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Liste de résultats

• Autocut Cutting Tall Profiles  + (Take 'AUTOLOAD' off before coming onto either of these profiles so the saw stops it automatic loading cycle)

• TM018B Microline and ZX3 V Notch Blade Setup  + (A calibration mnd file has been written to … A calibration mnd file has been written to help line up the  x offsets called VTEST. This program creates the following pattern on the bottom of the profile using a 10mm spindle and the notching blades themselves: Run the VTest operation on a length of large outer frame of at least 1m long. Put the    operation at a position of 500mm. The pattern allows you to measure the offsets required with calipers.
  
  ...Profile is viewed from the bottom face, Basically turn it over when it comes of the transfer table.
  
  face, Basically turn it over when it comes of the transfer table.</div> </div><br/>)
• Upgrade ZX Machine to Beckhoff Drives and Control  + (Before the upgrade is despatched to site, … Before the upgrade is despatched to site, the servo system needs to be assembled and pre-wired in its enclosure.
  *Drill off Fan detail in right hand side of cabinet. A 114mm hole saw and arbor has been purchased for this. *Drill and fit 4 adjustable feet in the bottom of the cabinet. 4 extra nuts will be in the kit. The height of the feet does not need to be set at this stage. *Drill off all servo drives. For ZX3 machines, the rack will be as follows: AX8640-AX8118-AX8206-AX8206 and for a ZX4 the will be: AX8640-AX8118-AX8206-AX8206-AX8206 (the extra drive is for the V and W axes). *Pre-wire the rack (inc STO links) and the cabinet fan with the cable provided in the kit. leave the spare coil of cable in the cabinet ready for running on-site. *Plug in the 2x15m green etherCAT cables. *The enclosure bottom plate is left off to allow the cable entry on site. '''''*for detailed wiring information, please use drawing packs from Monday.com board.*'''''e use drawing packs from Monday.com board.*''''')
• Setting Up Email Production Reports  + (Navigate to Settings->Parameters)
• Autoflow Power On  + ((minimum 6 bar to machine))
• PC Recovery Process  + (- Turn off the PC - Plug in recovery USB. - Turn the PC back on - Keep pressing F12 until the boot selection screen shows. <br/>)
• ZX5 Clamp and Gripper Height Changes for Tall Profile  + (-Remove the gripper pin block by taking ou … -Remove the gripper pin block by taking out the centre bolt between the pins, -Pull the block piece from the gripper body. to remove
  
  ...These Changes are Required on both MH and Saw side Grippers
  
  >...These Changes are Required on both MH and Saw side Grippers</div> </div><br/>)
• R0015064 Bench Assemble Clamp Assembly  + (All bolts to have Loctite 243 adhesive applied unless otherwise stated All Threaded Pneumatic connections to have Loctite 570 applied All bolts to be pen marked once adhesive applied and correct tension added)
• Setting up an Ecoline Barcode Scanner  + (All refurbished Ecolines will now be provi … All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference. Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners.ox to control one or two barcode scanners.)
• PLC Source Control - Working with GIT and TcXaeShell  + ( #Select '''Push''' #Message appears showing the successful push to the '''Origin''' which is in the remote cloud Repo )
• Ecoline - Datum and MitreOffset Tests  + (Cut 3 lengths of outerframe around 1000mm … Cut 3 lengths of outerframe around 1000mm long
  ...Make sure the gripper end of the profile has a clean edge - ie no swarf and profile tape is not "flapping" over the end
  
