ZX5 Maintenance Training : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
 
Ligne 43 : Ligne 43 :
 
Module E - Saw Infeed  
 
Module E - Saw Infeed  
  
* Gripper Function  
+
*Gripper Function
* Channel bar function and pressure regulation  
+
*Channel bar function and pressure regulation
* SX Axis  position, function and datum sensor  
+
*SX Axis  position, function and datum sensor
* Side door axis slowdown  
+
*Side door axis slowdown
  
 
Module F - Saw
 
Module F - Saw
  
* Front and top door interlocks
+
*Front and top door interlocks
* Top Clamp - pressure switching, manual height adjustment, chip deflectors
+
*Top Clamp - pressure switching, manual height adjustment, chip deflectors
* Side clamp and centralising and pressure regulation
+
*Side clamp and centralising and pressure regulation
* Y notch facility with centre point offset
+
*Y notch facility with centre point offset
* SY Axis  position, function and datum sensor
+
*SY Axis  position, function and datum sensor
* Z Support Block and positioners
+
*Z Support Block and positioners
* Eject Table speed regulation
+
*Eject Table speed regulation
* Eject push speed regulation
+
*Eject push speed regulation
* Cut speed regulation
+
*Cut speed regulation
* Cut height mid position sensor location
+
*Cut height mid position sensor location
* Safety Gate function
+
*Safety Gate function
* Conveyor function
+
*Conveyor function
* Extractor function
+
*Extractor function
  
 
Drives and Controls
 
Drives and Controls
Ligne 97 : Ligne 97 :
 
*Printer file
 
*Printer file
  
=Procedures=
+
[https://stuga.dokit.app/wiki/Manual:ZX5_Maintenance_Manual Link To ZX5 Manual]
[https://stuga.dokit.app/wiki/TB0445_ZX5_Setup_-_Infeed_Measure_Sensor_Calibration Infeed Measure Sensor Calibration]
 
  
[https://stuga.dokit.app/wiki/TB0447_ZX5_Setup_-_X_Axis_Beam_Calibration X Axis Beam Calibration]
 
  
[https://stuga.dokit.app/wiki/Setting_Arrow_Heads_on_ZX5_or_ZX5-E Adjusting Arrow Head Position]
 
  
[https://stuga.dokit.app/wiki/Setting_Ultrasonic_Sensor_-_Vertical Ultrasonic Sensor Setup]
 
  
[https://stuga.dokit.app/wiki/Commissioning_-_Off-Cut_Laser_Sensor Offcut Laser Sensor Array Setup]
 
  
Tool Break Sensor Setup
 
  
[https://stuga.dokit.app/wiki/Gripper_Setup_-_ZX5 Gripper Setup]
 
  
[https://stuga.dokit.app/wiki/ZX5_Adjusting_V_Notch_Depth_and_Position V Notch Depth and Position Setup]
+
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[https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup V Notch Blade Setup]
 
 
 
Piece Cut Length
 
 
 
[https://stuga.dokit.app/wiki/Commissioning_-_Z-Block_Calibration Z Support Block Setup]
 
 
 
[https://stuga.dokit.app/wiki/General_Accuracy_Guidelines_-_Start_Here Accuracy Diagnosis]
 
 
 
[https://stuga.dokit.app/wiki/Turning_Off_and_Changing_Datum_Tool Turning off and changing Datum Tool]
 
 
 
<br />
 
 
 
= Technical Bulletins / Additional Information =
 
[https://stuga.dokit.app/wiki/TB0434_Setting_Up_Deep_Y_notches_on_ZX5 Deep Y Notches on ZX5]<br />[https://stuga.dokit.app/wiki/Consumables_List Consumables List]
 
 
 
Parameters Dictionary
 
 
 
[https://stuga.dokit.app/wiki/Stuga_Machine_IO_Dictionary_-_Inputs Inputs Dictionary]
 
 
 
[[Stuga Machine IO Dictionary - Outputs|Outputs Dictionary]]
 
 
 
[https://stuga.dokit.app/wiki/TB0238_Fault_Finding_300Hz_Spindles Fault Finding on 300Hz Spindles]</translate>
 
 
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|Language=en
 
|Language=en

Version actuelle datée du 20 août 2020 à 15:57

Auteur avatarGareth Green | Dernière modification 20/08/2020 par Gareth Green en cours de rédaction

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Maintenance Training Schedule for ZX5

Prerequisites

Carry out ZX5 Operator Training

Advanced Walkround

Module A - Infeed

  • Laser sensor
  • Infeed wheel pressure and clutch
  • Roller bed lift speed setting (all modules)

Module B - Machining Centre

  • Width Sensor
  • Clamp naming, pressures and speed
  • Datum hole drilling
  • Spindle plunge speed and sensors
  • V notch damping and support
  • Y axis position, function and datum sensor
  • Z axis position, function and datum sensor
  • R axis position, function and datum sensor
  • VW axis position, function and datum sensor
  • Valve positions
  • Z axis support assembly
  • Guard door functions

Module C - Machining Outfeed

  • X axis position, function and datum sensor
  • Beam function and movement
  • Gripper Function

Module D - Transfer Table

  • Crank systems
  • Clutches
  • Forward / Back sensors

Module E - Saw Infeed

  • Gripper Function
  • Channel bar function and pressure regulation
  • SX Axis position, function and datum sensor
  • Side door axis slowdown

Module F - Saw

  • Front and top door interlocks
  • Top Clamp - pressure switching, manual height adjustment, chip deflectors
  • Side clamp and centralising and pressure regulation
  • Y notch facility with centre point offset
  • SY Axis position, function and datum sensor
  • Z Support Block and positioners
  • Eject Table speed regulation
  • Eject push speed regulation
  • Cut speed regulation
  • Cut height mid position sensor location
  • Safety Gate function
  • Conveyor function
  • Extractor function

Drives and Controls

  • Overload fuse locations
  • Beckhoff PC
  • EtherCAT introduction
  • IO Slices
  • Servo Drives
  • EtherCAT IO Boxes
  • EtherCAT Analogue boxes
  • Yaskawa Inverter
  • Eaton Inverters
  • Camera Viewing and download

Maintenance Software

  • Password setting
  • Testing IO
  • Testing Servo Drives
  • Parameters
  • Axis Parameters
  • Clamp Parameters
  • Understanding Output Timings Tab
  • Teamviewer Host
  • Yaskawa Drive Wizard
  • Mapped drives and potential errors

Batch File Familiarisation

  • Load Lines
  • Piece Lines
  • Operation lines
  • Printer file

Link To ZX5 Manual





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