Energy Chain Installation - 2500 Series : Différence entre versions

[version en cours de rédaction][version en cours de rédaction]
Ligne 14 : Ligne 14 :
 
*Cable tie points on the brackets are 100% essential. These "combs" are a clip on addition
 
*Cable tie points on the brackets are 100% essential. These "combs" are a clip on addition
 
*A rigid chain, coupled with a smaller bend radius removes the need for the "anti-rise" trays and the vertical members holding this assembly in the air
 
*A rigid chain, coupled with a smaller bend radius removes the need for the "anti-rise" trays and the vertical members holding this assembly in the air
−
*The Beckhoff cable should be untwisted before feeding into the energy chain<br />
+
*The Beckhoff cable should be untwisted before feeding into the energy chain
  
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=Installation Rules=
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{| class="wikitable"
 +
|-
 +
|1
 +
|Check the correct components have been sent before assembly - the Igus part numbers are moulded into the side{{Warning|...This photo shows the incorrect part (should be 2030.3PZ and 4PZ) to highlight the potential errors here}}<br />
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|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Moulded.png|0=300px|hash=7d910f2e0ff999a3fdc6252e390b465e|jsondata={"version":"2.4.6","objects":[{"type":"image","version":"2.4.6","originX":"left","originY":"top","left":0,"top":0,"width":925,"height":697,"fill":"rgb(0,0,0)","stroke":null,"strokeWidth":0,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":0.32,"scaleY":0.32,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"crossOrigin":"","cropX":0,"cropY":0,"src":"https://stuga.dokit.app/images/3/34/Energy_Chain_Installation_-_2500_Series_Moulded.png","filters":[]},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":129.89,"top":66.19,"width":80.22,"height":32.56,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0},{"type":"wfrect","version":"2.4.6","originX":"center","originY":"center","left":140.89,"top":200.19,"width":80.22,"height":32.56,"fill":"rgba(255,0,0,0)","stroke":"#FF0000","strokeWidth":2,"strokeDashArray":null,"strokeLineCap":"butt","strokeDashOffset":0,"strokeLineJoin":"miter","strokeMiterLimit":4,"scaleX":1,"scaleY":1,"angle":0,"flipX":false,"flipY":false,"opacity":1,"shadow":null,"visible":true,"clipTo":null,"backgroundColor":"","fillRule":"nonzero","paintFirst":"fill","globalCompositeOperation":"source-over","transformMatrix":null,"skewX":0,"skewY":0,"rx":0,"ry":0}],"height":226,"width":300}|mediaClass=Image|type=frameless|align=center|src=/images/thumb/3/34/Energy_Chain_Installation_-_2500_Series_Moulded.png/ia-7d910f2e0ff999a3fdc6252e390b465e-px-Energy_Chain_Installation_-_2500_Series_Moulded.png.png|href=./Fichier:Energy Chain Installation - 2500 Series Moulded.png|resource=./Fichier:Energy Chain Installation - 2500 Series Moulded.png|caption=|size=300px}}
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|
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|-
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|2
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|Use Cable Separators, Beckhoff cable in centre
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|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Separator.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/f/f7/Energy_Chain_Installation_-_2500_Series_Separator.png|href=./Fichier:Energy Chain Installation - 2500 Series Separator.png|resource=./Fichier:Energy Chain Installation - 2500 Series Separator.png|caption=|size=300px}}
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|
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|-
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|3
 +
|Untwist the Beckhoff cable before installation
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|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Untwist.png|0=240px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/a/a2/Energy_Chain_Installation_-_2500_Series_Untwist.png|href=./Fichier:Energy Chain Installation - 2500 Series Untwist.png|resource=./Fichier:Energy Chain Installation - 2500 Series Untwist.png|caption=|size=240px}}
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|
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|-
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|4
 +
|Fasten the bracket down, NOT the Cable tie comb
 +
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|
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|-
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|5
 +
|Cable tie all cables and pipes BOTH ends
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|
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|-
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|6
 +
|Ensure the first two links are reversed on the servo end
 +
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|
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|}
 
{| class="wikitable"
 
{| class="wikitable"
 
|+Components
 
|+Components
Ligne 47 : Ligne 80 :
  
 
=Installation ZX5 - Machining Centre Side=
 
=Installation ZX5 - Machining Centre Side=
 +
{| class="wikitable"
 +
|Upgrade PartNo
 +
|R0015143B
 +
|-
 +
|Links
 +
|6.0m -111
  
−
=Installation ZX5 - Saw Side=
+
6.5m - 116
 +
|-
 +
|Disposal
 +
|Remove the upper "Anti-rise" trays if fitted
 +
|-
 +
|Special Notes
 +
|
 +
|-
 +
|Photos
 +
|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series ZX5 MH.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/4/46/Energy_Chain_Installation_-_2500_Series_ZX5_MH.png|href=./Fichier:Energy Chain Installation - 2500 Series ZX5 MH.png|resource=./Fichier:Energy Chain Installation - 2500 Series ZX5 MH.png|caption=|size=300px}}
 +
|}
 +
 
 +
=Installation ZX5 - Saw Centre Side=
 +
{| class="wikitable"
 +
|Upgrade PartNo
 +
|R0015144B
 +
|-
 +
|Links
 +
|6.0m - 94
 +
 
