[version en cours de rédaction] | [version en cours de rédaction] |
Ligne 20 : | Ligne 20 : | ||
|- | |- | ||
|1 | |1 | ||
− | |Check the correct components have been sent before assembly - the Igus part numbers are moulded into the side{{Warning|...This photo shows the | + | |Check the correct components have been sent before assembly - the Igus part numbers are moulded into the side{{Warning|...This photo shows the Non-Pivotable brackets part (should be 2030.1PZ and 2PZ) to highlight the potential errors here}}<br /> |
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| | | | ||
Ligne 63 : | Ligne 63 : | ||
|Energy Chain: Series 2500.03 55mm Bend Radius | |Energy Chain: Series 2500.03 55mm Bend Radius | ||
|Supplied in metre units | |Supplied in metre units | ||
+ | |- | ||
+ | |A0001110 | ||
+ | |2030.12PZB | ||
+ | |{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Moulded.png|0=200px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/3/34/Energy_Chain_Installation_-_2500_Series_Moulded.png|href=./Fichier:Energy Chain Installation - 2500 Series Moulded.png|resource=./Fichier:Energy Chain Installation - 2500 Series Moulded.png|caption=|size=200px}} | ||
+ | |Energy Chain Bracket Set '''Non-Pivotable''' With Cable Tie connection | ||
+ | | rowspan="2" |Supplied as a Pair | ||
+ | Flowline and ZX3/4 uses '''NON-PIVOTABLE''' | ||
+ | |||
+ | ZX5 uses '''Pivotable''' type | ||
+ | |||
+ | <br /> | ||
+ | |||
+ | {{Warning|...Do not use the mounting holes in the clip on cable tie addition. This is not strong enough to hold the energy chain}}{{Info|...The 2500 series has a different mounting hole pattern to the existing B15 chain, so the plate that the energy chain is mounted on will need to be redrilled}}<br /> | ||
|- | |- | ||
|A0001114 | |A0001114 | ||
|2030.34PZB | |2030.34PZB | ||
|{{#annotatedImageLight:Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|0=161px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/e/ee/Energy_Chain_Bracket_Set_Pivotable_2030.34PZB.png|href=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|resource=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|caption=|size=161px}} | |{{#annotatedImageLight:Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|0=161px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/e/ee/Energy_Chain_Bracket_Set_Pivotable_2030.34PZB.png|href=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|resource=./Fichier:Energy Chain Bracket Set Pivotable 2030.34PZB.png|caption=|size=161px}} | ||
− | |Energy Chain Bracket Set Pivotable With Cable Tie connection | + | |Energy Chain Bracket Set '''Pivotable''' With Cable Tie connection |
− | |||
− | |||
− | |||
− | |||
|- | |- | ||
|A0001112 | |A0001112 | ||
Ligne 92 : | Ligne 101 : | ||
|Disposal | |Disposal | ||
|Remove the upper "Anti-rise" trays if fitted | |Remove the upper "Anti-rise" trays if fitted | ||
+ | The anti-rise system has taller brackets that will need to be cut down level with the tray, as these upstands create a vertical barrier that the chain could feasibly hit.{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Upstand Anti-Rise.png|0=300px|hash=8565e9484be2088165c6257a486bd3f4|jsondata={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":471,"height":406,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.64,"scaleY":0.64,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/e/e4/Energy_Chain_Installation_-_2500_Series_Upstand_Anti-Rise.png","filters":[]},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":173.65,"top":125.49,"width":48.7,"height":160.09,"fill":"rgba(255,0,0,0)","stroke":"#FFF600","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0},{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":112,"top":149,"width":67.8,"height":101.25,"fill":"#FFF600","stroke":"#FFF600","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Taller Bracket Needs Cutting","fontSize":20,"fontWeight":"normal","fontFamily":"sans-serif","fontStyle":"normal","lineHeight":1.16,"underline":false,"overline":false,"linethrough":false,"textAlign":"left","textBackgroundColor":"","charSpacing":0,"minWidth":20,"styles":{} },{"type":"textbox","version":"2.4.6","originX":"center","originY":"center","left":102.3,"top":11,"width":176.4,"height":22.6,"fill":"#FFFFFF","stroke":"#FFFFFF","strokeWidth":1,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"text":"Anti - 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|- | |- | ||
