This is a property of type Text.
R
R0000728 and R0000729 are mirror images to each other
Please inspect pictures to clarify and confirm correct hand to be built
(Supplied unit to be refurbished will always be rebuilt as the same hand ) +, Always use Loctite 243 on all fasteners fitted unless stated different
All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required
All fasteners should be marked once finalised +, 1 Check fit of Motor drive gear D0007873 onto B0000335 motor. Ensure fit is smooth and pinion can be fitted by hand.
2 If gear does not fit onto spindle by hand, remove key from motor shaft and
* Check motor gear fits on shaft with no key present. If not rework bore of motor gear to ensure correct fitment
* Check key passes through motor gear keyway . If not rework keyway until key passes through by hand
* Re fit key and check motor gear now fits by hand onto motor shaft
3 Set motor pinion flush to top of shaft and secure with 2 off M6 x 10 KCP grubscrews and Loctite 243. Ensure these are fully tightened +, …
Always use Loctite 243 on all fasteners fitted unless stated different
All bearings should be an acceptable fit, with Loctite 641 and FE10 solvent used if required
All fasteners should be marked once finalised +, Ensure that keyway B0000041 passes through bevel gear D0007867.
Fit key to shaft
Fit Pinion gear to shaft
Secure with M5x16 socket cap and D0007721 washer. Do not use adhesive at this point . Do not fit shims at this point +, Check backlash present by the following steps
1 Insert 4mm key into fastener shown and use to stop rotation of vertical shaft
2 Rock spindle clockwise and anti clockwise to gauge backlash present
Ideal backlash is 1mm movement in rotation of spindle (2) +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Fit D0004147E Turntable Shaft Mk5 to B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 as shown
If fit is loose, use loctite 641, if fit is tight inspect parts to drawings +, '''<s>PICTURES REQUIRED</s>'''
Identify larger diameter outer cage of bearing assembly B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG)
This can be done easily by using the D0004320E Thrust Bearing Housing Mk5 as a reference. One outer cage will easily fit into the housing, and 1 will not.
Clean then heat the bearing housing to expand, and then fit the larger outer bearing cage using loctite 641 . Ensure cage is sitting correctly on the bottom of the thrust housing +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Use 8mm hand reamer to clean holes indicated in D0004033E Alignment Disc Mk5
2 Attach smaller bearing outer cage to disc using press
3 Use 8mm hand reamer to clean indicated holes on D0004019E Turntable Mk5 (5334E) +, 1 Fit 2 off 5mm x 28mm dowels to D0010778 Turntable Stop Arm Use Loctite 270 to secure
2 Cut down dowels to 6mm protrusion
3 Fit to flat on turntable pin and secure with 4 off M10 x 50 socket caps +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, D0004015 Front Slider
D0004016 Rear Slider
1 Add M6 x 6 grubscrews to indicated holes, 4 off in total. Use Loctite 572 to seal grubscrews to blocks . Ensure grubscrews sit flush with face of block when fitted. Tap hole deeper with M6 tap to allow grubscrew to sit further in if not possible to achieve flush fitment .
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Always use an airline to remove internal swarf from blocks is tapping is required</div>
</div>
2 Fit 4 off B0000033 Linear Bearing as shown. Ensure yellow face of bearing is fitted on the indicated faces.
Ensure when fitted that no ball chamber is visible on bearings
3 Fit 4 off M6 straight grease nipples to indicated points (2 per slider) Use loctite 572 to seal
<br/> +, Insert H0004630 Shaft 20mm: 345 Ejector Cross x 1 into D0004329 Rod End Plate (5304) as shown
Dimple in shaft is offset, when correctly fitted, shaft is equally protruding either end of block
Secure with M8 x 20 kcp grubscrew, ensuring dimple is entered by the grubscrew +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Attach Infeed pad using 4 off M8 x 35 socket caps with no adhesive. Only apply medium tension to fasteners
2 Check level in both directions with engineers level
3 Add shim if required to adjust, Shim should be cut width of post where being fitted, and protruding as shown. Ensure shim is pushed against M8 socket caps holding table in position (shims will be trimmed later )
Ensure 4 off M8 fasteners have final tension applied , to ensure accurate representation with shims fitted +, 1 Attach Eject pad using 6 off M6 x 30 socket caps, Do not apply adhesive, do not apply final tension
2 Check Y axis level using engineers level. Use shim to adjust if required . Use shim as shown ( shown on top face for position info, shim should be placed between cut table and bearing block according to level adjustment required)
3 Check X axis level . To adjust, side bars require positioning. Adjust as shown to set level.
* Apply light pressure to set bolts indicated.
