Stuga Machine IO Dictionary - Inputs

List of input references used on Stuga Machines

Input, IORef Stuga_Machine_IO_Dictionary_-_Inputs_Annotation_2020-04-06_145646.jpg

For output references see here

• All Stuga machines share similar inputs to do similar functions (eg the start button is the same on any machine). To keep this modular approach, each function is given a specific reference number from 1 to 500. This reference or IORef is the same on any machine.
• This number is used as the wire labelling number on newer machines (all Autoflows and ZX5s)
• To maintain backwards compatibility with older machines (Saws, Flowlines, Ecolines, etc, there is also a cross-reference to the original cable numbering.
• More information on a particular input can be found by clicking on the code, if external ink is set (blue text)

IO Ref	Legacy Wire Label	Code	Description
1		InA_GripOff	Gripper in released position
2		InA_Measure1	Moving Offcut measure Sensor 1 - On Autoflow Arm
3		InA_Measure2	Moving Offcut measure Sensor 2 - On Autoflow Arm
4		InA_GZHome	Gripper Z axis home sensor
5		InA_GZLimitF	Gripper Z axis positive limit
6		InA_GZLimitR	Gripper Z axis negative limit
7	X08	InA_GYHome	Gripper Y axis home sensor
8		InA_GYLimitF	Gripper Y axis positive limit
9		InA_GYLimitR	Gripper Y axis negative limit
10	X00	InA_GXHome	Gripper X axis home sensor
11	X01	InA_GXLimitF	Gripper X axis positive limit
12		InA_GXLimitR	Gripper X axis negative limit
13		InA_IPos0On	Popup Infeed table - paddle 0 active (closest to backfence)
14		InA_IPos1On	Popup Infeed table - paddle 1 active
15		InA_IPos2On	Popup Infeed table - paddle 2 active
16		InA_IPos3On	Popup Infeed table - paddle 3 active
17		InA_IPos4On	Popup Infeed table - paddle 4 active
18		InA_IPos5On	Popup Infeed table - paddle 5 active
19		InA_IPos6On	Popup Infeed table - paddle 6 active
20		InA_IPos7On	Popup Infeed table - paddle 7 active (Closest to operator)
21		InA_CrankFwd	Popup infeed table crank motor in forward position
22		InA_IPos0Off	Popup Infeed table - paddle 0 inactive (closest to backfence)
23		InA_IPos1Off	Popup Infeed table - paddle 1 inactive
24		InA_IPos2Off	Popup Infeed table - paddle 2 inactive
25		InA_IPos3Off	Popup Infeed table - paddle 3 inactive
26		InA_IPos4Off	Popup Infeed table - paddle 4 inactive
27		InA_IPos5Off	Popup Infeed table - paddle 5 inactive
28		InA_IPos6Off	Popup Infeed table - paddle 6 inactive
29		InA_IPos7Off	Popup Infeed table - paddle 7 inactive (Closest to operator)
30		InA_CrankHm	Popup infeed table crank motor in home position
31	X35	InA_MatlLoaded1
32		InA_MatlLoaded2
33		InA_Index
34		InA_ClampITHm
35		InA_VCUOk
36		InA_Bus415Ok
37		InA_Bus415SOk
38		InA_InvInfeedOk
39		InA_ServGXOk
40		InA_ServGYOk
41		InA_24vBusOk
42		InA_24vModOk
43	X22	InA_AirOk
44	X33	InA_Grip
44		In_GRIPS
45		InA_Estop
45	X16	In_ESTOP
46		InA_StartButton
46	X23	In_START	MH Start Button
47		InA_StopButton
47		In_STOP	MH Stop Button
48		InA_ResetButton
48	X24	In_ESRST	MH ES Reset Button
49	X17	InA_Estop1Pressed
50	X02	InB_YHome
51	X03	InB_YLimitF
52		InB_YLimitR
53	X04	InB_ZHome
54		InB_ZLimitF
55		InB_ZLimitR
56	X06	InB_RHome
57		InB_RLimitF
58		InB_RLimitR
59		InB_ClampOTHm
60		InB_ClampOTPos
61		InB_ClampOSHm
62		InB_ClampOSPos
63		InB_ClampITHm
64		InB_ClampITPos
65		InB_ClampISHm
66		InB_ClampISPos
67		InB_Spin1Hm
68		InB_Spin2Hm
69		InB_Spin3Hm
70		InB_Spin4Hm
71		InB_Spin5Hm
72		InB_Spin6Hm
73		InB_Spin7Hm
