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Use Loctite 243 on all fasteners
Use Loctite 570 on all threaded pneumatic connections
Pen mark all bolts when finalised +, Attach 2 off pre built cylinder assemblies from R0015342 as shown using 4 off M6 x 20 socket caps and M6 heavy washers . Do not apply tension to these bolts as they will need adjusting +, 1 Attach D0004600 Outfeed Eject Bar x1 as shown using 4 off M6 x 25 socket caps. Apply only light pressure to these fixings
2 Ensure cylinder assemblies are retracted to the position shown
3 Finalise fixings ( 4 off 2 per cylinder assembly) shown to set correct pitching between cylinder assemblies
4 Set correct push bar position. Slacken indicated fixings and set push bar at its highest point as indicated
5 Finalise 4 off fixings that hold the push bar +, …
Use loctite 243 on all fasteners
Pen mark all fasteners once finalised +, 9 off
D0015456B load arm needs preparing before assembly.
All tapped holes require contaminants removing before assembly. Use appropriate taps to clean all threads on load arms +, 9 off
Add 8mm x 24mm spirol pin to indicated hole
<br/> +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Fit front tray using 3 off M6 x 12 socket caps and 3 off penny washers
Ensure tray is fitted flush to frame on external edges
2 Assemble 3 off P0001008 regulators with 6 off P0000010 elbows as shown
3 Fit regulators to tray , ensuring all orientated the same and correct way
4 Add identification labels printed from dyno machine to regulators front and rear as follows
Y206 Centralise
Y202 Side clamp
Y80 Infeed Top clamp +, 2 Row is home position
4 Row is active position +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Ensure clamp assembly is lifted to the highest position
2 Cut 4 off 6mm black air pipes at 5 meters long
3 Route cables through energy chain and box section
4 Exit pipes here , and use air to blow through and identify as 821.829,2041 and 2049
5 Insert loom through cut table hole then wrapped in large spiral wrap
6 Connect cylinders as shown, ensure cylinder shown is fully extended +, 1 Ensure Clamp assembly is lifted to highest position and extended out
2 Cut 4 off 6mm black air pipes at 4 meters long
3 Retrieve cable CBX138 from electrical loom box
4 Fit and set position of CBX138 using test box. Switch to read when clamp is at home position (up)
<br/> +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, 1 Cut 1 off 6mm black pipe at 5 meter and add identification of 2149
2 Use cable 13F1 and 13F from cable loom box
3 Attach pipe and cable as shown
4 Loom additional cable 13F as shown +, 1 Cut 1 off 6mm black pipe at 5.5 meters and identify as 2159 and fit to turret
2 Use cable 14F1 and fit to turret
3 Fit extension cable 14F to 14F1 +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connection
Pen mark all fasteners to show finalised +, It is vital roller beds are levelled and positioned correctly
The following steps should be repeated for each and every roller bed assembly +, Each cylinder assembly will require adjusting to level roller bed correctly +, …
Tap all holes to remove debris from coating process
Ensure all holes cleaned after tapping with compressed air
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Ensure eye protection is worn when using compressed air</div>
</div><br/> +, Fit 10 off m16 x 1.5 x 120 set bolts with standard m16 x 1.5mm nut and copper slip to lubricate lock nut and thread into frame.
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...~check that nut runs freely up entire length of m16 set bolt before fitting to frame</div>
</div><br/> +, 1 Attach levelling jigs to 5 points across frame
2 Use level on jig to indicate current state of level
3 Check across all 5 points to identify where to lift frame to achieve level
4 Lift frame by jacking bolts to achieve level on level jigs
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Do not try and lift solely on one jacking point. This will cause the frame to rock and give a false level indication.
Bolts should be increased uniformly until close to desired levelling point.
For example, 1 turn clockwise on bolt 1,then 2,3,4 and 5
then repeat</div>
</div>
5 Adjust level on Y axis until all level points are correct.
<br/><div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...Report any discrepancy to Supervisor if levels can not be achieved</div>
</div><br/> +, …
Fit 5 off basket support bracket to pre drilled holes at indicated points .
Secure using M8 x 20 socket caps and Large M8 washers +, Cut 1 piece of A0001065 Wire cable tray to the length shown ( 7 sections)
Drill and tap two fixing holes M6 to fit to indicted position on rear of blue support bar
Fix with 2 off A0001061 basket retainers as shown using supplied M6 fasteners with mounting bracket
<br/> +, Mount 2 full lengths of A0001065 wire basket to previous fitted brackets .
