Attribut:Introduction

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Utilisation393

R

R0000706 Bench assemble Infeed Datum rollers +

'''Tools required''' External circlip pliers Standard hex key set Pipe cutters Pneumatic identification numbers '''Parts Required''' B0000062 Circlip 20mm External x 6 D0001176 Washer : bearing shim x 3 D0001333 Roller Ø40 x 80 c/w bearing x 3 D0001334 Roller Ø40 x 102 c/w bearing x 3 D0003108 Shaft 20mm: 146mm Clamp Roller Shaft x 3 D0007677 Infeed Base Rail (D2972) x 1 D0007942 Shaft 20mm: 119.4mm ZX Datum Roller Circlip x 3 D0010896 Infeed Clamp Blower Vert x 1 D0010897 Infeed Clamp Blower x 1 P0000053 6mm T (P16) x 1 P0000160 Fitting: Flow Controller In Line 6mm x 1 +

R0000711 Rotary Base Assembly REV2 +

Detailed steps to correctly install rotary gear and journals Checks for correct installation of oil feed system Tolerance limits and requirements '''Tools Required''' Standard hex key set 0-25mm micrometer Ring support blocks for assembly Work Table Mag Base and D.T.I Hepco flat spanner 17mm socket Torque Wrench '''Parts required''' D0006423-2mod Drive ring x 1 D0007651 Face plate x 1 B0000185 journal x 6 B0000186journal x 2 D0006503 Journal washer x 8 D00007692 wiper x 4 D0006521 x2 D0007693 x 2 D0007713 rotary ring cap x 1 +

R0000712E Rotary Trunking +

'''Tools Required''' Standard set Hex keys Standard socket set Countersink bit and drill Copper/hide hammer Standard hss drill set '''Parts Required''' D0006210 pre assembled energy chain D0003929 Access panel D0003930 Circular guide D0003985 Upper circular guard D0007817 Circular guard D0001171 plug bracket P0001023 6mm y adapter x 9 P0000401 non return valve +

R0000713E Bench Assemble R Axis Limit Assembly +

'''Tools Required''' Standard hex key set 38mm spanner '''Parts Required''' B0000122 Glacier Bush 12 D 14 D 15 Long x 4 D0007454 Stop Sub Base OH (D8377) x 1 D0007455 Stop Damper Housing OH (D8378) x 1 D0008377 Stop Sub Base (D7454) x 1 D0008378 Stop Damper Housing (D7455) x 1 D0008380E Stop Slide Finger ZX4 Mk5 x 1 D0008383 Cross Joiner x 1 D0010756 Proximity Switch Mounting Block Reduced Size x 1 E0000336 Sensor: M8; 2mm, PNP N/O, M8 conn x 1 H0008379 Shaft 12mm: 263mm R Axis Limit Stainless x 2 P0000235 MC Series self compensating Damper x 2 +

R0000728 R0000729 Stroke Assembly Dismantling +

Assemblies fitted to MK1 ZX4 will require refurbishment at some point of life cycle. The following instructions should be followed to ensure that correct assembly and setting are performed '''Tools Required''' Standard hex key set Standard spanner set Double pin saw flange spanner Drifts and punches Ballpein hammer Soft hammer Degreasing bath +

R0000738 Pneumatic Installation +

'''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators +

R0000738 Pneumatic Installation Part 2 +

'''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators +

R0000738 Pneumatic Installation Part 3 +

'''Tools Required''' Pipe cutters Pipe identification numbers '''Parts Required''' D0015703 Air Gun Bracket x 1 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000046 Fitting: 'Y' Adaptor 6mm x 4 P0000053 6mm T (P16) x 2 P0000075 Parallel Y Connector 8mm x 1 P0000077 Straight Adaptor 8mm - 1/8BSP x 3 P0000160 Fitting: Flow Controller In Line 6mm x 4 P0000161 Plug-in Reducer 6mm Tube 8mm Fitting x 6 P0000401 6mm inline non return valve x 2 P0000470 Valve: 5/2 PnPnu 1/8BSP x 1 P0000513 Ball valve with QS connector x 1 P0000551 6mm inline Quick Exhaust Fitting x 6 P0001106 Plug in reducer 12mm to 8mm x 7 P0001107 12mm Y connector x 8 R0015114 Bench Assemble Valve banks and Regulators +

R0000962E Bench assemble Y axis Components +

'''Tools Required''' Standard hex key set Fine emery tape solvent Standard drill set '''Parts Required''' B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 2 B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 1 B0000236 90 Deg Grease Nipple M6 ST/ST x 1 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1 D0006488 Y Leadscrew Sleeve x 1 H0007789 Y Leadscrew x 1 +