74		InB_Spin8Hm
75		InB_Spin1Ou
76		InB_Spin2Ou
77		InB_Spin3Ou
78		InB_Spin4Ou
79		InB_Spin5Ou
80		InB_Spin6Ou
81		InB_Spin7Ou
82		InB_Spin8Ou
83		InB_Spin1DPOu
84		InB_Spin6DPOu
85		InB_Spin1DPHm
86		InB_Spin6DPHm
87		InB_ServYOk
88		InB_ServZOk
89		InB_ServROk
90	X27	InB_InvSpinOk	Inverter OK input - High when Inverter is OK
91		InB_24vModOk
92	X20	InB_GuardFront
93	X21	InB_GuardRear
94		InB_Spin1DPOu
95		InB_Spin2DPOu
96		InB_Spin3DPOu
97		InB_Spin4DPOu
98		InB_Spin5DPOu
99		InB_Spin6DPOu
100		InB_Spin7DPOu
101		InB_Spin8DPOu
102		InB_DPHm1
103		InB_DPHm2
104		InB_DPHm3
105		InB_DPHm4
106		InB_DPHm5
107		InB_DPHm6
108		InB_DPHm7
109		InB_DPHm8
111		InB_ClVTHm	Clamp V Notch Top Home
112		InB_ClVSHm	Clamp V Notch Side Home
113		InA_FullLen1	Full Length sensor 1 on main infeed
114		InA_FullLen2	Full Length sensor 2  on main infeed
115		InE_FullLen1	Full Length sensor 1 on saw infeed
116		InE_FullLen2	Full Length sensor 2 on saw infeed
120		InF_SYHome
121		InF_SYLimitF
122		InF_SYLimitR
123		InF_SZHome
124		InF_SZLimitF
125		InF_SZLimitR
126		InF_SRHome
127		InF_SRLimitF
128		InF_SRLimitR
134	X14	InF_EjPushHm
135		InF_EjPushOu
136		InF_ClampOTHm
137		InF_ClampOSHm
138		InF_ClampITHm
139		InF_ClampISHm
140		InF_RollerITHm
141		InF_EjectHm
142		InF_EjectOu
143		InF_AdvanceBut
144		InF_OutfeedFull
145		InF_OutfeedIndex
148		InF_Tilt1
149		InF_Tilt2
150		InF_InvSawOk
151		InF_InvExtractOk
152		InF_ConvOvlOk
153		InF_MatlOvlOk
154		InF_ConvTempOk
155		InF_ClampITPos
156		InF_TiltHome
157		InF_TiltSawOn
160		InA_AutoCycleButton
160		In_AUTO	MH Auto Button
161		InA_MatlAtFence
165		InA_StopSensor	InE_StopSensor on ZX5
166		InA_ButLoad
181		InA_GripTurnHm
182		InA_GripTurnOu
183		InA_EDLoaded
184		InA_EDCoverOpen
185		InA_EDPlungeHm
186		InA_EDPlungeOu
187		InA_EDStartBut
188		InA_EDInverterOk
189		InF_GtOpen	Outfeed Safety Gate Closed
190	X19	InF_GtClosed	Outfeed Safety Gate Open. Ecoline - Slide Door
191		InF_Saw45
192		InF_Saw90
196		InF_SawGuard
197		InF_Saw135
198		InF_SYHome2
199		InF_SZHome2
201		InA_AutoSaw
203		InF_CentHome
204		InA_StopSaw
205		InA_StartSaw
206		InF_EsRstSaw
207		InF_ExtrButt
208		InF_SawCutHm
209		InF_SawCutOut
210		InF_ZIA	Z Turret Infeed A Input
211		InF_ZOA	Z Turret Outfeed A Input
212		InF_ZIC	Z Turret Infeed C Input
213		InF_ZOC	Z Turret Outfed C Input
214		InF_ZIHome	Z Turret Infeed Home Input
215		InF_ZOHome	Z Turret Outfeed Home Input
220		InF_ZIB	Z Turret Infeed B Input
221		InF_ZOB	Z Turret Outfeed B Input
223	X18	InA_ButEStop5	Ecoline - Conveyor Button
225		InE_SXHome
225		InA_DatumSaw
226		InE_MatLoaded	Profile in Saw Loading Channel
230		InE_TrPos1	Nearest Saw side
231		InE_TrPos2
232		InE_TrPos3
233		InE_TrPos4
234		InE_TrPos5
235		InE_TrPos6
236		InE_TrPosEnd	Nerest MH side
237		InD_CrankO
237		InE_CrankFwd
238		InD_CrankH
238		InE_CrankHome
239		InE_TrLiftUp
240		InE_TrLiftDown
241		InE_TrLiftIn
242		InE_TrLiftOut
243		InE_TranOvl
244		InE_InfeedGate
244		In_LightGuard
245		InE_XferOn
246	X07	InE_Laser
247		InB_Vsafe	Sensor for ZX5 V notch assembly safe position (Y and Z position clear of beam)
248		InE_MatPopup	Profile present in Saw side loader
268		InA_NextBarOut
269		InF_SawCutOutMid
270		InA_MatPos1	Module A Material in Position 1
271		InA_MatPos2	Module A Material in Position 2
272		InA_MatPos3	Module A Material in Position 3
273		InA_MatPos4	Module A Material in Position 4
274		InA_MatPos5	Module A Material in Position 5