  ie no swarf and profile tape is not "flapping" over the end</div> </div><br/>)
• ZX5 Transfer Table Setup  + (The rollers on top are mounted on eccentri … The rollers on top are mounted on eccentric bushes. We only need these just tight enough to not allow any slop or vertical play. Slacken the cams off completelely, you will need an 8mm spanner with the faces ground down to fit in the space. Slide the plate onto the rail and tighten the eccentric bushes until any vertical play is removed. Lightly try to move the assembly on the X axis, if there is any slop then it needs to be a little tighter but probably no more than an 1/8th of a turn. Once set you should still be able to spin the rollers by hand, but still feel a fair bit of resistance. Once set slide the assembly over the full length of the V rails to check fo any tight spots. If there are then you need to check that the two halves of the fail are fully mated!!! two halves of the fail are fully mated!!!)
• Autocut Adding New Profile  + (Firstly, we need to make sure that the pro … Firstly, we need to make sure that the profile will physically go through the machine, open the top gaurd door. Ideally, you will have a 1 metre offcut of the profile - work out the best way for the profile to go through the machine. Push the profile through the machine by hand to ensure no catching areas etc.e by hand to ensure no catching areas etc.)
• Setting Ultrasonic Sensor - Vertical  + (This sets the longest range of the sensor. Hold until flashing stops)
• R0015257 Module C Pneumatic Tests  + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed
  * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testingassemblies are at a sufficient stage for testing)
• R0015280 Module E Pneumatic Tests  + (In this process pneumatic outputs will be … In this process pneumatic outputs will be tested in a non emergency stop environment Ensure safe working practice is followed * Ensure Machine test area is clear from personnel and all staff are aware of testing procedure commencing * Ensure all Air connection lines are connected * Ensure all walkways are not impeded by trailing pipes/leads * Ensure all mechanical assemblies are at a sufficient stage for testinglies are at a sufficient stage for testing)
• Flowline 6 to 6o5m Extension  + (Clean and remove any dirt/grease/imperfections on the box section ready the the new rails. If any of the tapped holes are compromised, re-tap 6mm.)
• ZX5 Gripper Energy Chain & Tray Setup  + (Make sure the cables and piped are fixed with cable ties to the fingers of the bracket to avoid movement or twisting inside the energy chain.)
• R0015276 Line up slider units and mesh racks  + (Mesh requires setting between slider unit … Mesh requires setting between slider unit and drive pinion 1 It is vital that the correct drive meshing is achieved. 2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained. 3 This need to be checked at all points of travel as showne checked at all points of travel as shown)
• ZX5 Datum and Grip Pin Setup  + (In SETTINGS  > PARAMETERS > MEASUREMENT > loadingPos=11 If set at a different figure, update to 11 and SAVE)
• R0015248 Line up slider units and mesh racks  + (1 Slide drive pinion into position 1 unde … 1 Slide drive pinion into position 1 under drive rack 2 Use M4 adjuster screws to adjust height of rack and M6 to secure 3 Slide out drive pinion and move rack to position 2. Refit drive pinion 4 Use M4 adjuster screws to adjust height of rack and M6 to secure 5 Repeat steps until correct meshing is present at all points indicated to check Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stagement as this will be done at a later stage)
• ZX5 Production R0015122 Module A to R0015139 Module B alignment  + (Position module A in front of module B Use Infeed back fence to Multi head datum rollers as initial alignment guide for Y axis Set gap of 23mm -+ 2mm between module A roller frame and module B roller block)
• Fitting Zx5 Crank Upgrade  + (B0001166)
• Autocut Cutting Tall Profiles  +
• Replacing Beckhoff PC  + (Take care to ensure all cables are replaced in the same relative positions Power on)
• Laser Setup on Flowline/ZX3 for Laser Holes  + (The laser sender needs to have a clear pat … The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side.below Laser to move up/down and side/side.)
• Saje uPVC Unloading Process  + (Including the chop saw table Leaving a clear route for the 2.4m x 7.5m table to roll in)
• Setting Infeed Loading Wheel  + (Use the heaviest profile you can find - a … Use the heaviest profile you can find - a full bar of door T or transom Place it under the wheel so it can be fed into the machine
  ...Ensure the infeed flights are out of the way
  
  ons-text">...Ensure the infeed flights are out of the way</div> </div><br/>)
• TB0445 ZX5 Setup - Infeed Measure Sensor Calibration  + (The laser should be aligned to ensure the … The laser should be aligned to ensure the beam is level up / down and parallel to the backfence. The path should follow the Yellow edge of the lift rollers on the infeed table. Length feedback from the measurement system is visible all the time on the service form.
  # Measure and mark the infeed table at fixed positions from the loading fence at MH end – (3m, 4m, 5m, 6m) # Use a short offcut of profile with a label on the end to act a a fixed reflector at the marked positions – check against the feedback on the screen. # Adjust the lengthMeasureOffset parameter to get the screen measurements to match reality (+/-10mm)e screen measurements to match reality (+/-10mm))
• TB0447 ZX5 Setup - X Axis Beam Calibration  + (The out and home sensors must be adjusted … The out and home sensors must be adjusted so that the "just" come on at the end of the stroke.
  ...This is important because the physical end stop position will directly affect the positional accuracy. If the end stop is not reached by as little as 0.5mm, the end stop sensor should be the fail-safe to ensure the machine stops with an alarm.
  
  be the fail-safe to ensure the machine stops with an alarm.</div> </div><br/>)
• ZX5 Transfer Table Crank set up  + (Follow the instructions in [[Programming Eaton DE Drive|this]] … Follow the instructions in [[Programming Eaton DE Drive|this]] tutorial.
  ...It is vital that the Eaton drives are programmed correctly as the distance the cranks travel and the time they take to stop depend on the acceleration and deceleration of the drive.
  ...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.
  
  xt">...Programming the drives after the mechanical set up may lead to crashes. Ensure this is done first.</div> </div><br/>)
• Fitting R0019199 Upgrade: Autoflow Slewing Ring Guard Kit  + (This procedure must be done in conjunction with moving the SR Axis Datum to a position higher and ant the front of the machine to [[Move SR Datum Sensor to Higher Level R0019217]] <br/>)
• TB0385 Upgrading to winMulti v6  + ( (Defaults to Config mode after the TwinCAT update))
• R0015291 Install Transfer Beams To Module C and E  + (Use Loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R000718E Stage 2 spindle assembly  + (Use Loctite 243 on all fasteners Pen mark bolts when finalised)
• R0015317 Install Rotary Ring  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015316 V notch Final Assembly  + (Use locktite 243 on all fasteners Use loctite 572 on all threaded pneumatic connection Pen mark all fasteners to show finalised)
• R0015121 Bench assemble Infeed arms  + (Use loctite 243 on all fasteners Pen mark all fasteners once finalised)
• R0002913E Install and Align Rotary head Subframe PART 2  + (Use loctite 243 on all fasteners Use Loctite 572 on all threaded pneumatic connections Pen mark all bolts to show finalised)
• R0015264 Fit Loader chains to arms  + (It is vital to tension the securing grubsc … It is vital to tension the securing grubscrew for the drive sprockets correctly Use a straight ended 4mm hex key and extension bar to apply as much tension as possible to the m8 grubscrew Then add 2 drops of self wicking thread locker to complete the tension processead locker to complete the tension process)