R0000963E Bench Assemble Z axis Components +

<nowiki>'''Tools Required''' Standard hex key set Standard spanner set Emery tape Standard HSS drill set Hand reamer Standard tap set '''Part Required''' B0000086 Ball Bearing 15 D 32 D 9 Long + seals x 4 B0000139 Double Angular Bearing 20 D 47 D 20.6 Long + seals x 2 B0000351 Bearing 40mm O/D 17mm I/D 17.5mm Wide x 2 C0001122K Servo Motor: Beckhoff AM8032-1E10 (Keyed) x 1 D0001926 Servo Drive Coupling M20 (Ø14mm) Beckhoff x 1 D0006501 Z Leadscrew Sleeve x 2 D0007629 Cylinder rod Extension x 4 D0007732 Sprocket Idler Shaft x 2 D0007733 Sprocket Mounting Block x 2 D0008090 Retaining Collar x 1 H0007715 Z Sprocket 33 Teeth 3/8'' pitch x 2 H0007790 Leadscrew Z(Includes Re-balling) x 2 P0000007 Straight Adaptor 6mm - 1/8 BSP tapered thread x 2 P0000010 Elbow Adaptor 6mm - 1/8 BSPT (Taper thread) x 2 P0000023 Fitting: Hex Nipple 1/8 BSP x 2 P0000024 Fitting: Hex Nipple 1/4 BSP x 2 P0000026 Silencer 1/4 BSP x 4 P0000051 Fitting: Straight Adaptor 6mm - 1/4 BSPT x 4 P0000140 Fitting: Quick Exhaust Valve 1/8" x 2 P0000145 Tee-Equal 1/4BSP Galvanised x 2 P0000200 Elbow Adaptor 6mm - M5 x 2 P0000229 Pneumax VDMA 40 x 300 Magnetic x 4 P0001038 Fitting: SMC 1/8" BSP to Ø6mm Elbow White x 4 P0001174 Fitting: Pilot Check Valve 1/4" (Flow & ZX) x 2 </nowiki> +

R0000971E Bench Assemble R Axis Gearbox +

'''Tools Required''' Standard hex key set Standard spanner set Tensioning jig Standard HSS drill set 300mm rule '''Parts Required''' B0000062 Circlip 20mm External x 2 B0000092 Belt: Toothed 640-8MGT 20 (R Axis) (KEVLAR) x 1 B0000095 Bearing NR6004 2RS with snap ring (NSK) x 2 C0001211 Gearbox NP035s 5:1 x 1 D0000268 Rotary Drive Tooth Pulley x 1 D0001286B-2MOD Welded Ring Pinion Gear 2MOD (for 8mm key) x 1 D0006058 Gearbox Plate x 1 D0006060 Spigot Cap x 1 D0007849 Servo gearbox cap x 1 D0008585B Rotary Ring Drive Pulley (for 8mm key) x 1 D0015801 Feather Key 8mm x 8mm x 22mm x 1 +

R0002794E Mount Width sensor +

'''Tools Required''' Standard Hex key set Standard spanner set Hack saw '''Parts Required''' D0000655 Magnet mounting block x 1 E0000461B Analogue linear sensor x 1 E0000463 Captive magnet with ball joint x 1 M5 studding (consumable stock ) +

R0002913E Install and Align Rotary head Subframe +

'''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies +

R0002913E Install and Align Rotary head Subframe PART 2 +

'''Tools Required''' 300mm engineers level 2 meter straight edge 1 meter straight edge Standard hex key set Standard spanner set Z support jigs '''Parts Required''' D0000095 Bottom Plate x 2 D0006484 Front Tiebeam x 1 D0006485 Rear Tiebeam x 1 D0007681 Shaft Adjust Plate x 2 D0007683 Lower Beam Mount x 1 D0007684 Lower Beam Mount - Mirror x 1 D0007695 Platform (D8714) x 1 D0007787 Upper Beam Mount x 1 D0007835 Hard Stop x 2 D0008087 Z Servo Housing x 2 H0006025 Shaft 40mm: 939mm Flowline Y-axis x 2 H0007711 Shaft 40mm: 1350mm Microline Z (c/w M16 x 45 bolts) x 2 R0015296 Bench Assemble bearings Assemblies +

