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It is important to set the Motor Overload Relays to the correct values according to the motor as if the current is set too low, the motor will continually trip the MCB and if it set too high then the motor will not trip the MCB under fault conditions, leading to the motor burning out. +
Setting the profile sensor correctly is important as it will lead to incorrect offcut measurement.
<div class="icon-instructions pin-icon">
<div class="icon-instructions-icon"><i class="fa fa-thumb-tack"></i></div>
<div class="icon-instructions-text">...It is especially important to ensure the sensor is set for the range of different colours</div>
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This involves setting a "window" for a minimum and maximum range when mounted horizontally +
How to set up an ultrasonic sensor when it is mounted vertically. This is normally the case on ZX5 machines on the "Mod_Clear" functions near the rollers.
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This process takes the components to create a standard "C000422-KIT".
This kit can then be stored and pulled off the shelf when required. It will then need to be set up for the particular customer machine using [[Setting Up Windows PC C0000422-KIT 2023]]
=Notes=
*There are two PCs running on the same hardware, The Host PC and the Virtual machine.
**'''Host PC''' (For support)
***The base Windows install running directly on the hardware installed to Dell NVME drive.
***Has its own OEM Windows license supplied by Dell linked directly to the hardware (no product code – stored in the Dell hardware)
***Imaged by Macrium reflect.
**'''Virtual PC – Stuga VM'''
***Used for Stuga software - the VM can run on any PC without changing drivers, etc. Host OS version / hardware unimportant as long as it runs Hyper-V.
***A second install of Windows running on a virtual machine, hosted by the Host PC above. It has a dedicated SSD (the Kingston Drive) stored on [:Fichier:///D:/VMPC.vhdx D:\VMPC.vhdx], with 8GB RAM.
***Has its own dedicated Windows 11 PRO license present in the kit, product code stored on Monday and on the license.
***Copied to host and setup manually during install.
There is a setup program for the specific client after this process has completed: '''P_Stuga_P… '''on the desktop of the host. +
This tutorial requires a basic knowledge of IP addresses - what are they and what are they for<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...You will need to find out the IP address that the printer needs to be set to and the Default Gateway of the network. This is contained in the Saw Parameters - printerIPAddress. </div>
</div> +
<div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...This Dokit is for setting up the software on a C0000422-KIT that has already been built. For building the kit see https://stuga.dokit.app/wiki/Setting_Up_C0000422-KIT_-_Full_Hardware_2023</div>
</div> +
= DatumToMat =<br />It is very important after fitting a servo motor, Pinion gear or new Journals to set up the DatumToMat before setting the DatumToSaw.<br /><br /><br />What is the Datum to mat --- its this position of where the saw pusher stops when a bar is loaded in to the saw from the transfer table.<br /><br/><br /><br /># Initialise the machine<br /><br /><br /><br />Look to see where the end of the Saw Pusher is Compared to the End Buffer beam on the transfer table.<br /><br/><div class="annotatedImageDiv" typeof="Image" data-resource="Fichier:Datumtomat.jpg" data-sourceimage="https://stuga.dokit.app/images/c/cc/Datumtomat.jpg"><span ><div class="center"><div class="floatnone"><a href="/wiki/Fichier:Datumtomat.jpg" class="image"><img alt="Datumtomat.jpg" src="/images/thumb/c/cc/Datumtomat.jpg/1094px-Datumtomat.jpg" width="1094" height="821" srcset="/images/thumb/c/cc/Datumtomat.jpg/1641px-Datumtomat.jpg 1.5x, /images/c/cc/Datumtomat.jpg 2x" data-file-width="2000" data-file-height="1500" /></a></div></div></span></div><br /><br /><br />This is how it should look, InLine or just behind <br /><br/> +
AX8000 drives require a Measurement project to be added which gives you a specialised drive manager screen for these drives
This needs to be installed separately form a file that can be downloaded from Beckhoff or is in g:\design\TwinCAt3
TE5950-TC3-Drive-Manager-2.zip +
Using CIM50 to update a stock location +
How to ensure the gripper arm and other movements are correctly fixed to prevent damage in transit +
The rack on a Stuertz infeed is a helical type and is supplied unpinned, as the motor is not connected before delivery to Stuga
The alignment must be checked then dowelled with 5mm roll pins
The racks are already located in the "Y" direction with location pins, this procedure is purely to align the racks to each other in the GX direction +
It is important that the parallelism of the GY axis to the backfence is set and maintained along the length of the rack. This tutorial describes how to check this parallelism without the need for measuring equipment
Potential Symptoms of a problem
*Gripper cannot pick up offcuts
*Gripper /profile end forced away from backfence
*Accuracy problems
*Gripper wobbles after it has released profile
Use the laptop to enable you to control the Service screen whilst inside the infeed table
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...You will be inside the danger area of the machine - ensure operators are aware of your situation</div>
</div>
Ther gripper setting jig is used to give an accurate and reliable zero to locate the gripper jaw to. Any piece of aluminium reinforcing box section will also work
Create a spreadsheet or a table to log your results,.