|Special Notes | |Special Notes | ||
Ligne 114 : | Ligne 124 : | ||
|- | |- | ||
|Special Notes | |Special Notes | ||
− | | | + | |Remove anti rise tray and trim taller brackets (see Machining Centre side above) |
|- | |- | ||
|Photos | |Photos | ||
Ligne 133 : | Ligne 143 : | ||
|- | |- | ||
|Special Notes | |Special Notes | ||
− | | | + | |'''Very important''' to use the Non-Pivot brackets on this machine to ensure the energy chain passes over the datum switch |
+ | <br />{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Flow Pivot.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=left|src=https://stuga.dokit.app/images/a/a2/Energy_Chain_Installation_-_2500_Series_Flow_Pivot.png|href=./Fichier:Energy Chain Installation - 2500 Series Flow Pivot.png|resource=./Fichier:Energy Chain Installation - 2500 Series Flow Pivot.png|caption=|size=300px}}<br /> | ||
|- | |- | ||
|Photos | |Photos |
Installation of the Igus 2500 Energy chain on Stuga machines
Auteur Gareth Green | Dernière modification 19/02/2024 par Gareth Green en cours de rédaction ⧼frevu-button-review-label⧽
Installation of the Igus 2500 Energy chain on Stuga machines
Energy_Chain_Installation_-_2500_Series_Mk3_Igus_1.jpg
There have been reliability problems with the use of the energy chain type "B15" (15.050.048..), prompting the sourcing of a more rigid structural type. The following design points have been taken into account
1 | Check the correct components have been sent before assembly - the Igus part numbers are moulded into the side ...This photo shows the Non-Pivotable brackets part (should be 2030.1PZ and 2PZ) to highlight the potential errors here
|
||
2 | Use Cable Separators, two are needed at each location (every 10 links)
Beckhoff cable in centre |
||
3 | Untwist the Beckhoff cable before installation | ||
4 | Fasten the bracket down, NOT the Cable tie comb | ||
5 | Cable tie all cables and pipes BOTH ends | ||
6 | Ensure the first two links are reversed on the servo end |
Part No | Igus Code | Photo | Description | Notes |
---|---|---|---|---|
A0001113 | 2500.03.055.0 | Energy Chain: Series 2500.03 55mm Bend Radius | Supplied in metre units | |
A0001110 | 2030.12PZB | Energy Chain Bracket Set Non-Pivotable With Cable Tie connection | Supplied as a Pair
Flowline and ZX3/4 uses NON-PIVOTABLE ZX5 uses Pivotable type
...Do not use the mounting holes in the clip on cable tie addition. This is not strong enough to hold the energy chain
...The 2500 series has a different mounting hole pattern to the existing B15 chain, so the plate that the energy chain is mounted on will need to be redrilled
| |
A0001114 | 2030.34PZB | Energy Chain Bracket Set Pivotable With Cable Tie connection | ||
A0001112 | 25.1.1 | Energy Chain Separator for 2500 Chain | Two separators required every 10 links |
Upgrade PartNo | R0015143B |
Links | 6.0m -111
6.5m - 116 |
Disposal | Remove the upper "Anti-rise" trays if fitted
The anti-rise system has taller brackets that will need to be cut down level with the tray, as these upstands create a vertical barrier that the chain could feasibly hit. |
Special Notes | |
Photos |
Upgrade PartNo | R0015144B |
Links | 6.0m - 94
6.5m - 99 |
Disposal | Remove the upper "Anti-rise" trays if fitted |
Special Notes | Remove anti rise tray and trim taller brackets (see Machining Centre side above) |
Photos |
Upgrade PartNo | R0019175B |
Links | 6.0m - 87
6.5m - 92 |
Disposal | Remove the upper "Anti-rise" trays if fitted |
Special Notes | Very important to use the Non-Pivot brackets on this machine to ensure the energy chain passes over the datum switch
|
Photos |
Upgrade PartNo | R0019176B |
Links | 6.0m - 87
6.5m - 92 |
Disposal | Remove the upper "Anti-rise" trays if fitted |
Special Notes | |
Photos |
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