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[[Create a TwinCAT Project from Scratch]]
This procedure ensures that the front end PC has the latest TwinCAT version, and that the PLC source control program is correctly integrated, meaning the latest PLC code version will be available +, Latest version of winMulti software is located at
G:\builds\Latest Software Versions\winmultiv6
<br/><div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...Copy the entire folder contents</div>
</div><br/> +, [[Updating Beckhoff TwinCAT3 Backend Version]]
This ensures the back end PLC is on the latest TwinCAT version +, …
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The supplier that we use for the supply of our control components advised us of the need to changeover. The components that have been made unavailable are all of the GE components. This includes, all MCB's, all contactors (24Vdc, 24Vac, 230Vac), all motor overloads and any auxiliary components to go with these devices. See pictures for reference. +, <br/>
<table class="wikitable" border="0" cellpadding="0" cellspacing="0" width="546">
<tr>
<td height="20" class="xl67" width="458">GE Product
</td><td class="xl67" width="88">Stuga PN
</td></tr><tr>
<td height="20" class="xl65">RELAY 3NO/1NC 16A Ith 24V DC COIL (MCRC031ATD)
</td><td class="xl65">E0000548
</td></tr><tr>
<td height="20" class="xl65">MMS T+M PROT. 2,5-4 STAND.BREAKING (GPS1BSAH)
</td><td class="xl65">E0000015
</td></tr><tr>
<td height="20" class="xl65">3A MCB 1P Type D 6kA (EP61D03)
</td><td class="xl65">E0000227
</td></tr><tr>
<td height="20" class="xl65">CONTACTOR 3P 9A AC COIL 24V50/60HZ (MC1A310AT1)
</td><td class="xl65">E0000013
</td></tr><tr>
<td height="20" class="xl65">MMS T+M PROT. 6,3-10 STAND.BREAKING (GPS1BSAK)
</td><td class="xl65">E0000016
</td></tr><tr>
<td height="20" class="xl65">10A MCB 1P Type D 6kA (EP61D10)
</td><td class="xl65">E0000148
</td></tr><tr>
<td height="20" class="xl65">6A MCB 1P Type D 6kA (EP61D06)
</td><td class="xl65">E0000255
</td></tr><tr>
<td height="20" class="xl65">CONTACTOR 3P 9A AC COIL 230/240V (MC1A310ATN)
</td><td class="xl65">E0000222
</td></tr><tr>
<td height="20" class="xl65">CONTACTOR 3P 9A DC COIL 24V (MC1C310ATD)
</td><td class="xl65">E0000356
</td></tr><tr>
<td height="20" class="xl65">AUX.BLOCK LAT.MOUNT RIGHT 1NO+1NC (GPAC11LRA)
</td><td class="xl65">E0000369
</td></tr><tr>
<td height="20" class="xl65">10A MCB 3P Type C 6kA (EP63C10)
</td><td class="xl65">E0000291
</td></tr><tr>
<td height="20" class="xl65">MMS T+M PROT. 0,4-0,63 STAND.BREAKING (GPS1BSAD)
</td><td class="xl65">E0000223
</td></tr><tr>
<td height="20" class="xl65">16A MCB 3P Type D 6kA (EP63D16)
</td><td class="xl65">E0000429
</td></tr><tr>
<td height="20" class="xl65">Changable aux/sig contact 0.5 mod CA (CAS/H)
</td><td class="xl65">E0000430
</td></tr><tr>
<td height="20" class="xl65">MECHANICAL INTERLOCK (MMH0)
</td><td class="xl65">E0000317
</td></tr><tr>
<td height="20" class="xl65">RELAY 3NO/1NC 16A Ith 24V 50/60HZ AC COIL (MCRA031AT1)
</td><td class="xl65">E0000344
</td></tr><tr>
<td height="20" class="xl65">1A MCB 1P Type C 6kA (EP61C01)
