Attribut:Introduction

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Utilisation427

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The TweinCat system is linked together by remote modules throughout themachine. If any one of these modules loses coms or power it can show up in a n Estop/safety circuit/spindle fault. If not familiar with the system this can lead to lots of time wasted checking for the above faults when it could be a simple dropped voltage caused by a loose or damaged connection, or indeed a faulty network connection between modules. This guide will show how to use TwinCat to point you in the right direction, rather than crawling about on your hands and knees looking for blinking lights. Thanks Glenn and Joel for stepping me through this enough times to make it eventually stick @darrenC +

Placing a TwinCAT3 Machine Under Source Control +

<div class="icon-instructions caution-icon"> <div class="icon-instructions-icon"></div> <div class="icon-instructions-text">...Note - This dokit is now obsolete - the sourcetree system has been replaced by the internal one in TcXAEShell</div> </div> Click [https://stuga.dokit.app/wiki/Changing_Version_Control_to_Visual_Studio here] for the latest procedure For many years, the source code for the PLCs has resided on the G:\drive and then a copy on each and every one of the PCs used to edit the code, so at least one on each machine. This is a recipe for disaster because maintaining all the copies and version numbers is incredibly difficult and adds a lot of time overhead to fixes and changes. This has worked because there has been only one developer, but this is set to change in future as more programmers will be trained and tracking versions becomes more difficult From 2020, the PLC code version control has been improved by using an industry standard source control system called "Git" along with "BitBucket" to store the PLC code in the cloud. The program "SourceTree" is used to commit, push and pull the changes [https://www.atlassian.com/git/tutorials/what-is-version-control Click here] for an introduction to version control using Git This tutorial is a step by step guide to setting up an existing machine or diagnostic PC to a standard uses on all Stuga machines to enable quick, easy and stress free version control. +

Programming RS Automation Servo Drive Parameters +

The RS Automation drives are used on refurb Stuga machines to drive axes. They are set up electronically for each axis using a software tool called RSWare and programmed with a USB cable +

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R0000088E Stage 1 Spindle assemble +

'''Tools Required''' Standard hex key set 5mm hex drill bit Drill Driver Ball pien hammer Nylon block 0.05 Feeler gauge '''Parts Required''' B0000045 linear rail x 8 B0000044 linear railx 4 B0000173 blanking caps x 68 B0000046 bearing x 24 D0007816 nipple extension x 12 B0000233 grease nipple metric fine x 24 D0007724 double slide base x 4 D0007725 single slide base x 4 +

R0000164 Spindle Build +

Clear build instructions for the assembly of R0000164 spindle assembly +

R0000164 Spindle Disassemble for Required parts +

Obsoletion of main pcb tooling holder shaft has created inability to supply replacement spindle units that have failed on site. This procedure will extract required parts from failed units to provide a supply of parts required to create exchange units for R0000164 spindles +

R0000204 Notching gear boxes assembly +

For longevity and correct running , it is imperative these units are assembled to the correct tolerances and assembled in the way detailed by this procedure Tools required Standard Hex Key Set Castle nut spanner Loctite 243 thread lock Loctite 641 bearing fit Mandrel jig Grease applicator Fe10 solvent spray +

R0000299 Stroke assembly rebuild +

The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1 +

R0000299 Stroke assembly rebuild Part 2 +

The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools / consumables Required''' Standard hex key set Standard spanner set Large adjustable spanner Drifts and punches Ballpein hammer Soft hammer FE10 Solvent Hylomar Gasket '''Parts Required''' Kit R0000299 containing B0000043 Double Angular bearing 15 I?D 35 O?D 15.9 long rubber seal 3 x 2 B0000105 Double Angular Bearing 15 I/D 35 O/D 15.9 Long x 1 B0000335 3ph Brake motor 2 pole 3000rpm x 1 B0000380 Double Angular Bearing 25 I/D 52 O/D 20.6 Long + rubber seal x 2 D0000059 Damper Bridge x 1 D0000062 Damper Bridge Boss x 2 D0007730 ZX4 V Notch Mk1 Spindle Shaft x1 D0007867 Bevel Gear (Left) x 1 D0007868 Bevel Gear (Right ) x 1 D0007873 Motor Gear x 1 D0007874 Pinion Gear x 1 D0007875 Pinion Shaft x 1 P0000165 damper x 1 +

