This is a property of type Text.
R
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Recheck alignment once final tension is added to all fasteners
Check all clamps more freely up and down pillars when quip clamp has tension removed +, Use soft hammer to adjust pillar position to be flush with cut table
Check position using engineers square as shown
Add final tension to M8 securing fasteners +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Assemble air gun assembly to bulk head fitting and fit to air gun bracket +, Connect 8mm red pipe between air gun regulator and airgun bulkhead +, …
Output testing will require valve operation with no e/s circuit
Ensure the following
Work area is clear from all components not required for testing
All colleagues are aware of the procedure being undertaken
No additional colleagues are working on the module
PCL coupling is accessible to release pressure in case of emergency
Testing procedure is fully adhered to +, Fire and hold valve
Set regulator to 0.2 M.P.A
Saw head should move towards rear of machine
Should retract when valve released
<br/> +, Fire and hold valve
Infeed side z block should fire towards back fence
Should retract when valve released +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Measure and cut acoustic foam to internal area of front door using cutting board and straight edge
Cut Acoustic foam to clear switch mounting block
Approximate size 755 x 845mm . Measure to define exact measurement +, <u>Peel back small area of acoustic foam backing</u>
Position and neatly align within door aperture
Remove all adhesive backing and finalise acoustic foam +, …
The Correct Stamping and information is vital on the machine serial plate.
Please double check with supervisor to confirm data before applied to serial plate ! +, Machine date is sourced from the Mondays board 'Machines'
Build number and serial number are stated +, Use stamping jig to add data to serial plate .
Ensure serial plate is positioned level in stamping jig
Evenly space stamp letters /numbers
Build number
Serial number
Year of manufacture +
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Dokit will show configuration for R-L machine
Mirror mounting for all components for L-R configuration
See reference photo
(please take photo of L-R config please ) +, Cut trunking and fit to cabinet securing with M5 x 5 button heads fasteners
Holes will require adding by hand to cabinet to mount trunking +, …
Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised +, <nowiki>Assemble valve bank orientated as shown<br /><br /><br />Use parts <br /><br /><br />P0001068 Valve Base: Type 41 2 Position Ø6 x 1<br /><br />P0000174 Fitting: Plug 1/4'' BSP (Grubscrew Type x 2<br /><br />P0001085 Fitting: SMC 1/4" to Ø8 Swivel Elbow x 1<br /><br />P0001186 Valve/ 5/2 smc x 2<br /><br />P0001163 1/4 bsp male silencer x 2</nowiki> +, Attach pre assembled cylinder as shown
Ensure indicated nut is glued and tight +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, Cut 3 off lengths of flectible ducting to suit machine
Please provide lengths of 3 sections for cutlist please +, Connect from 3 way branch to saw read door point A
Fix with 2 off jubile clips +, …
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, 1 Position top hood assembly as shown
2 Slacken safety gate fixing 3 off M8 to allow access for cut guard mounting points
3 Use 4 off M6 x 20 Socket caps with M6 heavy motor washers and fit to indicated positions . Align as best as possible edges of cut guard to frame, then apply final tension to fasteners to complete
4 Finalise 3 off M8 socket caps that hold safety gate to frame
5 Run W00010002 cable into tie bases fitted to cut guard and route to Siren
(pictures please)
6 Add final fixings to printer shelf . Drill and tap to M8 and add 2 off M8 socket caps with A form washers +, Fit printer to shelf as indicated
Ensure box is left on frame and auto peel is left with box +, …
Assemble Valve and Y connector as shown +, 1 Position valve bracket approximately as shown
2 Mark holes through bracket, Drill and tap through marked holes to M5 +, 1 Use 8mm Y connector to feed 8mm blue tubing from original 8mm blue pipe feeding V notch cut valve
2 Connect to shown port on valve
3 Fit valve with mounting bracket to underside on angle plate, using 2 off M5 x 12 socket caps and 2 off A form washers to fix +, …
Using an air line and brush, clean away any and all swarf and other debris from the slewing ring.
