This is a property of type Text.
R
'''<u>Tools Required</u>'''
None
'''<u>Parts Required</u>'''
M0000277 Euro Container Ext 800x600x319mm Int 755x555x295 (ZX) x 2 +
'''<u>Tools Required</u>'''
Duct tape
'''<u>Parts Required</u>'''
M0000116 Ø200mm to 3 way (Ø125mm) extractor pipe connector x 1
M0000118 Ø200mm - 90 deg Bend Ducting x 1
M0000185 Ø125 mm ID 45 degree bend x 1
M0001045 Rigid Ducting Ø125 x 1000mm x 2
M0001213 Rigid Ducting Ø200mm x 500mm x 2
M0001214 Rigid Ducting Ø200 x 2000mm long x 3
M0001228 Extraction Unit inlet taper x 3
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'''<u>Tools Required</u>'''
Standard spanner set
Standard hex key set
'''<u>Parts Required</u>'''
D0015142 monitor mount post
E0001186 Monitor 32"
M0001060 monitor mount +
'''<u>Tools Required</u>'''
Standard hex key set
Standard spanner set
1 meter spirit level
Tape measure
'''<u>Parts Required</u>'''
D0015326 transfer gate upright x 4
D0015334 ZX fence corner post x 2
D0015607 Fence 11 support beam x 4
D0015335 ZX fence cross post x 4
D0010202 Frame joining plate x 2
D0015232 Fence mounting bracket x 2
M0001016 angle bracket x 2
M0000516 adjustable foot x 2
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'''<u>Tools Required</u>'''
Standard hex keys
Standard spanner set
Standard drill set
Standard tapping set
Tape measure
Rule
'''<u>PartsRequired</u>'''
P0000458 x 1
P0001069 x 1
P0001022 x 1
D0001933 x 1
P0001008 x 1
P0000010 x 3
P0001009 x 1
P0001102 x1
P0000009 x 1
P0001163 x 4
P0001073 x 1
P0000159 x 3
P0001101 x 1
P0001108 12mm tee x 1
P0001186 x 3
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'''<u>Tools Required</u>'''
Standard hex key set
Standard HSS drill set
Standard tap set
Cutting disc
'''<u>Parts Required</u>'''
C0001275 Printer: ZD421 Direct Thermal (Not Incl. C0001276 P&P)
C0001276 Peel & Present for ZD421 Printer
D0016333 Bruehl Fence panel 1700 x 800 x 2
D0016334 Bruehl Fence panel 650 x 800 x 2
H0005178 Safety Table Extension x 1
M0000033 Frame End Cap 50 x 50 x 1
M0001207 Bruehl Fence Clip x 14
P0000069 Tube to tube fitting 6mm x 1
R0015290 Saw Outfeed Bench Assemble Top guard x 1
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'''<u>Tools Required</u>'''
standard hex key set
Standard spanner set
Standard HSS drill set
Standard tap set
Utility knife
'''<u>Parts Required</u>'''
B0000441 Conveyor 3580mm x 300mm x 1
B0001013 Conveyor Motor SEW - WA 10 x 1
B0001177 Pair conveyor side cheeks and bearings slave x 2
M0000133 Conveyor Belt XL-AS 7350 x 300 B x 1
P0000200 Elbow Adaptor 6mm - M5 x 3
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This upgrade utilises upgraded parts to ensure a mechanical fix is maintained between the SR axis gearbox and main drive pin , whilst also giving the ability once upgraded for the gearbox to be removed with minimal mechanical time.
three main parts will be replaced in this upgrade, obsoleting the removed parts
Main components of upgrade
D00004019E Turntable Mk5
D0004033E Alignment disc Mk5
D0004147E Turntable shaft Mk5 +
There have been cases of software crashing on the Stuga front end software, but the machine will continue to cut the holes and slots on the bar and eject it to the transfer table.
This creates the situation that the bar is physically finished, but the software has not registered it as finished.
This can lead to confusion for the operator and put the bar queue out of sync, which can lead to wasted profile +
Wen creating a new project on conversion from a TwinCAT2 to TwinCAT3 system, there may be a reference to a an unrequired NCi licence (interpolation)
<br/><div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...Interpolation is the term used for the maths required to run two or more axes together and variable speeds to create a shape, like a diagonal line or circle</div>
</div><br/> +
The datum pin on the old ZX4 at Sidey was recommended to be changed at my last service visit. Unfortunately there are quite a few different datum spindle plates and we were having problems tracking down the correct one so it was decided that I would be sent out the new replaceable datum pin carrier as Sidey have a small machine shop I could use to modify the existing plate to make it fit. Unfortunately the mounting holes of the new carrier interfered with the mounting holes of the pneumatic cylinder so it couldn't be used.
After taking dimensions of the existing plate for identification I realised there was actually a very small and quick repair that could be carried out until the correct parts were identified.
All you need is a cordless drill, a 2.5 and a 3.1mm drill, M3 tap and an M3 x 15mm cap head screw. +
The Baldor Microflex drive with Beckhoff motor was a drive system combination that has now been superseded with a better performance system using an RS Automation Drive and motor combination
The Part number for the upgrade is R0019052X Kit: X Axis Replacement using RS Automation +
To replace a broken PLC requires the installation of the original project. This project needs to be made aware of the new hardware, along with the Stuga software +
S
Access for machinery is limited at the Saje factory.
The machine will be delivered in the following modules, that should be unloaded from the lorry in this order
#Electrical Cabinet
#Machining centre base module (1.8 x 2.2m)
#Infeed module (2.4 x 9.0m)
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Basic Steps:
# Use blade up and rotation of axis to determine centre of rotation and aligne saw saw beds accordingly
# Align rabbit teeth to centre of rotation - adjust in Y direction with maytec clamp mounting bar,in X axis along clamp bar +
Bullet pointed checks to determine correct alignment of key components within Sawing unit +
The Zx5 and Zx5e have an upgraded system on the saw centralising which takes the best mechanical features of the standard saw centralising, yet adds an ability to move the central point for Y notches.
In general, this makes it easier to set up, because the overall centralise position can be changed in software , rather than adjusting a cylinder offset, and also to fine tune the centralise position for different profiles
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...With the ability to tweak settings comes the real danger that too many tweaks cause confusion. Therefore when setting up, ensure all fine adjustments are reset to zero. Be aware that changing the arrow head position permanently will also alter Y notch depths</div>
</div><br/> +
The "Delrin" or "Oozenest" system used on the transfer table rails is a simple, compact and low friction solution for linear transport.
However, it can be susceptible to premature failure if the journals are under too much tension. This tension forces the V shaped journals apart. If unchecked, and the journal fails, the aluminium rail will then be worn away. +
It is very important to ensure the gripper nose and heel is correctly set up. This assembly is subject to a lot of wear and tear and maintenance is very important. Incorrect setting or play in this assembly is a major cause of accuracy issues +
Setting the pressure and clutch tension on the loading wheel is critical for the reliable and accurate running of the machine
If set incorrectly, the profile will slip and not load correctly or will not give an accurate start position for the datum holes
The goal is to set the system to a "goldilocks" zone where there is enough pressure and clutch tension to reliably load a bar, but not too much so the clutch limits any correctional movement from the gripper arm on loading
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...It has been demonstrated that the clutch can easily untighten if the castellation is not done up correctly. The video demonstrates how easy it is for the wheel to become loose</div>
</div> +
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