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Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Attach Roller assembly as shown , using 2 off M6 x 50 socket caps and A form washers
Do not use adhesive at this point +, Attach frame to rear as shown , secure with 6 off M10 x 30 socket caps and a form washers
Fit 8 off M8 x 12 flat bottom grubscrews as indicated
Do not use adhesive at this point
Check orientation as shown +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Ecr raised 02/08/23 to adjust length of D0015245 Outfeed Top Clamp Leg x 2
Check length of part is 365mm long, if not rework to correct length +, 1 Attach D0010545 Infeed Roller Mount to D0010066 Infeed Roller Connector using 2 off M6 x 16 socket caps . Ensure indicated faces are set flush
2 Insert 2 off D0010065 Shaft 16mm: 115mm Autoflow Infeed Roller and fit 2 off 20mm external circlip
3 Add 4 off B0001176 Washer : bearing shim (2 per shaft ) as shown
4 Fit 4 off B0000415 Ball Bearing 20 I/D 32 O/D 7 Long + shields (INA) into 2 off D0001313 Datum Roller (Radial Bearing) . Ensure bearing fit is correct . If tight, inspect part and drawing, if loose check drawing and if in tolerance use solvent to degrease and bearing fit 570 to secure into bore
5 Fit rollers to shafts as shown . Correct fit must be achieved onto shafts . Use bearing fit and solvent to degrease if fit is loose and inner bearing rotates on shaft +, …
Use Loctite 243 on all fasteners
Pen mark all fasteners to show finalised +, 4 off
1 Mount pre assembled valve into spindle connection boxes to the left of the single slide spindle assembly (as viewed from rear)
2 Use 3 off M3 x 12 pan heads to secure valve to connection box as shown
3 Before tightening, add 4 off D0010807 upstand collars to define position of valve mounting
4 Finalise fixing +, 4 off
1 Mount double stack of valves into spindle boxes to the left of the double plunge spindle assemblies. (as viewed from rear)
2 Use 3 off M3 x 25 pan heads to secure valve to connection box as shown
3 Before tightening, add 4 off D0010807 upstand collars to define position of valve mounting
4 Finalise fixing +, …
When air is connect to rotary ring, attention should be paid to any audible air leaks. If any are present, identify source and rectify +, 1 When air is connected, all cylinders should be in a contracted state. This is their home position
<br/> +, If correct practice has been followed, only the double slide cylinder will have the possibility of being at the incorrect home position . This is easily rectified
1 Image shows incorrect position when air has been connected to mains supply
2 To rectify, disconnect mains air feed and swap the two indicated pipes at the stem elbows
3 Reconnect air and confirm correct home position is now achieved +, …
1 Segregate cables and pipes as shown in image
2 Mount D0010806 relay mounting base using 4 off M3x 25 pan head screws
3 Repeat for 7 off other connection boxes +, 4 off connection boxes
4mm feed pipes to cylinders can now been adjusted in length to finalise
See image
<br/> +, Ensure E0000519 relays and A0000160 relay bases are stored with ring ready for handover +, …
Use Loctite 243 on all fasteners
Pen mark all bolts to show finalised +, D0007777 backplate 2 off need checking before fitment to rotary ring. M5 countersink bolt should be flush when fitted .
1 Fastener should be as shown
2 If fastener sits proud, rework plates with countersink tool to ensure correct seating of fastener +, <div class="icon-instructions caution-icon">
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<div class="icon-instructions-text">...Always take care when rotating the ring at this stage. Ensure rotary trunking is monitored at all points when rotating, and any tight spots or issues should be investigated immediately. Rotary trunking damage is easy when access panel is loose</div>
</div> +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All bolts to be pen marked once adhesive applied and correct tension added +, Check D0000291 spindle base has M4 hole tapped all the way through the plate. Rework if not
<br/> +, Wiring loom is started at position 6 as indicated by picture
1 Green and yellow Ethercat system cables route left to connection box 6
2 300 hz power cable and earth cable route to the right to connection box 7
3 Pre made 300 hz wiring loom . Identify Single end of loom marked as 7 connected to double crimped end marked as 6. Run between 7 and 6 as shown in image