* Leave indicated set bolts loose
* Adjust up or down to adjust X axis table level
* Apply final tension to set bolts and recheck level (do not apply adhesive yet ) +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Assemble 2 off P0000031 Pneumax Microcylinder 25 x 100 Magnetic as show.
Fit 2 off P0000295 Elbow Adaptor 6mm - 1/8 BSPT (Metal type) and 2 off P0001198 fitting speed controller 1/8 x 6mm tube +, 1 Fit D0004393 Lever Joint x 2 using Loctite 270 onto D0004541 Cylinder Swivel End x 2
2 Hold as shown in vice and tighten
3 Remove any burrs from tightening
4 Check fitment of D0004393 Lever Joint x 2 onto assembled components. Lever joint should fit easily onto assembly and turn freely. Polishing with emery may be required if fit is tight
5 Clean and add copper slip as shown to pin , and fit into lever joints
6 Add M6 x 10 pointed grubscrew with Loctite 270 and wind in until the V on the pin has been touched with the grubscrew. adjust grubscrew so rotation is possible but no end float is present +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Fit 3 off saw cut sensors from electrical dept.
Ensure orientated as shown
Labelled as
X208
X209
X269
Use test box to set
X208 at home position. Cylinder contracted
X209 Saw cut out position. Cylinder extended, use air to lift head
X269 Saw mid switch . Set this in the middle of the 2 previous fitted sensors
<br/> +, Fit D0005628 Saw chute infill panel to H0004637 Offcut Chute
Use M6 x 10 pointed grubscrews in infill section to use as markers
Position as shown
Use M6 x 12 socket caps with M6 A form washers to fix +, …
Use Drill driver with pozi 2 attachment to fix D0000399 pusher flights to chain saddles H0007776. Use F0000249 fasteners to secure
No adhesive is required on these fixings
Attach 19 flights to each chain .
Do not fit chain connection link B0000056 +, Ensure B0000056 chain links and completed chains are stored together ready for installation. +
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Check fit of following parts .
Shafts should pass through bearings with only slight resistance . All inner bearing faces should have contact to shaft and rotate when the shaft is turned
Proceed to step 4 if fit is correct
If shafts are tight check drawing and inspect size of shaft .
If shaft slides through easily, then follow step 3
D0001333 Roller Ø40 x 80 c/w bearing x 3
D0001334 Roller Ø40 x 102 c/w bearing x 3
D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 3
D0007942 Shaft 20mm: 119.4mm ZX Datum Roller Circlip x 3 +, <div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...only follow this step is bearing/shaft fit is loose</div>
</div>
Thoroughly degrease all parts with FE10 solvent
1 Fit 20mm external circlip to shaft
2 Fit roller to shaft
3 Add 3 drops of Loctite 641 bearing retainer to indicated area and smear around the shaft
4 Move shaft to shown position and add 3 more drops of bearing fit to indicated face and smear around
5 Position roller against circlip and remove any excess bearing fit with rag
6 Leave roller in a vertical position to allow bearing fit to cure
<br/> +, …
Rotary drive ring needs checking before fitment.
<br/>
#Check teeth for burrs, damage and debris. Use compressed air to clean all areas
#V edge should be checked for damage. Check entire circumference with fingers to identify any damage, lumps or high low spots
#Check drive ring has been countersunk in the shown area +, Check that D0007651faceplate holes indicated (1) are countersunk the same as holes indicated (2 ). If not , countersink to correct
3. Clean all holes with compressed air
Thoroughly clean faceplate with solvent +, Journal washers should be inspected to ensure all washers supplied are within tolerance .