275		InA_MatPos6	Module A Material in Position 6
276		InA_MatPosE	Module A Material in Position 7
277		InA_CrankO	Module A Crank Out
278		InA_CrankH	Module A Crank Home
279		InA_CrankOvl	Module A Crank Overload
280		InA_ModClear	Module A Loading Channel Clear
281		InA_LoadBut	Module A Material Load button
282		InA_Resume	Module A Resume Sequence Button
283		InC_GripHH	Datum Drill Overload
285		InC_CrankOvl	Module C Crank Overload
286		InC_CrankO	Module C Crank Out
287		InC_CrankH	Module C Crank Home
288		InE_CrankOvl
289		InC_BeamPosH	Sensor used to detect when beam is home and safe
290		InC_BeamPosO	Sensor used to detect when beam is closest to ring
291		InE_GripHH	Module E Grip Height Home
294		InE_GripSw	Module E Grip Switch
297		InE_CrankO	Module E Crank Out
298		InE_CrankH	Module E Crank Home
299		InE_CrankOvl	Module E Crank Overload
300		InF_Resume	Module F Resume Sequence Button
302		InA_DDrillH	Datum Drill Out
302		InA_WheelH	Module A Wheel Height Home
301		InA_DDrillO	Datum Drill Home
303		InA_ChanHome	Module A Channel Home
304		InA_GripHH	Module C Grip Height Home
304		In_GUARD	Guard input on Mk3 Flowline
305		In_MCSW2
306		InA_Preload	Module A Preload position
307		InE_ChanHm	Module E Channel Home
308		InB_InvZero	Output from Yaskawa inverter to confirm spindle has decelerated
309		InB_InvTemp	Thermistor on Yaskawa dump resistor for thermal overload
310		In_CFEED	Used on Mk3 - similar to CHAIN but needs to be different
311		In_LOADD	Material Loaded Sensor
312	X12	In_Xok	Added by BB - not Required on TwinCAT
313	X100	In_Yok	Added by BB  - not Required on TwinCAT
314	X101	In_Zok	Added by BB  - not Required on TwinCAT
315	X102	In_Rok	Added by BB  - not Required on TwinCAT
316	X09	In_Gok	Added by BB  - not Required on TwinCAT
317		In_SXok	Added by BB
318	X11	In_Vok	Added by GG for Ecoline  - not Required on TwinCAT
321		In_ESBUT1
324		In_TRTA
326		InA_ConvOvl	Infeed conveyor overload
327	X45	In_LLEN	Longlength sensor on Mk3
328		In_EJHM
329		In_TOOLO	Tool Out sensor on Flowline Mk3
330	X34	In_OBEAM	Ecoline Outfeed Beam
331		In_OUTFC
332		In_OCUT1
333		In_OCUT2
334		In_OCUT3
335		In_OCUT4
336		In_OCUT5
337		In_OCUT6
338		In_OCUT7
339		In_OCUT8
340		In_EJOU
341	X26	In_VOVL	V Notch overload
343		In_IPLLH
344	X32	In_IPLLO
345		In_CHAIN	Chain Sensor
346		InB_GuardFrI	Guard doors on ZX5 (no TwinSAFE)
347		InB_GuardFrO	Guard doors on ZX5 (no TwinSAFE)
348		InB_GuardReI	Guard doors on ZX5 (no TwinSAFE)
349		InB_GuardReO	Guard doors on ZX5 (no TwinSAFE)
350		InD_GuardTT	Guard Doors on transfer Table
380	X15	In_CLVSI	V Clamp Infeed Side Home Ecoline
381	X13	In_CLVSO	V Clamp Outfeed Side Home Ecoline
382	X25	In_SpOVL	Spindle overload relay
383	X39	In_VTrnDn	Ecoline Front V turn Down
384	X40	In_VTrnUp	Ecoline Front V turn up
385	X43	In_WTrnDn	Ecoline Rear V turn Down
386	X44	In_WTrnUp	Ecoline Rear V turn up
387	X47	In_Length	Ecoline Bar end sensor (not used)
423		In_VIURH2
424		In_VOURH2
425		In_CLOIH
426		In_CLOOH
450		In_WOVL
451	X10	In_DATV
452		In_DATW
453		In_WICTH
453	X42	InB_WCutUp	Ecoline Rear V Notch Up
454		In_WICTO
454	X41	InB_WCutDn	Ecoline Rear V Notch Down
455		In_WOCTH
456		In_WOCTO
457		In_VIURH1
458		In_VOURH1
459	X38	InB_VCutUp
460	X37	InB_VCutDn
461		InA_TeethIn	ModuleA Teeth Located OK
462		InC_TeethIn	ModuleC Teeth Located OK
463		InE_TeethIn	ModuleE Teeth Located OK
464		InA_WheelOvl	Infeed Wheel Overload
488		In_TLBRK
489		InB_SpTemp

en none 0

Draft