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• 1 Mount Gripper assembly to carriage usin … 1 Mount Gripper assembly to carriage using 2 off M8 x 35 socket caps 2 off Mi8 x 2 5 socket caps and heavy M8 washers 2 Check and adjust parallel to ensure gripper is true to hepco beam both indicated measurements should be identical 3 Finalise level of gripper. Use engineers level on indicated face . Manipulate mounting brackets to set level. Finalise fasteners once set Tolerance 0.5mmnalise fasteners once set Tolerance 0.5mm  +
• 1 Fit drive chain to shaft sprocket and motor assembly. 2 Adjust tensioner to apply tension to chain. This should be set so chain has minimal slack, but is not under excessive tension.  +
• 1 Mount 5 off D0015717 Lower mounting angle with 2 off M10 x 30 set bolts and A form washers per bracket . Do not apply adhesive at this point 2 Set height to just clear plastic frame cap and set bracket level  +
• 1 Move gripper with energy chain attached … 1 Move gripper with energy chain attached to point indicated 2 Adjust bracket in indicated direction so that energy chain sits central in the tray 3 Measure indicated distance S 4 Set the next 4 lower tray mounting points to replicate this measurement using the same method of adjustment with the angled bracketthod of adjustment with the angled bracket  +
• 1 Position 1 off drive assembly in the pos … 1 Position 1 off drive assembly in the positions indicated 2 Use a 1000mm steel rule to align indicated sprocket with drive sprocket on drive shaft indicated
  ...Sprocket can be moved slightly along shaft but ensure key is always fully engaged into sprocket keyway. Motor assembly can be moved to aid alignment
  
  procket keyway. Motor assembly can be moved to aid alignment</div> </div><br/>  +
• <br/><div class="icon-instruction …
  
  ..ECR requested to amend bracket with below changes. Rework to shown picture if new style is not issued
  Fit D0015720 carriage bracket as shown using M6 x 16 socket caps and A form washers Ensure bracket is mounted square on carriage platesing M6 x 16 socket caps and A form washers Ensure bracket is mounted square on carriage plate  +
• <div class="icon-instructions caution-i …
  ...It is vital this position is checked and adhered too so energy chain clash on fencing is not encountered when at full travel
  Fixed part of energy chain be be at this position on mounting tray 1st hole 20mm from fold 2nd hole 35mm from folde be at this position on mounting tray 1st hole 20mm from fold 2nd hole 35mm from fold  +
• Energy chain assembly has 2 different mounting positions It is VITAL the correct ones are used Please fit using correct holes. Picture attached shows the energy chain fitted using the WRONG holes for mounting  +
• Fit pre built energy chain from assembly R … Fit pre built energy chain from assembly R0015286 and attach using M6 x 16 countersunk fasteners, M6 a form washers and M6 nyloc nuts
  ...Ensure reversed links are fitted to the gripper assembly connection end Ensure energy chain brackets are fixed so the energy chain runs parallel to the trays
  brackets are fixed so the energy chain runs parallel to the trays</div> </div>  +
• Lightly fix these parts, as adjustment wil … Lightly fix these parts, as adjustment will be required later
  ...Do not fit washers under the heads of button heads on all internal faces on energy chain trays. See picture
  1 Fit D0015721 to indicate point Using M5 x 16 button hex bolt, M5 penny washer and M5 nyloc nut . 2 Fit D0015724 to indicate point with same fixings as above 3 Fit D0015723to indicate point with same fixings as above 4 Fit D0015725 at indicated position .
  indicate point with same fixings as above 4 Fit D0015725 at indicated position . <br/>  +
• Mount 5 off D0015718 to indicated points using M6 x 12 socket caps and heavy M6 washers . Set faces flush as with previous step Do not apply adhesive at this point  +
• Mount D0015598 with E0000366 as shown at 250mm from end . Use M8 D nuts, M8 x 16 socket caps and A form washers Set sensor to carriage face. Gap should be no larger than 1mm. Check gap at all points of travel along carriage face  +
• Mount roller beds as indicated , using M8 x 25 socket caps and heavy M8 washers. Do not apply adhesive to fasteners and only apply holding tension to fasteners  +
• Move Gripper carriage along the complete length of the hepco beam , and monitor the energy chain . Check that there is no sideways pressure on the chain from misalignment Check that no snags occur on fixings when energy chain is travelling  +
• Now aligned , ensure all fixings used to assemble the energy trays and brackets have adhesive apllied and final tension added to fasteners and pen marked  +
• Section two of this dokit must be followed Found here [[R0015278 Mount Completed Assemblies Section two]]  +
• This dokit is split into 2 parts , please ensure part 2 is used  +
• Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all fasteners to show finalised  +
• Using the first point used to set the brac … Using the first point used to set the brackets , measure the gap indicated and replicate this measurement on the other 4 points . This is adjusted by moving the indicated bracket up or down .
  
  ... enough adjustment is not available on remaining positions, first position can be moved up and new measurement taken
  
  ositions, first position can be moved up and new measurement taken</div> </div><br/>  +