Autocut Regular Maintenance : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
m (Gareth Green a déplacé la page Autocut Weekly Maintenance vers Autocut Regular Maintenance : Regularity depends on usage profile)
 
Ligne 10 : Ligne 10 :
 
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{{Introduction
 
{{Introduction
|Introduction=<translate>This checklist needs to be carried out at the end of every week, in conjunction with the daily maintenance.</translate>
+
|Introduction=<translate>This checklist needs to be carried out at regular intervals, in conjunction with the daily maintenance.
 +
{| class="wikitable"
 +
|+Maintenance Intervals
 +
!Use Profile
 +
!Regularity
 +
|-
 +
|2-3 Shifts per day
 +
|Weekly
 +
|-
 +
|Single Shift Full Time
 +
|Bi-Weekly
 +
|-
 +
|Up to 50% utilisation
 +
|Monthly
 +
|}</translate>
 
}}
 
}}
 
{{Materials
 
{{Materials
Ligne 19 : Ligne 33 :
 
{{EPI}}
 
{{EPI}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Open Doors</translate>
+
|Step_Title=<translate>Lubricate grip cylinder and grip rotation bearings</translate>
 
|Step_Content=<translate>[[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]]</translate>
 
|Step_Content=<translate>[[Autocut Open Guard Doors|https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors]]</translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Lubricate Main Pusher Bearings and Shaft</translate>
+
|Step_Title=<translate>Check grip finger teeth condition</translate>
 
|Step_Content=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Lubricate Saw Lift Shafts and Cylinder</translate>
+
|Step_Title=<translate>Check grip finger gap in the closed position</translate>
|Step_Content=<translate>use grease nipple if fitted</translate>
+
|Step_Content=<translate></translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Lubricate Centralise Base Shafts</translate>
+
|Step_Title=<translate>Lubricate GZ/GY bearings/rails</translate>
 
|Step_Content=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
}}
Ligne 39 : Ligne 53 :
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Lubricate Centralise and Side Clamp Cylinders</translate>
+
|Step_Title=<translate>Lubricate GX axis rack, wiping off excess oil</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate infeed table rear fence rollers</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate and check function of profile flap paddles</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate end stop cylinder Slideway</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate infeed top/side clamp rollers</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate infeed top/side clamp shafts/cylinders</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate spindle slideways</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Grease V notch gearboxes</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate R axis datum assembly</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Grease R axis slewing ring</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate/grease Z axis shaft/bearings</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate/grease Y axis shaft/bearings</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Check Autolubrication System</translate>
 +
|Step_Content=<translate>Ensure lubricant is flowling to Y, Z, SZ and SY Leadscrews</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate ring top/side clamp rollers</translate>
 +
|Step_Content=<translate>Check the assembly for squareness and alignment</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate ring top/side clamp shafts/cylinders</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate saw top roller</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate saw rear fence rollers</translate>
 +
|Step_Content=<translate>Check for wear</translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Check saw rear fence alignment</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate/grease saw front sideclamp cylinders/rails</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate saw outfeed top clamp</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Grease SR axis slewing ring</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Lubricate/grease SZ axis bearings/rails</translate>
 +
|Step_Content=<translate></translate>
 +
}}
 +
{{Tuto Step
 +
|Step_Title=<translate>Ensure no swarf buildup under SZ axis leadscrew nut</translate>
 
|Step_Content=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Lubricate Clamp Positioner Shafts Infeed and Outfeed</translate>
+
|Step_Title=<translate>Lubricate/grease SY axis bearings rails</translate>
 
|Step_Content=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Lubricate Clamp Infeed Shafts</translate>
+
|Step_Title=<translate>Lubricate eject table cylinder/rail</translate>
 
|Step_Content=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Lubricate Clamp Outfeed Shafts</translate>
+
|Step_Title=<translate>Lubricate outfeed table eject push cylinders/bearings x 2</translate>
 
|Step_Content=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Lubricate Eject Shafts and Cylinder</translate>
+
|Step_Title=<translate>Lubricant outfeed table safety gate</translate>
|Step_Content=<translate>use grease nipple if fitted</translate>
+
|Step_Content=<translate>Check function on Service screen</translate>
 
}}
 
}}
 
{{Tuto Step
 
{{Tuto Step
|Step_Title=<translate>Lubricate Eject Push Shafts and Cylinders</translate>
+
|Step_Title=<translate>Check long length siren functionality</translate>
 
|Step_Content=<translate></translate>
 
|Step_Content=<translate></translate>
 
}}
 
}}

Version actuelle datée du 6 décembre 2022 à 14:55

Auteur avatarGareth Green | Dernière modification 6/12/2022 par Gareth Green en cours de rédaction

Weekly Maintenance Procedures

Difficulté
Moyen
Durée
30 minute(s)

Sommaire

Introduction

This checklist needs to be carried out at regular intervals, in conjunction with the daily maintenance.

Use Profile Regularity
2-3 Shifts per day Weekly
Single Shift Full Time Bi-Weekly
Up to 50% utilisation Monthly

Étape 1 - Lubricate grip cylinder and grip rotation bearings

https://stuga.dokit.app/wiki/Autocut_Open_Guard_Doors

Étape 2 - Check grip finger teeth condition

Étape 3 - Check grip finger gap in the closed position

Étape 4 - Lubricate GZ/GY bearings/rails

Étape 5 - Lubricate Side Clamp Shafts

Étape 6 - Lubricate GX axis rack, wiping off excess oil

Étape 7 - Lubricate infeed table rear fence rollers

Étape 8 - Lubricate and check function of profile flap paddles

Étape 9 - Lubricate end stop cylinder Slideway

Étape 10 - Lubricate infeed top/side clamp rollers

Étape 11 - Lubricate infeed top/side clamp shafts/cylinders

Étape 12 - Lubricate spindle slideways

Étape 13 - Grease V notch gearboxes

Étape 14 - Lubricate R axis datum assembly

Étape 15 - Grease R axis slewing ring

Étape 16 - Lubricate/grease Z axis shaft/bearings

Étape 17 - Lubricate/grease Y axis shaft/bearings

Étape 18 - Check Autolubrication System

Ensure lubricant is flowling to Y, Z, SZ and SY Leadscrews

Étape 19 - Lubricate ring top/side clamp rollers

Check the assembly for squareness and alignment

Étape 20 - Lubricate ring top/side clamp shafts/cylinders

Étape 21 - Lubricate saw top roller

Étape 22 - Lubricate saw rear fence rollers

Check for wear

Étape 23 - Check saw rear fence alignment

Étape 24 - Lubricate/grease saw front sideclamp cylinders/rails

Étape 25 - Lubricate saw outfeed top clamp

Étape 26 - Grease SR axis slewing ring

Étape 27 - Lubricate/grease SZ axis bearings/rails

Étape 28 - Ensure no swarf buildup under SZ axis leadscrew nut

Étape 29 - Lubricate/grease SY axis bearings rails

Étape 30 - Lubricate eject table cylinder/rail

Étape 31 - Lubricate outfeed table eject push cylinders/bearings x 2

Étape 32 - Lubricant outfeed table safety gate

Check function on Service screen

Étape 33 - Check long length siren functionality

Commentaires

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