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'''Applies to: A2026-A2030 Autoflow Mk4 with Jetta Locking motors'''
In certain circumstances, the forward clamp roller arm has stuck itself under the gripper arm. Freeing from this situation requires a set process because the GZ axis motor is braked and probably in an overload condition
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...You need to be confident in using TwinCAT on the VM machine to navigate to settings</div>
</div><br/> +
How to set up a VSM welder and barcode reader +
The Stuga website has a parts database, much like a shop front for helping identify Stuga Machine parts.
Keeping the data updated and logging nuggets of useful information is invaluable in helping identify parts on machines +
T
On Autoflow 2 Sawing Centres following 5 years of use., it has been found that the internal saw centre framework can lose its rigidity. this is probably due to "bruising" or denting of the aluminium joints introducing a slight amount of play. This is exacerbated by the design where it is attached and driven on from the base up
A retrofit kit of parts has previously been created to allow additional reinforcement to be introduced within the structural framework. This kit builds upon the first kit to provide further accuracy enhancements by
#Adding left right stability with additional slide rails at the top of the subframe
#Adding front / back stability by moving the SY axis leadscrew to the same height as the saw table
====Parts required: ====
R0010272 Kit: Saw Frame Rigidity Pt 2
This kit consists of 2 carriage assemblies, specifically designed to provide further rigidity to the top of the Saw Head Assembly. In addition, 2 mounting blocks required to relocate the Saw Y Axis Assembly are also included. This allows the Saw Y Axis Assembly to continue to operate accurately, but improves the life of associated components.
See also [[TB0259 Autoflow Saw Head Reinforcement]] +
* Updating software can be very complicated, so care must be taken and always ensure there is a route to retrace your steps in the event of a failure – with Baldor .mnt files this is easy because each version is a separate file and therefore easy to load the old one back in again
* In general, the Baldor (.mnt) software has been designed to be backwards compatible, but there are a few steps that needed to be taken that made this impossible. In these cases, the front end software (winMulti or winSaw) also needs to be updated – you will get an error to tell you that this is the case
* Version numbers have always followed a numerical order, so the higher the number, the later the version
* Mnt files should always be stored in
** c:\multi on MH side – called Multi X.xxx.mnt
** c:\saw on Saws or Saw side of flowline – called IgSaw X.xx.mnt
+
The following will show how to setup a mint controller i.e. NextMove ESB-2 with an RS Automation Drive and servo motor but to act as a stepper motor and being controlled from the ESB-2 as a stepper. +
<br/>
<table class="wikitable" border="1" cellspacing="0" cellpadding="0">
<tr>
<td width="104" valign="top">'''Item Number'''
</td><td width="123" valign="top">'''Part Number'''
</td><td width="359" valign="top">'''Description'''
</td><td width="73" valign="top">'''Qty'''
</td></tr><tr>
<td width="104" valign="top">'''1'''
</td><td width="123" valign="top">D0015489
</td><td width="359" valign="top">Saw Turntable Sensor Bar
</td><td width="73" valign="top">1
</td></tr><tr>
<td width="104" valign="top">'''2'''
</td><td width="123" valign="top">D0015490
</td><td width="359" valign="top">Saw Turntable Sensor Flag
</td><td width="73" valign="top">1
</td></tr><tr>
<td width="104" valign="top">'''3'''
</td><td width="123" valign="top">D0015491
</td><td width="359" valign="top">Saw Turntable Flag Bracket
</td><td width="73" valign="top">1
</td></tr><tr>
<td width="104" valign="top">'''4'''
</td><td width="123" valign="top">E0000336
</td><td width="359" valign="top">8mm Threaded Proximity Sensor
</td><td width="73" valign="top">1
</td></tr><tr>
<td width="104" valign="top">'''5'''
</td><td width="123" valign="top">E0000337
</td><td width="359" valign="top">M8 90° Lead
</td><td width="73" valign="top">1
</td></tr><tr>
<td width="104" valign="top">'''6'''
</td><td width="123" valign="top">F0000543
</td><td width="359" valign="top">U Bolt 3” with Nuts
</td><td width="73" valign="top">1
</td></tr><tr>
<td width="104" valign="top">'''8'''
</td><td width="123" valign="top">F0000059
</td><td width="359" valign="top">M8 Washer
</td><td width="73" valign="top">2
</td></tr><tr>
<td width="104" valign="top">'''9'''
</td><td width="123" valign="top">F0000014
</td><td width="359" valign="top">M6 x 20 SKT CAP SCREW
</td><td width="73" valign="top">2
</td></tr><tr>
<td width="104" valign="top">'''10'''
</td><td width="123" valign="top">F0000028
</td><td width="359" valign="top">M8 x 50 SKT CAP SCREW
</td><td width="73" valign="top">2
</td></tr></table> +
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