 10 pitch) x 1
* D0006003 Horizontal Linear Block x 3
* D0006023 Vertical Linear Block x 4 <br/> +, Add 1 off M5 x10 button head to each D0006023 Vertical Linear Block as shown +, …
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