Press the Planning Tab > Read demand > ok
The demand will then read with a load screen. Once this has finished move on to the next step +, We are looking to make sure any assemblies or builds are linked at this stage.
There is a column that can be activated to easily show this.
Assemblies ('R' codes) with a sales order reference must be linked.
Also when running a new build through ('J' code) this must be linked.
To Link, click to highlight the line required then press link button. (Hold Ctrl and click to select multiple lines)
When the next screen opens, double check the correct codes have been selected and press ok.
These part codes will now be fully linked and ready to run through MRP +, Click on 'Run MRP'
This can take anything between 20-45 mins depending on the amount of parts that will be required .
Once finished we click on 'MRP from the 'links' tab on the side menu.
Next 'Change view' to 'Recommendations' +, …
Including the chop saw table
Leaving a clear route for the 2.4m x 7.5m table to roll in +, Pictures show triangulation distances. +, The full width of this route will need to be cleared +, …
Ensure all faces being checked are clean and free from dust and swarf .
Accuracy of level reading is vital in this operation +, check level in the 2 indicated areas +, check level in the indicated area +, …
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...If the rack is adjusted to "heavily" it will push too hard upwards on the bottom roller</div>
</div> +, The top journals are eccentric.
Adjustment is via an 8mm spanner on the bearing stem
The tension onto the rail should be adjusted so that:
* the Journals are touching top and bottom
* Rotation of the journal is still just possible (but tight) between the thumb and forefinger
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...It is very easy to overtighten this journal and it will still appear to work</div>
</div><br/> +
when it is in this position - Fully bottomed make sure the Grip on comes down but doesn't catch the Grip nose.
Notice the Dead stop bolt at bottom is hard up then set grip switch bolt so that the dead stop bolt gap is no more than 1mm when grip switch goes off. +, See - [https://stuga.dokit.app/w/Mk10%20Gripper%20Setup Mk10 Gripper Setup] +
In order to read the motor plate we need to know 3 pieces of information
*Whether the motor is wired in star or delta
*The frequency at which the motor is running
*The voltage at which the motor is running
Whether the motor is wired in star or delta depends on the application. Refer to the electrical diagrams to find out which it is. For example, the saw blade motor is wired in star, whereas most extractor motors are wired in delta.
The UK standard for a three phase electrical supply is 415v at 50Hz. Unless the supply to a motor runs through an inverter (i.e the spindles) this is also the standard for our machines.
Using the picture on the right as an example, we know the motor will be running at 50Hz (1) so we can disregard the information on the right of the plate as this provides figures for a 60Hz supply.
Looking at the box numbered (2) we can work out that this motor would be wired in delta if it were running on a single phase 230v supply. However, we know that this is a three phase supply and will be wired in star. So when we move on to the box numbered (3) we will be looking at the number on the right hand side of the slash.
Therefore, this particular motor would need an Overload Relay set to 3.00A. +, Using the example motor from the above step, this Overload Relay would need to be set to 3.00A.
<br/>
* Lift the plastic cover that covers the dial to the left hand side of the rocker switch.
* Using a small screwdriver, turn the dial to the required amperage (or as close as possible!) It is better to set the dial slightly over than slightly under if you cannot get it exact.
* Replace cover +
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Incorrect L/D setting will make the sensor read back to front</div>
</div>
# Turn L/D adjustment clockwise so it is on its maximum "L"
# Turn anticlockwise until Yellow light comes on
# Turn clockwise until Yellow light goes off +, Set range to 80-100mm using your hand or a piece of profile.
# Place the object to sense at the "just off" position
# Adjust sensitivity clockwise until Yellow light goes off
# Check by moving the bar into "just on" position +
Remove the PC from the Dell box with power adapter and power cable. Keyboard and mouse (if supplied) can be returned to stores (not needed here) +, (it slides forward) +,
# Detach the fan cooling housing covering the processor and RAM sockets. ''(catch at rear of housing)''
# Get RAM module from kit and insert in spare memory socket ''(already at least one RAM module present)''
# Reattach the fan cooling housing as before.
+, …
Navigate to Settings->Parameters +, Enter the time you would like the email sending in the parameter ‘productionEmailTime’
Click Ok to update the parameter +, Enter the email addresses of the recipients in ‘productionRecipients’
Separate multiple email addresses with semicolons.
<br/> +, …
Plug in the power cable and ethernet cable to the back of printer, then turn the printer on with the switch at the back. +, Press and hold the feed button for 1 flash - this will print various printer information labels.