R0002916 Install Machine Trunking +

'''Tools Required''' Standard hex key set Standard spanner set Standard HSS drill set Standard tap set Disc cutter '''Parts Required''' A0000068 Top lid gusset 50x50 bend 90° Armorduct x 4 A0001065 wire basket x 0.5 A0001061 Retainer: Wire Basket Cable Tray x 2 D0000301 M/C centre trunking front lower ZX4 x 1 D0000305 M/C centre trunking rear lower ZX4 x 1 D0000306 M/C centre trunking infeed lower (D8736) x 1 D0000307 M/C centre trunking infeed front offset x 1 D0000308 M/C centre trunking infeed rear offsetx 1 D0000309 M/C centre trunking outfeed front offset x 1 D0000313 M/C centre trunking outfeed rear offset x 1 D0000324 M/C centre trunking outfeed front upper x 1 D0000325 M/C centre trunking infeed front upper x 1 D0000326 M/C centre trunking front drop x 2 D0000327 M/C centre trunking outfeed lower x 1 D0000329 M/C centre trunking infeed rear end x 1 D0000694 M/C centre trunking outfeed rear end x 1 D0007996 Trunking support pillar x 1 +

R000559 Bench assemble machined parts +

'''Tools Required''' standard hex key set '''Parts Required''' D0004142 Backfence Support Bar x 2 D0004598 Backfence Bar Support x 1 +

R000560 Bench Assemble Spindle +

'''Tools Required''' Standard hex key set Heat gun Copper/Hide hammer 240 grit disc Fe10 solvent '''Parts Required''' B0000027 Ball Bearing 30 I/D 62 O/D 16 Long + seals (Branded) x 3 B0000048 Taperlock Set SPZ 80-2 1210-24 x 1 B0000060 Double Angular Bearing 30 I/D 62 O/D 23.8 Long + seals x 1 D0004026 Bearing Housing x 1 D0004027 Saw Spindle x 1 D0004030 Lock Ring x 1 D0004031 Saw Washer x 1 D0004271 Front Saw Flange x 1 D0004272 Backing Saw Flange x 1 D0004771 Inner Bearing Spacerx 1 D0004772 Outer Bearing Spacer x 1 D0004852 Key for D4027x 1 +

R000562 Bench Assemble Centralise Top Table +

'''Tools Required''' Standard hex key set Consumable M8 studding Hacksaw and file 16mm hand reamer 1 meter straight edge '''Parts Required''' B0000034 Linear Bearing: Ø16 x 30 Compact (Metal Case Only) x 4 D0004138 Centralising Bearing Block x 4 D0004337 Slide Bar Holder x 1 D0004338 Slide Support Bar x 1 D0004545 Slide Support End x 2 D0005235 Support Post x 2 D0005236 Support Post x 2 H0004624 Shaft 16mm: 343 Centralise x 2 +

R000569E Bench Assemble Head Spindle Posts +

'''Tools Required''' Standard Hex key set Standard spanner set Internal circlip pliers Consumable 4mm yellow grease line Pneumatic pipe cutters '''Parts Required''' B0000002 Bearing: 12/28dia x 8mm Sheilded x 2 B0000032 Linear Bearing: Ø30 x 50 Compact (Metal Case Only) x 4 B0001061 Grease fitting x 6 D0004001 Head Bearing Block x 3 D0004021 Upstroke Plate x 1 D0004078 Motor Plate (5311) x 1 D0004099 Cylinder Bearing Block x 1 D0004256 Cylinder rod bar x 1 D0004343 Lower Damper Bracket (5313) x 1 D0004445 Semi circular slit strip (5533) 500mm x 1 D0004634 Chute Sawblade Strip 500mm (5532) x 1 D0004733 Belt Adjuster Pulley x 1 D0004734 Belt Adjusting Bar x 1 D0004735 Belt Adjuster Pin x 1 D0010780 Grease Manifold x 1 H0004444 Semi-circular Guard (5332) x1 P0000009 Fitting: 1/4 BSPT - 6mm Elbow x 2 P0000037 Magnetic Cylinder 40 x 185 with 15mm rod extension x 1 P0000308 Flow Controller In Line 6mm x 1 +

R000718E Stage 2 spindle assembly +

'''Tools Required''' 0.05mm feeler gauge Standard hex key set Standard spanner set Rule 6mm punch Ball pien hammer '''Parts Required''' D0007990 cylinder anchor x 7 D0007648 end plate x 4 D0007649 Double slide end plate x 4 D0007686 single motor plate x 4 D0007723 Double slide motor mount x 4 D0007687 Motor mount x 4 D0007600 Cylinder anchor x 4 D0015856 hard stop x 4 +