</td><td class="xl65">E0000147
</td></tr><tr>
<td height="20" class="xl65">MMS T+M PROT. 0,63-1 STAND.BREAKING (GPS1BSAE)
</td><td class="xl65">E0000253
</td></tr><tr>
<td height="20" class="xl65">GE Min Aux Contact 3NO+1NC
</td><td class="xl65">E0000014
</td></tr></table> , <br/>
<table class="wikitable" border="0" cellpadding="0" cellspacing="0" width="820">
<tr>
<td height="20" class="xl66" width="458">GE Product
</td><td class="xl66" width="362">Eaton Product (Please double check that this is suitable)
</td></tr><tr>
<td height="20" class="xl65">RELAY 3NO/1NC 16A Ith 24V DC COIL (MCRC031ATD)
</td><td>DILM17-01(RDC24)
</td></tr><tr>
<td height="20" class="xl65">MMS T+M PROT. 2,5-4 STAND.BREAKING (GPS1BSAH)
</td><td class="xl65">PKZM0-4
</td></tr><tr>
<td height="20" class="xl65">3A MCB 1P Type D 6kA (EP61D03)
</td><td class="xl65">FAZ6-D4/1
</td></tr><tr>
<td height="20" class="xl65">CONTACTOR 3P 9A AC COIL 24V50/60HZ (MC1A310AT1)
</td><td class="xl65">DILM9-01 (24V50Hz)
</td></tr><tr>
<td height="20" class="xl65">MMS T+M PROT. 6,3-10 STAND.BREAKING (GPS1BSAK)
</td><td class="xl65">PKZM0-10
</td></tr><tr>
<td height="20" class="xl65">10A MCB 1P Type D 6kA (EP61D10)
</td><td class="xl65">FAZ6-D10/1
</td></tr><tr>
<td height="20" class="xl65">6A MCB 1P Type D 6kA (EP61D06)
</td><td class="xl65">FAZ6-D6/1
</td></tr><tr>
<td height="20" class="xl65">CONTACTOR 3P 9A AC COIL 230/240V (MC1A310ATN)
</td><td class="xl65">DILM17-01(230V50HZ,240V60HZ)
</td></tr><tr>
<td height="20" class="xl65">CONTACTOR 3P 9A DC COIL 24V (MC1C310ATD)
</td><td class="xl65">DILM9-01(24VDC)
</td></tr><tr>
<td height="20" class="xl65">AUX.BLOCK LAT.MOUNT RIGHT 1NO+1NC (GPAC11LRA)
</td><td class="xl65">NHI11-PKZ0
</td></tr><tr>
<td height="20" class="xl65">10A MCB 3P Type C 6kA (EP63C10)
</td><td class="xl65">FAZ6-C10/3
</td></tr><tr>
<td height="20" class="xl65">MMS T+M PROT. 0,4-0,63 STAND.BREAKING (GPS1BSAD)
</td><td class="xl65">PKZM0-0,63
</td></tr><tr>
<td height="20" class="xl65">16A MCB 3P Type D 6kA (EP63D16)
</td><td class="xl65">FAZ6-D16/3
</td></tr><tr>
<td height="20" class="xl65">Changable aux/sig contact 0.5 mod CA (CAS/H)
</td><td class="xl65">FAZ-XAM002
</td></tr><tr>
<td height="20" class="xl65">MECHANICAL INTERLOCK (MMH0)
</td><td class="xl65">DILM12-XMV
</td></tr><tr>
<td height="20" class="xl65">RELAY 3NO/1NC 16A Ith 24V 50/60HZ AC COIL (MCRA031AT1)
</td><td class="xl65">DILM9-01(24V50HZ)
</td></tr><tr>
<td height="20" class="xl65">1A MCB 1P Type C 6kA (EP61C01)
</td><td class="xl65">FAZ6-C1/1
</td></tr><tr>
<td height="20" class="xl65">MMS T+M PROT. 0,63-1 STAND.BREAKING (GPS1BSAE)
</td><td class="xl65">PKZM0-1
</td></tr><tr>
<td height="20" class="xl65">GE Min Aux Contact 3NO+1NC
</td><td class="xl65">DILM32-XHI22
</td></tr></table>
Ensure that the profile support arm is held out of the way to avoid marking the blue infeed arm. +, Check that proximity arm is in between the proximity sensor
This has a brake and you can only turn the leadscrew by hand if the counterbalance is fitted. +, Check that proximity arm is in between the proximity sensor.
You should be able to turn the leadscrew by hand to move it.
