[version en cours de rédaction] | [version en cours de rédaction] |
m (Gareth Green a déplacé la page General Accuracy Guidelines - Start Here vers General Accuracy Guidelines for Engineers - Start Here : Separate Simplified Guidelines for Machine Operators) |
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This means that diagnosing a problem is '''difficult'''. An engineer will be presented with a ''<u>symptom</u>'' - eg "The Y notches are out". This symptom will (most probably) have <u>more than one ''root cause''</u>. To cure the symptom, '''all''' of the root causes need to be found and fixed individually. This must be done systematically - there are no short cuts. | This means that diagnosing a problem is '''difficult'''. An engineer will be presented with a ''<u>symptom</u>'' - eg "The Y notches are out". This symptom will (most probably) have <u>more than one ''root cause''</u>. To cure the symptom, '''all''' of the root causes need to be found and fixed individually. This must be done systematically - there are no short cuts. | ||
− | To sort out an accuracy problem, the first question an inexperienced engineer will ask is<blockquote>"What setting do I change to make it right"</blockquote>This is <u>nearly always</u> the wrong approach. The correct question to ask is <blockquote>"What is the root cause?" </blockquote>There is generally something that has changed / broken / worn / loosened / tripped or our of tolerance that has led to the problem. This document guides an engineer through a process to check and put right all potential root causes following this process: | + | To sort out an accuracy problem, the first question an inexperienced engineer will ask is<blockquote>"What setting do I change to make it right"</blockquote>This is <u>nearly always</u> the wrong approach. The correct question to ask is <blockquote>"What is the root cause?" </blockquote>There is generally something that has changed / broken / worn / loosened / tripped or our of tolerance that has led to the problem. This document guides an engineer through a process to check and put right all potential root causes following this [https://lucid.app/documents/view/5d25e4c7-ef2e-4481-ad4f-2b1c873c5d56 Flow Chart] process:<br /> |
− | <br /> | ||
− | # | + | #Gather Detailed and Relevant Information |
− | #Check Mechanical | + | #Identify and Eliminate External Factors ( Profile tolerances, temperature, etc) |
− | #Check Software Settings ( Factory Reference Settings ) | + | #Check Mechanical Alignments of clamps and bases |
+ | #Check for other mechanical factors that are know to affect accuracy | ||
+ | #Check Software Settings and any fine adjustments and remove mods made by the customer ( Factory Reference Settings ) | ||
#Run Accuracy checks and adjustments (Scaling and software adjustments) | #Run Accuracy checks and adjustments (Scaling and software adjustments) | ||
=External Factors= | =External Factors= | ||
Click [https://stuga.dokit.app/wiki/Accuracy_Diagnosis_-_External_Factors here] for a list of external factors that can affect machines | Click [https://stuga.dokit.app/wiki/Accuracy_Diagnosis_-_External_Factors here] for a list of external factors that can affect machines | ||
− | + | ||
+ | =Alignment of Fences and Bases= | ||
+ | Click [https://stuga.dokit.app/wiki/Accuracy_Guide_-_Fence_and_Base_Alignments here] for guides to aligning fences and bases on Stuga Machines | ||
=Mechanical Checks= | =Mechanical Checks= | ||
Click [https://stuga.dokit.app/wiki/Accuracy_Diagnosis_-_Mechanical_Factors here] for a list of Mechanical Issues that can affect machines | Click [https://stuga.dokit.app/wiki/Accuracy_Diagnosis_-_Mechanical_Factors here] for a list of Mechanical Issues that can affect machines | ||
− | + | ||
+ | = Speeds And Pressures = | ||
+ | Click [https://stuga.dokit.app/wiki/Factory_Settings_Menu here] for a guide to the factory settings of machine types | ||
=Software Settings= | =Software Settings= | ||
− | Click [https://stuga.dokit.app/wiki/Accuracy_Diagnosis_-_Software_Settings here] for a list of | + | Click [https://stuga.dokit.app/wiki/Accuracy_Diagnosis_-_Software_Settings here] for a list of Software Settings that can (sometimes unwillingly) affect machine accuracy |
=Accuracy Check Procedures= | =Accuracy Check Procedures= | ||
− | Click [https://stuga.dokit.app/wiki/Accuracy_Diagnosis_-_Tests here] for | + | Click [https://stuga.dokit.app/wiki/Accuracy_Diagnosis_-_Tests here] for Accuracy diagnostics and tests<br /></translate> |
− | <br /></translate> | ||
{{PageLang | {{PageLang | ||
|Language=en | |Language=en |
This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further
Auteur Gareth Green | Dernière modification 10/08/2023 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
This is the launch page for starting an accuracy journey on any Stuga machine. It contains general principles to follow and signposts further procedures and pages to investigate further
Accuracy TM018B_Microline_and_ZX3_V_Notch_Blade_Setup_image7.jpeg
Start by proving what is correct, then you will find out what is wrong ( - Glenn Forde 2019)
Sawing and machining centres are complicated systems. There are many interconnected mechanical components and many software settings. All these systems need to be set up correctly and precisely for the accuracy of the whole system to be correct.
This means that diagnosing a problem is difficult. An engineer will be presented with a symptom - eg "The Y notches are out". This symptom will (most probably) have more than one root cause. To cure the symptom, all of the root causes need to be found and fixed individually. This must be done systematically - there are no short cuts.
To sort out an accuracy problem, the first question an inexperienced engineer will ask is
"What setting do I change to make it right"
This is nearly always the wrong approach. The correct question to ask is
"What is the root cause?"
There is generally something that has changed / broken / worn / loosened / tripped or our of tolerance that has led to the problem. This document guides an engineer through a process to check and put right all potential root causes following this Flow Chart process:
Click here for a list of external factors that can affect machines
Click here for guides to aligning fences and bases on Stuga Machines
Click here for a list of Mechanical Issues that can affect machines
Click here for a guide to the factory settings of machine types
Click here for a list of Software Settings that can (sometimes unwillingly) affect machine accuracy
Click here for Accuracy diagnostics and tests
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