The second to last label out of the printer will have an IP address that has been automatically assigned - note this down
<br/> +, In a web browser, type in the IP address of the printer
<div class="icon-instructions pin-icon">
<div class="icon-instructions-icon"><i class="fa fa-thumb-tack"></i></div>
<div class="icon-instructions-text">...Note: The IP address will be different to the one in the picture, it depends on you own setup</div>
</div><br/> +, …
* Connect Keyboard and mouse
* Connect network
* Connect monitor
+,
* Customer Name
* PC name (use standard naming protocols)
<div class="icon-instructions pin-icon">
<div class="icon-instructions-icon"><i class="fa fa-thumb-tack"></i></div>
<div class="icon-instructions-text">The build number is used with different suffixes
-FE for Front End
-S for the second PC on the saw side of an 2-PC flowline / ZX model</div>
</div><div class="icon-instructions info-icon">
<div class="icon-instructions-icon"><i class="fa fa-info-circle"></i></div>
<div class="icon-instructions-text">...The VM (virtual machine) is only needed on the -FE PC.</div>
</div><br/>
+, The backup can be retrieved in several ways, depending on the state of the PC you are replacing and how up to date the backup is
# Teamviewer in to the original PC and copy the backup over
# Restore from Teamviewer bacup - see [[Restoring a Teamviewer Backup]]
# Restore from a Stuga backup
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...If a backup is not available, an engineer visit will be required to set the machine up from scratch</div>
</div><br/> +, …
Use IPScan to find the address +, Set the password to the normal Stuga password
[Not given here because this is a public website]
<br/> +, Skip setting up cloud users
Add nonsense to the product registration - this is not required +, …
All refurbished Ecolines will now be provided with USB barcode scanners. This may be a hand held device or an 'Orbital' scanner attached to the infeed table depending on the customer's preference.
Use the provided cable to plug the scanner in to the nearest available USB port. There will be 2 USB extension cables coming from the PC inside the cabinet. One will go to the console to control the keyboard and the touchscreen and the other will go to the infeed table junction box to control one or two barcode scanners. +, On an Ecoline, we want the barcode scanner to add an enter key after it scans so that our software knows which piece to bring up. This is called 'Carriage Return' or 'Line Feed' (from the old typewriter days).
Use the barcode scanner to scan the correct barcode in the manual. You should hear a chime to let you know that it has been successful. If using the online manual, you may need to print the relevant page as the scanners sometimes struggle to read off a screen. +, Open up Notepad on the screen and scan any barcode (except the ones that change the functions in the manual). This could be anything you've bought recently like a water bottle or failing that, the manual should have a barcode on the back that you can use.
Scan it a couple of times. If the numbers appear in the Notepad next to each other (1) the operation has not worked and you need to try again. If the numbers appear on new lines (2), you have been successful and the barcode reader is ready to use. +, …
If there is no power / air on the machine, disconnect Cyl8 black line to release pressure +, Release any pressure and tie to Roller bed
<br/> +, Tie to frame with wooden spacers and cushion with foam +, …
Using the T0001090 alignment tool, check each 1m section of the rack is aligned to its neighbour
<br/> +, Use F0000281 (5mmx 16mm roll pin)
Drill the steel below to a depth of 8mm
Knock in the dowel to secure
<br/> +, On the GX pinion, a spring tensioner is used to keep it in mesh
On A2030 the GX pinion tension system was locked up and needed to be freed.
Please ensure this system is working correctly +
#Datum the machine and move GY axis to zero, GZ to 25
#Place the jig against the backfence and offer it up to the Gripper Jaw
#If the GY datum is set correctly, the rear outer face of the jig should be just in contact with the rear serrated jaw
#If this is not the case, set GY datum correctly
+, If the backfence to gripper is different in this location, it will be visible by a gap or interference to the jig
Move GY axis (in 0.25mm increments) to make it touch
Log GX value vs the GY value in your table / spreadsheet
<br/> +, There may be areas where the offset changes more than others - these deserve more detailed inspection with closer GX axis increments +, …
OuA_VorDn = On then Off +,
# Select the GZ motor in the devices
# Select Brake and "Motor Brake Force" tab
# Click "Unlock"
This will release the tension on the roller
+,
# GZ Maximum is displayed in the box
# Put this in the move box and press move
+, …
Lift uprights into positions and fix with 3 x bolts each side on each upright. Fit 2 x cap heads on each rail each side +, Tension using the threaded bars nuts at the top of the uprights. Ensure pulley are level. +, Run belts and chains through onto pulleys, tensioner may need to be slackened off to fit the brackets through.
Lift the top head to be able to lower the chain and belt brackets at the rear of the uprights.
Fix brackets to upright.
Always fix chain bracket first. then belt bracket.
<div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">Always use fully threaded bolts without a shoulder</div>
</div><br/> +, …
For a Zebra barcode reader -
Use Reader manual to scan the barcode
or scan the barcode opposite
or see the barcode at [https://supportcommunity.zebra.com/s/article/Emulating-a-COM-Serial-Port-Over-USB-using-CDC-driver?language=en_US this address] +, There is a "Read Data" button on the welding page for loading current batch.
This also allows you to change the file path +, To go to windows desktop +, …
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