R0000322 Tensioner Pulley Assembly +

'''Parts Required''' B0000002 Bearing: 12/28dia x 8mm Shielded x 2 D0004733 Belt Adjuster Pulley x 1 D0004735 Belt Adjuster Pin x 1 F0000028 M8 x 50 socket cap x 1 F0000059 M8 A Form washer x 1 F0000114 M8 Nut standard pitch x 1 B0000016 28mm internal circlip x 1 '''Tools Required''' Bearing Press FE10 Solvent aerosol Loctite 641 bearing fit Internal circlip pliers +

R0000558E Bench Assemble Base and Turntable +

'''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1 +

R0000558E Bench Assemble Base and Turntable Part 2 +

'''Tools Required''' Standard hex key set Standard spanner set Heat gun Large Internal Circlip pliers Standard circlip pliers 8mm hand reamer Grease gun Torque wrench '''Parts Required''' B0000028 Thrust Bearing 140 I/D 180 O/D 31 Long (FAG) x 1 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001087 Angular Contact Bearing 70 I/D 125 O/D 24 Long x 1 B0001088 Circlip 125mm Internal x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 C0001179-100 Gearbox NPTO 100-1 x 1 D0004019E Turntable Mk5 (5334E) x 1 D0004033E Alignment Disc Mk5 x 1 D0004147E Turntable Shaft Mk5 x 1 D0004320E Thrust Bearing Housing Mk5 x 1 D0004336 Stay Bar x 2 D0004514E Turntable Base Mk5 x 1 D0004516 Front Bearing Block (5294) x 2 D0010778 Turntable Stop Arm x 1 D0010796 Turntable Housing Cover x 1 H0004631 Shaft 30mm: Base Slide x 2 M0001176 M6 Stainless lock washer x 4 D0015663 SR Axis Motor Guard x 1 +

R0000570B Bench Assemble 1st stage Ejector +

'''Tools Required''' Standard hex key set '''Parts Required''' B0000033 Linear Bearing: Ø20 x 30 Compact (Metal Case Only) x 6 D0004015 Front Slider (5301) x 1 D0004016 Rear Slider x 1 D0004329 Rod End Plate (5304) x 1 D0004420 Extension Linear Block x 2 H0004630 Shaft 20mm: 345 Ejector Crossx 1 +

R0000571 Fit and Level Cut Tables , Finalise Eject +

27/08/2025 Moved to Confluence Click [https://stuga-ltd.atlassian.net/wiki/external/MmM3NTNhNjMxMDc2NDJjZDkzNzIyYjE0Y2VhNTg4OGY Here] +

R0000572 Bench Assemble Centralise Assembly +

25/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/MzI5NWVmMTQwMThlNGI0OWJhYWM3NDlhYTYzOWFlMTc Here] +

R0000574 Fit Motor and Swarf Chute +

'''Tools Required''' standard hex keys Standard spanner set 1 meter steel rule Copper slip Chute flap template jig Standard Hss drills Standard taps Ratchet 3/8 drive and 13mm socket Copper/hide hammer '''Parts Required''' B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0001175 Saw V-belt (special size 987mm) for 500mm blade x 2 D0005628 Saw chute infill panel x 1 H0004637 Offcut Chute (H0005333) x 1 H0004660 Chute Bracket x 1 P0000609 Reed Switch Mount (Tie Bar) x 3 +

R0000699 Bench assemble drive chains +

'''Tools Required''' Drill Driver Pozi 2 attachment '''Parts Required''' B0000056 x 9 D00007776 x 9 D0000399 x 171 F0000249 x 342 +

R0000699B Bench Assemble Drive chains +

02/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/N2YyYmU0ODg2OTI4NDM1YjkzZjU3NTNlMTBmZDRjN2U Here] +

R0000706 Bench assemble Infeed Datum rollers +

02/09/2025 Moved to Confluance Click [https://stuga-ltd.atlassian.net/wiki/external/ZWEwNjliYjNlYTBiNDgxMTkwMWQ3NGFmNDIxMTYyMmI Here] +

R0000711 Rotary Base Assembly REV2 +

Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1 +