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">Do not move the GY axis if the counterbalance is active.</div>
</div> +, …
You can adjust the Flow control and Slow down the cylinder speed.
The one you need to wind IN (clockwise) to slow down is the one nearest to the MH side - Not the Extractor side.
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...Note, the photo is from a Right to Left feed machine, the video is from a Left to Right feed machine</div>
</div><br/> +, Adjust and slow down - Get someone to operate the Grip push output whilst you slow it down so you can see the change, an ideal speed is 1.5 seconds for it to move to full stroke when activated. +
A retrofit kit will be sent with all the parts needed to carry out this task.
The assembly number for the kit is R0019218. If you have any feedback regarding this kit, please use this assembly number.
It is important to check the parts you have received against the assembly list to ensure you have nothing missing before starting the job. +, <br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Before carrying out any work on the machine, you should ensure that the machine has been made safe to work on.</div>
</div> +, <nowiki>1; Add cable numbers to reed switch leads and m8 5m lead (pictures 1&2)<br /><br />2; Fit reed switches into the cylinder bands (picture 3,4&5)<br /><br /><br />*At this stage, do not tighten the reed switches fully into the bands as this will make fitting the bands more difficult later.</nowiki> +, …
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<div class="annotatedImageDiv" typeof="Image" data-resource="Fichier:Hikvision Camera Setup Image.png" data-sourceimage="https://stuga.dokit.app/images/0/0c/Hikvision_Camera_Setup_Image.png"><span ><div class="center"><div class="floatnone"><a href="/wiki/Fichier:Hikvision_Camera_Setup_Image.png" class="image" title="SADP Tool Icon"><img alt="SADP Tool Icon" src="/images/0/0c/Hikvision_Camera_Setup_Image.png" width="56" height="54" data-file-width="56" data-file-height="54" /></a></div></div></span></div>On the machine open the “SADPTool” . This is our camera finder and IP address modifier for the cameras +,
#Using '''internet explorer''' type the IP address into the web address bar.
#Type in the username: ''admin'' and password: ''Stuga001''
#Click on the link to download a plugin. When prompted, click '''Run'''.
<div class="icon-instructions dont-icon">
<div class="icon-instructions-icon"><i class="fa fa-hand-paper-o"></i></div>
<div class="icon-instructions-text">Not Chrome or Microsoft Edge, Hikvision software struggles with these. Using Internet Explorer and downloading is the most compatible way of using the camera.</div>
</div><br/>
+,
# The initial screen is the '''Live View'''
# '''Playback''' is where recordings that are saved to the SD card are viewed and downloaded.
# '''Picture''' (is not used) for the snapshot function.
# '''Configuration''' used to change settings and set up SD card.
+, …
There are a row of retaining clips on bot the top and bottom of the PC that hold it to the Din rail.
Pop them open with a flathead screwdriver +, On the right hand side of the PC there are a 2 columns of yellow, white and earth power cables. All must be removed using a small flathead screwdriver to release the friction clamps on the cables +, This clip is the final fastening to the din rail +, …
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A pick run is a chunk or set of Job Cards that will be picked in a controlled amount. This is normally 10-20 job cards. it is managed in this way to keep the amount of time between the allocation on Sage and the physical pick as short as possible. +, <div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...The bin sheets are not going to be used for the build, but they are handy as pictorial reference for the parts</div>
</div> +, This is located in g:\Sage\Exports
Click "OK" or "Yes" if there is a security question to enable Macros +, …
Measure and mark up the distance between two points (one on each) of the two modules. Mark up the points in a place where it is easy to read the markings and simply practical to get the two modules in a similar position (gap between the two) on installation - preferably on the front and the back of the modules. This makes it easier and closer to adjusting the loadpos and datum on the x-axis once setting up accuracy. +, Measure and mark up two points between the MACHINING CENTRE and the X-AXIS BEAM. Do this with the beam in the HOME position and also the OUT position. This gives the installation engineer the option of two different methods to go off, whichever suits them and to also check the measurements with the beam in both positions. This makes it easier for the installation engineer to get these two points as close as possible to where they were at Stuga base resulting in little - no adjustments to the X-axis drive min/max and datum. positions. +, Measure and mark up the distance between the SX-AXIS BEAM to the SAW (guard). This makes it easier for the installation engineer to get these two points as close as possible to where they were at Stuga base resulting in little-no adjustments to the SX-axis drive min/max and datum positions. +, …