 +
6.5m - 99
 +
|-
 +
|Disposal
 +
|Remove the upper "Anti-rise" trays if fitted
 +
|-
 +
|Special Notes
 +
|
 +
|-
 +
|Photos
 +
|{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|0=300px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/e/e0/Energy_Chain_Installation_-_2500_Series_ZX5_Saw.png|href=./Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|resource=./Fichier:Energy Chain Installation - 2500 Series ZX5 Saw.png|caption=|size=300px}}
 +
|}
  
 
=Installation ZX3/4 - Machining Centre Side=
 
=Installation ZX3/4 - Machining Centre Side=
−
 
 
=Installation ZX3/4 - Saw Side=
 
=Installation ZX3/4 - Saw Side=
  

Version du 11 août 2023 à 14:41

Installation of the Igus 2500 Energy chain on Stuga machines

Auteur avatarGareth Green | Dernière modification 19/02/2024 par Gareth Green en cours de rédaction

Energy Chain Installation - 2500 Series Mk3 Igus 1.jpg


Installation of the Igus 2500 Energy chain on Stuga machines

Introduction

There have been reliability problems with the use of the energy chain type "B15" (15.050.048..), prompting the sourcing of a more rigid structural type. The following design points have been taken into account

  • The 2500 type chain from Igus is the correct system for our application. It is a standard type and generally stocked
  • Using the 2500.03 type from this range is has a taller yet narrower cross section, but is ample for the application
  • A bend radius of 100mm is specified by Beckhoff for the cable, but the decision has been made to reduce down to 55mm. This decision is based on the success / longevity of upgrades done in the field with 55mm radius and the fact that the 100mm bend radius will not fit in all applications. Using the 55mm bend radius allows a "one size fits all" for all Stuga applications
  • The chain should be "Openable Outside" to enable a drag-style application on the inner faces
  • Cable separators should be added every 10 links to help keep the cables separate and the Beckhoff cable as central as possible
  • Cable tie points on the brackets are 100% essential. These "combs" are a clip on addition
  • A rigid chain, coupled with a smaller bend radius removes the need for the "anti-rise" trays and the vertical members holding this assembly in the air
  • The Beckhoff cable should be untwisted before feeding into the energy chain

Installation Rules

1 Check the correct components have been sent before assembly - the Igus part numbers are moulded into the side
...This photo shows the incorrect part (should be 2030.3PZ and 4PZ) to highlight the potential errors here
Energy Chain Installation - 2500 Series Moulded.png
2 Use Cable Separators, Beckhoff cable in centre
Energy Chain Installation - 2500 Series Separator.png
3 Untwist the Beckhoff cable before installation
Energy Chain Installation - 2500 Series Untwist.png
4 Fasten the bracket down, NOT the Cable tie comb
Energy Chain Installation - 2500 Series fasten.png
5 Cable tie all cables and pipes BOTH ends
Energy Chain Installation - 2500 Series fasten.png
6 Ensure the first two links are reversed on the servo end
Energy Chain Installation - 2500 Series rev links.png
Components
Part No Igus Code Photo Description Notes
A0001113 2500.03.055.0
Energy Chain 2500.03.055.0.png
 Energy Chain: Series 2500.03 55mm Bend Radius Supplied in metre units
A0001114 2030.34PZB
Energy Chain Bracket Set Pivotable 2030.34PZB.png
 Energy Chain Bracket Set Pivotable With Cable Tie connection Supplied as a Pair

Must be the Pivotable type

...Do not use the mounting holes in the clip on cable tie addition. This is not strong enough to hold the energy chain
...The 2500 series has a different mounting hole pattern, so the plate that the energy chain is mounted on will need to be redrilled

A0001112 25.1.1
Energy Chain Separator 25.1.png
 Energy Chain Separator for 2500 Chain Two separators required every 10 links

Installation ZX5 - Machining Centre Side

Upgrade PartNo R0015143B
Links 6.0m -111

6.5m - 116

Disposal Remove the upper "Anti-rise" trays if fitted
Special Notes
Photos
Energy Chain Installation - 2500 Series ZX5 MH.png

Installation ZX5 - Saw Centre Side

Upgrade PartNo R0015144B
Links 6.0m - 94

6.5m - 99

Disposal Remove the upper "Anti-rise" trays if fitted
Special Notes
Photos
Energy Chain Installation - 2500 Series ZX5 Saw.png

Installation ZX3/4 - Machining Centre Side

Installation ZX3/4 - Saw Side

Installation Flowline - Machining Centre Side

Upgrade PartNo R0019175B
Links 6.0m - 87

6.5m - 92

Disposal Remove the upper "Anti-rise" trays if fitted
Special Notes
Photos
Energy Chain Installation - 2500 Series Mk3 Igus 1.jpg

Installation Flowline - Saw Side

Upgrade PartNo R0019176B
Links 6.0m - 87

6.5m - 92

Disposal Remove the upper "Anti-rise" trays if fitted
Special Notes
Photos
Energy Chain Installation - 2500 Series Mk3 Igus Saw 1.jpg

Installation Microline


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