ZX5 Maintenance Training

Maintenance Training Schedule for ZX5

ZX5, Manual

Prerequisites

Carry out ZX5 Operator Training

Advanced Walkround

Module A - Infeed

• Laser sensor
• Infeed wheel pressure and clutch

Module B - Machining Centre

• Width Sensor
• Clamp naming, pressures and speed
• Datum hole drilling
• Spindle plunge speed and sensors
• V notch damping and support
• Y axis position, function and datum sensor
• Z axis position, function and datum sensor
• R axis position, function and datum sensor
• VW axis position, function and datum sensor
• Valve positions
• Z axis support assembly
• Guard door functions

Module C - Machining Outfeed

• X axis position, function and datum sensor
• Beam function and movement
• Gripper Function

Module D - Transfer Table

• Crank systems
• Clutches
• Forward / Back sensors

Module E - Saw Infeed

Module F - Saw

Drives and Controls

• Beckhoff PC
• EtherCAT introduction
• IO Slices
• Servo Drives
• EtherCAT IO Boxes
• EtherCAT Analogue boxes
• Yaskawa Inverter
• Eaton Inverters
• Camera Viewing and download

Maintenance Software

• Password setting
• Testing IO
• Testing Servo Drives
• Parameters
• Axis Parameters
• Clamp Parameters
• Teamviewer Host
• Yaskawa Drive Wizard
• Mapped drives and potential errors

Batch File Familiarisation

• Load Lines
• Piece Lines
• Operation lines
• Printer file

Procedures

Infeed Measure Sensor Calibration

X Axis Beam Calibration

Adjusting Arrow Head Position

Ultrasonic Sensor Setup

Tool Break Sensor Setup

Gripper Setup

V Notch Depth and Position Setup

V Notch Blade Setup

Piece Cut Length
en none 0

Draft