Next, using the rags and the FE10 solvent, wipe down the mating faces on the inside radius of the rear plate
Once clean, scuff the surface with the scotchbrite pad.
Wipe down the surface again with the solvent and rag. +, Ensure that the brush strip is installed in the segment.
Offer the segment into position, ensuring it sits on the mating faces.
Ensure the large diameter hole is sitting over the top of one of the grease nipples.
When in position, mark through the counterbored hole to mark the drill position on the back plate with a marker pen.
Remove the segment.
Drill and tap M5 at the marked position
Clean away any swarf, with the airline.
Add 3M tape to the inner radius face of the back plate. Ensuring the brush strip is in position, install the segment back into the same position and then secure using the M5 bolt and washer.
Install the cap to cover the grease nipple access hole. +, Repeat the process for the remaining segments.
Note that the segments have tapered ends to allow each new segment to slot underneath the already fitted segments.
With each new segment being installed, it is critical to ensure that it butts up against the previous segment closely. This is so that when the last segment is installed, it has the required room to fit. +, …
D0016506 non slip pads must be used in all applications
They should be placed between both clamping faces in all configurations of lifting.
These will provide prevention of slip and product damage +, High Lift Point can be configured as shown using the above assemblies
Large spread lifting tines are required to meet pitching of lifting channels
1 Always ensure non slip pads are fitted
2 Support strap D0016498 must be fitted as shown and secured with M10 socket caps and A form washers +, <nowiki><translate>2 off Assemblies should be configured as shown <br /><br /><br />Use compone1nts <br /><br /><br />{</nowiki> +, …
There Are 2 examples shown for this process.
There is a clip to be unlatched on each relay shown, once unclipped this releases the relay which can then be
pulled out.
<br/> +, <div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">Please ensure pins line up correctly before pushing the relay in</div>
</div>
The relay slots in to groves either side and then pushes down into position.
Use clip to then secure the relay in place. +
You will get an error message saying a licence has expired.
In the project view under licences, you will see TF5100 (TC NC I) expired +
Circuit breaker will be labelled 'Servo Drives' +, Underneath the drive is the connections to the servo motors. The plug is as pictured. Find the red plastic catch and press in towards the metal part of the plug as shown. The movement on this is very minimal so can be deceptive as to whether it is doing anything or not.
When pressed in, wiggle the plug until it comes out. +, <div class="icon-instructions idea-icon">
<div class="icon-instructions-icon"><i class="fa fa-lightbulb-o"></i></div>
<div class="icon-instructions-text">...There is an earthing connection underneath the drive which also must be removed.</div>
</div> +, …
Drill a 2.5mm hole in the datum pin shoulder. Refit to datum plate and use the drilled hole as a guide to drill the aluminium spindle plate. Remove datum pin and tap the hole in the plate using the M3 tap. +, Drill a 3.1mm clearance hole for M3 cap head screw. +, Fit datum pin to plate using a low strength threadlock and reinsert roll pin. +
On a ZX4, the Y6 cable (Drive Reset) is labelled Y34
The Drive Enable (90A) is wire 250
<br/> +
Take care to ensure all cables are replaced in the same relative positions
Power on +, Teamviewer in to the new beckhoff PLC ("BE")
Set
* IP Address
* Subnet Mask
* Default Gateway
These addresses should be stored in the DDRIVE of the front end PC in IP.mul +, This is done using the TwinCAT Visual Studio interface. The location of the Visual Studio project will depend on the setup and age of the machine. Generally this is one of 3 places, to find out, use teamviewer database to list the computers associated with the machine
# If the PC has a "VM" virtual machine installed (2023 onwards), a project will be set up on this desktop - use Teamviewer to connect
# If the PC has a "C" camera machine (only selected customers and older TwinCAT2 machines)
# On the main front end PC (operator desktop) +, …
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