Thickness of washer should not exceed 0.05mm difference between all washers supplied. Report any that are incorrect via NCR system +, …
All bolts must have Loctite 243 adhesive applied unless otherwise stated.
All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied +, D0003985 needs preparing before fitting
1 All back plates for the rotary trunking need to be checked for correct countersink depth. Any protrusion from main face will case energy chain failure
Check and if proud, use a countersink to increase depth +, Mounting bracket D0006240 needs fitting to D0003985
1 Measure position of bracket onto circular guard (291mm)
2 Use a pointed m5 grubscrew screwed into bracket hole indicated, hold in position on guard, and use hide hammer to transfer position mark
3 Drill to 6mm and fix bracket with m5x 16 cap head and large m5 washer
4 Drill 6mm through indicated hole
5 Fix with M5 x 16 countersink, large m5 washer and nyloc nut
6 This countersink bolt head must be flush to block. If proud, use a countersink bit to increase depth
<br/> +, …
All bolts must have Loctite 243 adhesive applied unless otherwise stated.
All bolts must be marked with pen once completed to indicate adhesive and correct tension has been applied +, Fit 4 off B0000122 bushes to block D0008380E as shown
Bushes must be pushed flush to face
Check internal diameter of bushes once fitted by using 1 off H0008379 Shaft 12mm
If fit is tight, use 12mm hand reamer to clean bore to 12mm +, Use 6 off M8 x 30 socket caps to fix
D0007455 Stop Damper Housing OH to D0007454 Stop Sub Base OH
D0008378 Stop Damper Housing to D0008377 Stop Sub Base
Ensure indicated faces are mated together on assembly +, …
The stroke assembly must be dismantled in the exact manner stated as many sections can only be removed once mating parts have been extracted
Please use the following steps accurately +, Remove M5 socket cap and washer and slide off blade guard
Blade guard to be reused +, use 24mm ring spanner and saw blade pin spanner to remove blade from assembly
Dispose of saw blade and M16 bolt
Keep M16 Washer and blade flange for rebuid +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Pipe id 2699
Pipe trailing from rotary head energy chain
Route into trunking and exit as shown to valve bank
Blank port 2 +, Pipe id 2701
Connect to port 2 on valve bank
Through trunking as shown
Connect to Nose of clamp hold cylinder
Pipe id 2709
Connect to port 4 on valve bank
Through trunking as shown
Leave 2 meter tails on both pipes exiting the trunking
Handing. Pipes always exit trunking as shown next to side clamp assembly +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Connect 2 off 12mm red and 1 off 12mm blue pipes as shown to air service unit +, Use P0000053 6mm tee to split 3951 pipe as shown
Run 3952 to top clamp
Run 3953 to side clamp
Use 2 off P0000160 flow regs to control flow as shown for top clamp
Use 4 off P0000551 quick exhaust valves, ensuring fitted before flow regulation
Incorporate 2 off reed switches into loom to connect to cylinders X111 Top clamp home and X112 side Clamp home +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Ensure D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1
fits onto C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1
Fit should be a snug slide fit
Part can be reamed with hand reamer if fit is tight +, 1 Check and adjust fit of B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 1 onto D0006488 Y Leadscrew Sleeve x 1
2 Fit should be a smooth press fit onto sleeve. Indicated face can be polished down with fine emery to obtain desired fit
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Only polish a small amount at a time , to ensure to correct amount is taken of the sleeve</div>
</div> +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, <div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Ensure plastic bung issued with gearbox remains with gearbox at all times for later fitting</div>
</div> +, Check D0000268 Rotary Drive Tooth Pulley fits onto C0001211 Gearbox
If pulley fits move to step 6, if it does not fit follow these steps
1 Remove key from gearbox shaft
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Take care not to damage shaft or keyway . Try clamping keyway in a vice to remove from shaft</div>
</div>
2 Test pulley again for fitment.
* If the pulley still does not fit, polish inner face of pulley until fitment is achieved
* if the pulley does fit when the key is removed , move to next step
3 Refit key
4 Test pulley , if the pulley still doesn't fit correctly dress keyway slot gently until fit is achieved +, …
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