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{{Tuto Details | {{Tuto Details | ||
| + | |Main_Picture=Energy_Chain_Installation_-_2500_Series_Mk3_Igus_1.jpg | ||
|Description=<translate>Installation of the Igus 2500 Energy chain on Stuga machines</translate> | |Description=<translate>Installation of the Igus 2500 Energy chain on Stuga machines</translate> | ||
|Categories=Maintenance | |Categories=Maintenance | ||
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There have been reliability problems with the use of the energy chain type "B15" (15.050.048..), prompting the sourcing of a more rigid structural type. The following design points have been taken into account | There have been reliability problems with the use of the energy chain type "B15" (15.050.048..), prompting the sourcing of a more rigid structural type. The following design points have been taken into account | ||
| − | * The 2500 type chain from Igus is the correct system for our application. It is a standard type and generally stocked | + | *The 2500 type chain from Igus is the correct system for our application. It is a standard type and generally stocked |
| − | * Using the 2500.03 type from this range is has a taller yet narrower cross section, but is ample for the application | + | *Using the 2500.03 type from this range is has a taller yet narrower cross section, but is ample for the application |
| − | * A bend radius of 100mm is specified by Beckhoff for the cable, but the decision has been made to reduce down to 55mm. This decision is based on the success / longevity of upgrades done in the field with 55mm radius and the fact that the 100mm bend radius will not fit in all applications. Using the 55mm bend radius allows a | + | *A bend radius of 100mm is specified by Beckhoff for the cable, but the decision has been made to reduce down to 55mm. This decision is based on the success / longevity of upgrades done in the field with 55mm radius and the fact that the 100mm bend radius will not fit in all applications. Using the 55mm bend radius allows a "one size fits all" for all Stuga applications |
| − | * The chain should be "Openable Outside" to enable a drag-style application on the inner faces | + | *The chain should be "Openable Outside" to enable a drag-style application on the inner faces |
| − | * | + | *Cable separators should be added every 10 links to help keep the cables separate and the Beckhoff cable as central as possible |
| − | * Cable tie points on the brackets are 100% essential | + | *Cable tie points on the brackets are 100% essential. These "combs" are a clip on addition |
| − | * A rigid chain, coupled with a smaller bend radius | + | *A rigid chain, coupled with a smaller bend radius removes the need for the "anti-rise" trays and the vertical members holding this assembly in the air |
| + | *The Beckhoff cable should be untwisted before feeding into the energy chain<br /> | ||
| − | |||
{| class="wikitable" | {| class="wikitable" | ||
|+Components | |+Components | ||
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|[https://www.igus.co.uk/product/series-2500 2500.03.055.0] | |[https://www.igus.co.uk/product/series-2500 2500.03.055.0] | ||
|{{#annotatedImageLight:Fichier:Energy Chain 2500.03.055.0.png|0=144px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/a/a0/Energy_Chain_2500.03.055.0.png|href=./Fichier:Energy Chain 2500.03.055.0.png|resource=./Fichier:Energy Chain 2500.03.055.0.png|caption=|size=144px}} | |{{#annotatedImageLight:Fichier:Energy Chain 2500.03.055.0.png|0=144px|hash=|jsondata=|mediaClass=Image|type=frameless|align=center|src=https://stuga.dokit.app/images/a/a0/Energy_Chain_2500.03.055.0.png|href=./Fichier:Energy Chain 2500.03.055.0.png|resource=./Fichier:Energy Chain 2500.03.055.0.png|caption=|size=144px}} | ||
| − | |Energy Chain: Series 2500.03 55mm Bend Radius | + | |Energy Chain: Series 2500.03 55mm Bend Radius |
| − | |Supplied in metre units | + | |Supplied in metre units |
|- | |- | ||
|A0001114 | |A0001114 | ||
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|Supplied as a Pair | |Supplied as a Pair | ||
Must be the Pivotable type | Must be the Pivotable type | ||
| + | |||
| + | {{Warning|...Do not use the mounting holes in the clip on cable tie addition. This is not strong enough to hold the energy chain}}{{Info|...The 2500 series has a different mounting hole pattern, so the plate that the energy chain is mounted on will need to be redrilled}}<br /> | ||
|- | |- | ||
|A0001112 | |A0001112 | ||
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=Installation Flowline - Machining Centre Side= | =Installation Flowline - Machining Centre Side= | ||
| + | <br /> | ||
| + | {| class="wikitable" | ||
| + | |+ | ||
| + | |Upgrade PartNo | ||
| + | | | ||
| + | |- | ||
| + | |Links | ||
| + | | | ||
| + | |- | ||
| + | |Disposal | ||
| + | |Remove the upper "Anti-rise" trays if fitted | ||
| + | |- | ||
| + | |Special Notes | ||
| + | | | ||
| + | |- | ||
| + | |Photos | ||
| + | |{{#annotatedImageLight:Fichier:Energy Chain Installation - 2500 Series Mk3 Igus 1.jpg|0=320px|hash=|jsondata=|mediaClass=Image|type=frameless|align=left|src=https://stuga.dokit.app/images/f/f3/Energy_Chain_Installation_-_2500_Series_Mk3_Igus_1.jpg|href=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus 1.jpg|resource=./Fichier:Energy Chain Installation - 2500 Series Mk3 Igus 1.jpg|caption=|size=320px}} | ||
| + | |} | ||
=Installation Flowline - Saw Side= | =Installation Flowline - Saw Side= | ||
Version du 11 août 2023 à 13:58
Installation of the Igus 2500 Energy chain on Stuga machines
Introduction
There have been reliability problems with the use of the energy chain type "B15" (15.050.048..), prompting the sourcing of a more rigid structural type. The following design points have been taken into account
- The 2500 type chain from Igus is the correct system for our application. It is a standard type and generally stocked
- Using the 2500.03 type from this range is has a taller yet narrower cross section, but is ample for the application
- A bend radius of 100mm is specified by Beckhoff for the cable, but the decision has been made to reduce down to 55mm. This decision is based on the success / longevity of upgrades done in the field with 55mm radius and the fact that the 100mm bend radius will not fit in all applications. Using the 55mm bend radius allows a "one size fits all" for all Stuga applications
- The chain should be "Openable Outside" to enable a drag-style application on the inner faces
- Cable separators should be added every 10 links to help keep the cables separate and the Beckhoff cable as central as possible
- Cable tie points on the brackets are 100% essential. These "combs" are a clip on addition
- A rigid chain, coupled with a smaller bend radius removes the need for the "anti-rise" trays and the vertical members holding this assembly in the air
- The Beckhoff cable should be untwisted before feeding into the energy chain
| Part No | Igus Code | Photo | Description | Notes |
|---|---|---|---|---|
| A0001113 | 2500.03.055.0 |  |
Energy Chain: Series 2500.03 55mm Bend Radius | Supplied in metre units |
| A0001114 | 2030.34PZB |  |
Energy Chain Bracket Set Pivotable With Cable Tie connection | Supplied as a Pair
Must be the Pivotable type |
| A0001112 | 25.1.1 |  |
Energy Chain Separator for 2500 Chain | Two separators required every 10 links |
Installation ZX5 - Machining Centre Side
Installation ZX5 - Saw Side
Installation ZX3/4 - Machining Centre Side
Installation ZX3/4 - Saw Side
Installation Flowline - Machining Centre Side
| Upgrade PartNo | |
| Links | |
| Disposal | Remove the upper "Anti-rise" trays if fitted |
| Special Notes | |
| Photos |  |
Installation Flowline - Saw Side
Installation Microline
Draft
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