ZX5 Maintenance Training : Différence entre versions

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|Description=<translate>Maintenance Training Schedule for ZX5</translate>
 
|Description=<translate>Maintenance Training Schedule for ZX5</translate>
 
|Categories=Maintenance
 
|Categories=Maintenance
 
|Tags=ZX5, Manual
 
|Tags=ZX5, Manual
 
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<translate>= Prerequisites =
+
<translate>=Prerequisites=
 
Carry out [https://stuga.dokit.app/wiki/ZX5_Operator_Training_Guide ZX5 Operator Training]
 
Carry out [https://stuga.dokit.app/wiki/ZX5_Operator_Training_Guide ZX5 Operator Training]
  
−
= Advanced Walkround =
+
=Advanced Walkround=
 
Module A - Infeed
 
Module A - Infeed
  
−
* Laser sensor
+
*Laser sensor
−
* Infeed wheel pressure and clutch
+
*Infeed wheel pressure and clutch
 +
*Roller bed lift speed setting (all modules)
  
 
Module B - Machining Centre
 
Module B - Machining Centre
  
−
* Width Sensor
+
*Width Sensor
−
* Clamp naming, pressures and speed
+
*Clamp naming, pressures and speed
−
* Datum hole drilling
+
*Datum hole drilling
−
* Spindle plunge speed and sensors
+
*Spindle plunge speed and sensors
−
* V notch damping and support
+
*V notch damping and support
−
* Y axis position, function and datum sensor
+
*Y axis position, function and datum sensor
−
* Z axis position, function and datum sensor
+
*Z axis position, function and datum sensor
−
* R axis position, function and datum sensor
+
*R axis position, function and datum sensor
−
* VW axis position, function and datum sensor
+
*VW axis position, function and datum sensor
−
* Valve positions
+
*Valve positions
−
* Z axis support assembly
+
*Z axis support assembly
−
* Guard door functions
+
*Guard door functions
  
 
Module C - Machining Outfeed
 
Module C - Machining Outfeed
  
−
* X axis position, function and datum sensor
+
*X axis position, function and datum sensor
−
* Beam function and movement
+
*Beam function and movement
 +
*Gripper Function
  
 +
Module D - Transfer Table
  
−
Module D - Transfer Table
+
*Crank systems
 +
*Clutches
 +
*Forward / Back sensors
  
 
Module E - Saw Infeed  
 
Module E - Saw Infeed  
 +
 +
*Gripper Function
 +
*Channel bar function and pressure regulation
 +
*SX Axis  position, function and datum sensor
 +
*Side door axis slowdown
  
 
Module F - Saw
 
Module F - Saw
  
−
= Procedures =
+
*Front and top door interlocks
−
[https://stuga.dokit.app/wiki/TB0445_ZX5_Setup_-_Infeed_Measure_Sensor_Calibration Infeed Measure Sensor Calibration]
+
*Top Clamp - pressure switching, manual height adjustment, chip deflectors
 +
*Side clamp and centralising and pressure regulation
 +
*Y notch facility with centre point offset
 +
*SY Axis  position, function and datum sensor
 +
*Z Support Block and positioners
 +
*Eject Table speed regulation
 +
*Eject push speed regulation
 +
*Cut speed regulation
 +
*Cut height mid position sensor location
 +
*Safety Gate function
 +
*Conveyor function
 +
*Extractor function
 +
 
 +
Drives and Controls
 +
 
 +
*Overload fuse locations
 +
*Beckhoff PC
 +
*EtherCAT introduction
 +
*IO Slices
 +
*Servo Drives
 +
*EtherCAT IO Boxes
 +
*EtherCAT Analogue boxes
 +
*Yaskawa Inverter
 +
*Eaton Inverters
 +
*[https://stuga.dokit.app/wiki/Viewing_Camera_Footage_from_Hikvision_Cameras Camera Viewing and download]
 +
 