Machining centre distance to infeed between frames = +, <div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Check the datum sensor gap is 0.5-1mm from the carriage for reliable datuming</div>
</div> +, Machining centre to outfeed distance between frames = +
<nowiki>From the piggy back PC, connect to <div class="mw-highlight mw-content-ltr" dir="ltr"><pre>\\Bnnn\<br />or<br />\\Bnnn\saw<br />[Where Bnnn is the build number - eg M012, F002 etc]</pre></div>on the older PC.<br /><br />If using the build number does not work, you may need to use IP addresses<div class="mw-highlight mw-content-ltr" dir="ltr"><pre>\\192.168.1.54\saw<br />(Look up the IP address using ipconfig from the command prompt, or network settings)</pre></div><br/></nowiki> +, Find it in windows explorer
# Click Next
# Accept T&Cs
# Default Directory
# Full Installation, Click Next
# Default Start Menu Folder, click Next
# Ensure VNC Server boxes both ticked, click install on next screen +, On the first run of VNC server, ensure "No Authentication" is ticked
Click OK
Click OK on License screen
Click Finish +, …
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...If installing a new hinge (i.e not replacing one) this step is skipped</div>
</div>
Using an allen key, undo the bolts that hold the hinge to the door and the frame.
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...It is advisable to have a second person holding the door when the hinge is removed.</div>
</div> +, Reverse process from previous step being sure to replace any spacers or washers used on the original. +, With the door CLOSED and the new hinge attached. Tighten the gold coloured bolt in the top of the hinge to the point where it snaps off.
This hinge is then set to have a closed contact when in the closed position +
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Use footprint drawing to determine machine location for installation +, Identify correct position for installation of Infeed frame. Ensure consideration is given to walkways and installation of machine guarding at later part of installation +, Indicated are the leveling datums for the Infeed table
X Axis as indicated by 1
Y axis as indicated by 2 +, …
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The laser sender needs to have a clear path to the laser receiver, its really important that this is parallel and the beam does not bounce off the inside of any of the aluminium mounting block. Slacken off the Nuts above and below Laser to move up/down and side/side. +, The laser receiver needs to be as square and as close to the center of the aluminium deflection plate +, Once you are happy that the laser sender and receiver are clean, parallel and you have no deflections place a profile label over the receiver hole and check you have a clear point to the laser and not a large spot with undefined edges. +, …
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# Put USB stick in PC.
# Power on Press F12 while booting to go into boot mode.
# Select boot option UEFI USB SanDisk
# On First Screen Select Backup.
# De- check the 480GB disk
# Check the one with several partitions.
# Select this disk.
# Select Image this Disk.
# Set destination folder to D:\
# Press Finish.
# It will take 15 to 20 mins.
# Close off Windows
# Remove USB stick
# Re-boot
+
On the job / case / item in Mondays, open the Updates and click on "Write Updates via Email +, Open a new email for the communication to your contact, and paste in the unique email address.
Ask the contact to always reply all +, <div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...This is not the new feature, it always did this</div>
</div> +, …
Notifications come from emails, and can also be seen in the 'notifications' area of the app
<br/> +, Jobs assigned to you can be seen via the inbox
# Click on the inbox
# Select "You and Your team assignments"
# You can now see your assigned jobs organised into 3 groups - Past, Today and Upcoming +, There are 3 tabs for each job
Columns - these are the fields that we use to define each job
Updates - this is where you can see the job history and add your own updates and photos
Info Boxes - Here you can upload files +
# Open the Machines board
# In the “Search / Filter Board” oval box at the top left, Filter by the customer name (just a few letters are needed)
# Click on the “Service Contract” column
# Type “General” and then select “General On Stop” or “General On Hold”
Repeat for each machine this applies to (some machines may be under warranty)
+,
# Open the Machines board
# In the “Search / Filter Board” oval box at the top left, Filter by the customer name (just a few letters are needed)
# Click on the “Service Contract” column
# Type a few letters of the customer name and then select the appropriate existing contract
+
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