This is a property of type Text.
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Output testing will be carried out under a no-emergency stop situation
ensure pcl coupling is used for ability for quick disconnection
Ensure all colleagues are aware of testing and ensure good working practise is followed +, Blank off all unused bulkhead and connection ports not required +, Ensure soft start adjuster is fully wound out
Set air service unit to 6 bar
<br/> +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, '''<u>Please Provide Fastener details and hole positions for drilled holes to fit lights if required</u>'''
<u>'''Please Provide photos of this step'''</u>
Fit Pre assembled lights to roof panel
Ensure nyloc nuts are used to back of fixings on light assemblies
Fit cable tie bases
Attach Cables from lights to tie bases +, <u>'''Please Provide photos of this step'''</u>
Fit Beacon assembly to roof +, …
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Attach 7 off M0001127 Cable Tie Base (m6) as shown using M5 x 10 button sockets +, Identification numbers
951
959
1 Cut 2 6mm black air pipes long enough to run the indicated route
2 Identify each pipe, one 951 and one 959
3 Connect pipes to gate as indicated and leave pipes to loom later +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Confirm positioning
Clamp assembly can be fitted in two positions, 2 set =s of fixing holes are present
Ensure clamp is fitted as per photo +, Attach clamp assembly using 4 off M8 x 60 socket caps and heavy M8 washers
Finalise bolts +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Apply liberal grease to all bearings within rollers +, Dimples in H0005185 Shaft are not used in this application.
When fitting shaft , position dimple 180 degrees opposing M6 fixing point in backfence +, …
Clean all threads in frame using standard taps +, Fit 4 off M12 set bolts with M12 nut and copper slip to frame for levelling
Position black levelling pads beneath each bolt +, Level X axis using indicated faces
Ensure Y axis level is maintained when adjusting X axis
Take an average over the 4 indicated points to set x axis level +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Fitting of turntable base requires a 2 man lift to fit into position
Ensure the following are observed before commencing fitment
Pinch points are present when fitting base. Ensure all handlers are aware of dangers
Ensure handlers are aware of full procedure for fitting
ensure routes are clear of obstacles and work area is safe for lifting
Ensure all components on base are correctly tensioned before commencing lifting
Ensure correct handwear is used for protection
Ensure correct manual lifting method is used by individuals +, 3 person lift
1 Manoeuvre assembly in from side of frame as shown, lifting assembly at an angle
2 when entered frame , lower rear section first onto mounting angles
3 Lower front section onto mounting angles
4 adjust position of frame to align M8 taped holes and slots in frame +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, attach brace supports to turntable plate
'''<u>Do not tension brace 2 , add adhesive ready for next step</u>'''
Orientate as shown
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<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Ensure indicated faces are set flush</div>
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Use M8 x 35 Socket caps and A form washers .
Use 2 off 8mm x 24mm dowels in brace support 1 that aligns with dowel holes in turntable base +, Fit web using 6 of M8 x 25 socket caps
Use to set pitch of brace supports, Tension dowelled upright side first
Adjust to set indicated faces flush
Finalise fasteners on brace supports and web +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Fit Damper bracket to top of shafts using 2 off M8 x 20 socket caps. Do not apply adhesive and only add light tension to these bolts +, 1 Support upstroke plate in extended position
2 Fit guard using 2 off M5 16 countersunk hex bolts
3 Adjust damper bracket position to centralise guard on saw blade
<div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...If enough movement is not possible, it will be required to machine adjustment slots to gain extra movement. See supervisor</div>
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4 Remove guard , individual remove and add adhesive to fasters and apply final tension
5 Refit guard and check correct position of guard in relationship to saw blade +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Check frame has M6 rivnuts installed
If not present install with riv nut applicator
Riv nuts must be flush with box section face +, 1 Grease eject support blocks
2 Assemble with pre built support block
3 Fix to frame with M6 x 60 socket caps . Do not use adhesive at this point
4 Check for smooth operation +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Attach d0004542 bracket to frame as shown . Use 2 off M8 x 40 socket caps with A form washers +, 1 Attach prebuilt centralise lever to bottom turntable shaft, use 2 off M8 x35 socket caps to mount clamp , but do no add tension to fasteners
2 Attach cylinder rod end to centralise bracket as shown using 1 off M10 x 50 set bolt and A form washer . Fit spacer D0004407 between block and spherical bearing . Do not add adhesive to this fastener yet +, …
Use locktite 243 on all fasteners
Use loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Attach pre machined back fence support to main frame
Use 4 off M8 x 25 socket caps , do not apply adhesive
Set assembly to maximum height position in fixing slots +, Attach pre build roller fences to backfence support bar using M6 x 35 socket caps . Do not apply adhesive +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Recheck alignment once final tension is added to all fasteners
Check all clamps more freely up and down pillars when quip clamp has tension removed +, Use soft hammer to adjust pillar position to be flush with cut table
Check position using engineers square as shown
Add final tension to M8 securing fasteners +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Recheck all settings once final adjustment has been made
Roller squareness to cut tables
Roller height to cut tables
Parallel to back fences +, Recheck all settings once final adjustment has been made
Roller squareness to cut tables
Roller height to cut tables
Parallel to back fences +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Assemble air gun assembly to bulk head fitting and fit to air gun bracket +, Connect 8mm red pipe between air gun regulator and airgun bulkhead +, …
Output testing will require valve operation with no e/s circuit
Ensure the following
Work area is clear from all components not required for testing
All colleagues are aware of the procedure being undertaken
No additional colleagues are working on the module
PCL coupling is accessible to release pressure in case of emergency
Testing procedure is fully adhered to +, Wind fully out soft start screw situated on top on main air service unit +, Ensure all open ports and trailing pipes are suitably blanked +, …
Output testing will require valve operation with no e/s circuit
Ensure the following
Work area is clear from all components not required for testing
All colleagues are aware of the procedure being undertaken
No additional colleagues are working on the module
PCL coupling is accessible to release pressure in case of emergency
Testing procedure is fully adhered to +, Fire and hold valve
Set regulator to 0.2 M.P.A
Saw head should move towards rear of machine
Should retract when valve released
<br/> +, Fire and hold valve
Infeed side z block should fire towards back fence
Should retract when valve released +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Measure and cut acoustic foam to internal area of front door using cutting board and straight edge
Cut Acoustic foam to clear switch mounting block
Approximate size 755 x 845mm . Measure to define exact measurement +, <u>Peel back small area of acoustic foam backing</u>
Position and neatly align within door aperture
Remove all adhesive backing and finalise acoustic foam +, …
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