 +
Maintenance Software
 +
 
 +
*Password setting
 +
*Testing IO
 +
*Testing Servo Drives
 +
*Parameters
 +
*Axis Parameters
 +
*Clamp Parameters
 +
*[https://stuga.dokit.app/wiki/Understanding_Output_Timings_Tab Understanding Output Timings Tab]
 +
*Teamviewer Host
 +
*Yaskawa Drive Wizard
 +
*Mapped drives and potential errors
 +
 
 +
[https://stuga.dokit.app/wiki/Stuga_Batch_Cutting_List_Specification Batch File Familiarisation]
 +
 
 +
*Load Lines
 +
*Piece Lines
 +
*Operation lines
 +
*Printer file
 +
 
 +
[https://stuga.dokit.app/wiki/Manual:ZX5_Maintenance_Manual Link To ZX5 Manual]
  
−
[https://stuga.dokit.app/wiki/TB0447_ZX5_Setup_-_X_Axis_Beam_Calibration X Axis Beam Calibration]
 
  
−
Adjusting Arrow Head Position
 
  
−
Ultrasonic Sensor Setup
 
  
−
Tool Break Sensor Setup
 
  
−
Gripper Setup
 
  
−
[https://stuga.dokit.app/wiki/ZX5_Adjusting_V_Notch_Depth_and_Position V Notch Depth and Position Setup]
 
  
−
[https://stuga.dokit.app/wiki/ZX5_V_Notch_Blade_Mechanical_Setup V Notch Blade Setup]
 
 
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Version actuelle datée du 20 août 2020 à 16:57

Maintenance Training Schedule for ZX5

Auteur avatarGareth Green | Dernière modification 20/08/2020 par Gareth Green en cours de rédaction

Pas encore d'image


Maintenance Training Schedule for ZX5

Prerequisites

Carry out ZX5 Operator Training

Advanced Walkround

Module A - Infeed

  • Laser sensor
  • Infeed wheel pressure and clutch
  • Roller bed lift speed setting (all modules)

Module B - Machining Centre

  • Width Sensor
  • Clamp naming, pressures and speed
  • Datum hole drilling
  • Spindle plunge speed and sensors
  • V notch damping and support
  • Y axis position, function and datum sensor
  • Z axis position, function and datum sensor
  • R axis position, function and datum sensor
  • VW axis position, function and datum sensor
  • Valve positions
  • Z axis support assembly
  • Guard door functions

Module C - Machining Outfeed

  • X axis position, function and datum sensor
  • Beam function and movement
  • Gripper Function

Module D - Transfer Table

  • Crank systems
  • Clutches
  • Forward / Back sensors

Module E - Saw Infeed

  • Gripper Function
  • Channel bar function and pressure regulation
  • SX Axis position, function and datum sensor
  • Side door axis slowdown

Module F - Saw

  • Front and top door interlocks
  • Top Clamp - pressure switching, manual height adjustment, chip deflectors
  • Side clamp and centralising and pressure regulation
  • Y notch facility with centre point offset
  • SY Axis position, function and datum sensor
  • Z Support Block and positioners
  • Eject Table speed regulation
  • Eject push speed regulation
  • Cut speed regulation
  • Cut height mid position sensor location
  • Safety Gate function
  • Conveyor function
  • Extractor function

Drives and Controls

  • Overload fuse locations
  • Beckhoff PC
  • EtherCAT introduction
  • IO Slices
  • Servo Drives
  • EtherCAT IO Boxes
  • EtherCAT Analogue boxes
  • Yaskawa Inverter
  • Eaton Inverters
  • Camera Viewing and download

Maintenance Software

  • Password setting
  • Testing IO
  • Testing Servo Drives
  • Parameters
  • Axis Parameters
  • Clamp Parameters
  • Understanding Output Timings Tab
  • Teamviewer Host
  • Yaskawa Drive Wizard
  • Mapped drives and potential errors

Batch File Familiarisation

  • Load Lines
  • Piece Lines
  • Operation lines
  • Printer file

Link To ZX5 Manual





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