1 Join should be at central bracket between two sections and both baskets encapsulated with a retainer
2 Fix wire baskets to support brackets using 5 off A0001061 ( 1 retainer per bracket )
Use M6 x 20 button sockets, M6 penny washers and m6 nyloc nuts +, …
1 Move channel 2 section up or down to copy height of adjacent channel 3. Use the tabs as the reference points
2 Use 2 meter straight edge and level between points indicated
Move channel 2 at the end indicated, to give a level reading
3 Tighten bolts to hold in place
<br/> +, 1 Move channel 1 section up or down to copy height of adjacent channel 2. Use the tabs as the reference points
2 Use 2 meter straight edge and level between points indicated
Move channel 1 at the end indicated, to give a level reading
3 Tighten bolts to hold in place +, Once at this stage with mounting channels being set in position, a quality check is required from a Supervisor. +, …
All bolts to have Loctite 243 adhesive applied unless otherwise stated
All Threaded Pneumatic connections to have Loctite 570 applied
All bolts to be pen marked once adhesive applied and correct tension added +, Add 4 off 8mm x 24mm dowels to parts D0015708 as shown +, Assemble D0015077b with contains D0015707 x 1 and D0015708 x 2 using M8 x 30 socket caps 4 off +, …
Use loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +, Attach gearbox mount plate D0015073B as shown to gearbox C0001212
Use 4 off M5 x 25? socket cap to fix
Ensure orientation is as shown and gearbox access hole is in the correct position +, Attach pinion to gearbox but do not secure +, …
Mesh requires setting between slider unit and drive pinion
1 It is vital that the correct drive meshing is achieved.
2 Once set, there should be 1mm movement in the direction shown, which will indicate the correct tooth meshing has been obtained.
3 This need to be checked at all points of travel as shown +, 1 Slide drive pinion into position 1 under drive rack
2 Use M4 adjuster screws to adjust height of rack and M6 to secure
3 Slide out drive pinion and move rack to position 2. Refit drive pinion
4 Use M4 adjuster screws to adjust height of rack and M6 to secure
5 Repeat steps until correct meshing is present at all points indicated to check
Do Not glue any of the M4 /M6 socket caps used for adjustment as this will be done at a later stage +, Repeat step two for remaining 8 slider units +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all fasteners to show finalised +, <br/>
* Each pair of shafts that are joined together can be moved in the directions show to give the optimal contact on keys and drive pinions
* Take all 9 arm positions into consideration and position each shaft accordingly to achieve the best overall position to suit all arms
* Pinion lock points should always be above keyways +, Individually remove and apply Loctite 243 to all grubscrews on spherical bearings.
2 off grubscrew per bearing
18 off bearing
36 off grubscrew in total +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Use Drill on speed one torque 15 and tap to remove debris build up from coating process in all tapped holes in each support arm +, 1 Mount 4 off setting jigs to arm on the indicated points
2 Align 20 off B0001170 spacers over all m5 holes +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Identify the following with markers
E000439 cable marked as X44
E0000439 cable marked as X283
E0001237 cable marked as X
3 off 6mm black air pipes 11 meters long marked as
*1229
*1219
*1211
<br/> +, Fit to energy chain ensuring no twists are present . All cables and pipes should run in straight limbs through the energy chain
1 Ensure the two plug ends and main servo end are exiting from the correct end of the energy chain
2 leave approximately 1 meter of pipes and cable exiting the indicated end +
1 Assemble 111 links together , ensure all links are orientated the same way .
2 Identify the female end of the assembled links
3 Fit 2 more links of A0001113, but fit in a reversed orientation +, Total links of for A0001113 Energy Chain is 113
Double check correct quantity, <u>'''But do not assemble links yet'''</u> +, Attach mounting brackets A0001114
1 Attach male bracket to reversed links and orientated as shown
2 Attach female bracket to opposite end orientated as shown
3 Energy ends will now be itemised as A and B as shown +, …
Use Loctite 243 on all fasteners
Use Loctite 572 on all threaded pneumatic connections
Pen mark all bolts to show finalised +, Slide pre built slider units on rails .
1 Ensure drive pinion is slid away from assembly
2 Use setting dokit [[Setting Delrin Transfer Table Wheel Tension]] and set delrin wheels to correct tension. Check at all points over oozenest V rail
3 Repeat for all 9 units +
Ensure shafts D0015556 2 off and D0015555 2 off are clean before trial fitting .
1 check for any burrs or damage to shafts . Remove with File/emery tape 180 grit if present
2 Use compressed air to clean debris from all keyways on shafts .
3 Use Fe10 solvent to remove contaminants on
shafts +, Ensure bearings B0000228 18 off are clean before trial fitting
1 Check for any internal burrs especially around grubscrew point .
If present remove with emery tape 180 grit
2 Use compressed air to remove and debris
3 Use Fe10 solvent to remove any contamination +, Check the following
1 Every B0000228 bearing passes freely over each shaft
2 Every B0001094 pinion passes freely over each shaft
If tight spots are found, these steps should be followed
<br/>
* If all pinions/bearings pass freely on a shaft but one is tight, polish out individual pinion to achieve correct fitment
* If all pinions ( Or most off) are tight , polish main shaft down with emery tape 180 to remove high spot
<div class="icon-instructions caution-icon">
<div class="icon-instructions-icon"><i class="fa fa-exclamation-triangle"></i></div>
<div class="icon-instructions-text">...When performing any adjustments using emery tape., parts must be thoroughly cleaned before trial fitting again as grit residue can caused components to bind together on assembly</div>
</div> +, …
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