4 Fit plate D0000291 using 2 off m8 x 25 socket caps. Only apply light tension to the m8 socket caps with no adhesive .
5 Once plate is fitted, ensure cables under are not trapped by checking movement is possible in the direction shown
6 Fit M0000025 number ident +, …
8 off P0001200 cylinder
Use Loctite 572 on all air fittings
1 Attach P0001098 elbow as shown
2 Attach P0001198 elbow
3 Attach P0000238 elbow
<br/> +, 8 off
Use 2 off m6 x 16 socket caps to attach sensor bracket to cylinder +, M0001170 magnet must have additional adhesive applied to be adequately attached to D0007630 cylinder anchor
<br/> +, …
1 Assemble P0000439 valves as shown (12 off)
2 Ensure fittings have flats lined up for ease of installation
3 Attach P0000455 lead to valve (12 off) +, 1 Check that connection boxes have had debris removed from coating process. Tap holes to clean if required . This applies to all tapped holes on the connection box
2 Fit 16 off A0000152 blanks to front section of connection box ( 2 per box)
3 Prepare 4 off boxes as shown in picture,using step drill for larger hole. Counter sink to tidy
4 Prepare 4 boxes as shown in picture, using step drill for larger hole. Counter sink to tidy +
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Position top mount as shown
1 Use 4 off M12 x 25 socket caps and A form washers to lightly fix in position
2 Adjust 8 off M10 grubscrews to lift mount approximately 1mm from face of mounting block +, 1 Level X axis on both ends as shown using parallels and engineers level , Use M10 grubscrews to adjust
2 Level Y axis as shown , using 1 meter straight edge and parallels. Use M10 grubscrews to adjust
3 Ensure M12 socket caps are tight and recheck levels once set +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 1 Level On X axis using engineers level and adjusting grubscrews in indicated areas
2 Level from Rollers at indicated point. Adjust previous level points evenly to adjust level reading on rollers
3 Remove Middle roller and top blower
4 Use 300mm parallels to span rollers and engineers level to check and adjust Y axis level of rollers +, 1 Level Y axis with engineers level and 300mm parallels.
2 Adjust using M8 flat bottom jacking grubscrews
3 Check and adjust X axis level +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Set top beam mount parallel to ring subframe
1 Measure indicated points both sides
2 Adjust in directions shown to set both measurements to match . release M12 fasteners indicated and adjust using clearance in holes
Take note of measurement set to. Accuracy of +- 0.25mm +, Measure distance from shaft to front face of beam mount as shown using vernier
Check both sides are consistent
Calculate new measurement by adding step 2 measurement to vernier measurement
for example 30.7mm (vernier measurement0+ 469.5mm (parallel set measurement) = 500.2mm
500.2mm will be the bottom shaft position measurement +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, 1 Attach outfeed side clamp assembly as shown
2 Fix with 4 off M6 x 25 socket caps
3 Ensure block sits correctly in pocket as shown +, Attach outfeed clamp frame as shown
1 Use 2 of M6 x 35 socket caps and 2 off M6 fat d nuts to fasten
2 Use 2 off M6 x 40 socket caps and 2 off M6 D nuts to secure
indicated roller will require removing to fix upright, then refit
3 Ensure uprights are fitted vertical . Use engineers square at indicated point to set vertical position
4 use engineers level to ensure indicated face is level . Ensure one edge of plate remains flush with the top of the maytec section +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Fit pre assembled leadscrew sleeves to front and rear Z axis
Bearing fit and solvent if bearing fit is loose
Captivate with Z housing cap +, Slide onto leadscrew nut Z nut housing
Insert into frame leadscrew
Fit z nut housing to tie beam +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised
<br/> +, Insert pre built Y axis sleeve as shown +, Fit Y axis stepper housing block as shown
Ensure block is mounted square and true
Pay attention to bearing fit
If bearing is loose, used solvent and bearing fit adhesive +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Fit 4 off B0000426 Linear Rail MSB25 400mm Long as shown
A and B can be finalised with fixings, C and D should be left loose for adjustment later
Use M6 x 20 and M6 x 16 socket caps at indicated points
Take care on the following notes as shown
1 Ensure correct witness faces are used
2 Correct fasteners are used at correct positions +, 1 Thoroughly degrease B0000046 Slide Base Bearing Block fixing holes with FE10 solvent
2 Fit bearings to rails as shown. Ensure bearing datum face in orientated as shown
3 Slide Bearing to end of rails and fit supplied grease nipple and orientate as shown +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Attach D0015452 Scissor Cable Retainer as shown , Using 2 off M5 x 12 socket caps and A form washers +, 1 Attach D0015180 Datum Switch Bracket as shown . This is always at the rear of the machine. Use 2 off M6 x 50 socket caps and A form washers to fix. Ensure bracket is mounted square
2 Attach D0015250 Safe Sensor Block as shown. Use 2 off M5 x 25 socket caps and A form washers
3 Fit E0000336 Sensor: M8; 2mm, as shown ensuring shakeproof washer is fitted along with locking nut. Do not over tension sensor lock nut! +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Installation of rotary ring requires the use of the overhead crane
Please ensure all safety requirements are met, and all employees are confident with the operation and installation progress before commencing work details +, Check z support bars are installed
Y axis leadscrew nut is not positioned in y axis bearing housing
Location dowels are fitted to Y axis bearing blocks +, …
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